Kesla 2009S User Manual page 6

4.7.3 Performance of test ................................................................................................ 38
5 WORKING WITH THE CRANE .......................................................................... 39
5.1 GENERAL INFORMATION ........................................................................................... 39
5.1.1 Safety instructions .................................................................................................. 39
5.2 THE CRANE'S OPERATING PRINCIPLE ..................................................................... 40
5.3 WORKING METHOD .................................................................................................... 40
5.3.1 Special Safety Instructions ..................................................................................... 40
5.3.2 Practice .................................................................................................................. 41
5.4 CRANE COMMISSIONING ........................................................................................... 41
5.5 EMERGENCY STOP MEASURES ................................................................................ 43
5.5.1 Tipping hazard ....................................................................................................... 43
5.5.2 Emergency stop in case of rupture of hoses ........................................................... 43
6 ADDITIONAL INSTRUCTIONS .......................................................................... 44
6.1 WAREHOUSING AND STORAGE ................................................................................ 44
6.1.1 Start-up after storage ............................................................................................. 44
6.2 ROAD TRAFFIC ............................................................................................................ 45
6.3 REMOVAL OF A CRANE FROM USE ........................................................................... 45
7 TROUBLESHOOTING ........................................................................................ 46
7.1.1 Safety instructions .................................................................................................. 46
8 MAINTENANCE INSTRUCTIONS ...................................................................... 47
8.1 SAFETY INSTRUCTIONS ............................................................................................. 47
8.2 GENERAL MAINTENANCE INSTRUCTIONS ............................................................... 47
8.3 DAILY INSPECTIONS ................................................................................................... 48
8.3.1 Hydraulic hoses and pipes ..................................................................................... 48
8.3.3 Shaft locks ............................................................................................................. 48
8.3.4 Hydraulic system .................................................................................................... 49
8.4 MAINTENANCE SCHEDULE ........................................................................................ 49
8.5 TURNING DEVICE ........................................................................................................ 50
8.5.1 Lubrication of the turning device ............................................................................. 50
8.5.2 Positions of the turning device ................................................................................ 51
8.5.3 Opening of the turning device ................................................................................. 52
8.6 THE BOOM ................................................................................................................... 53
8.6.1 Lubrication of the lifting boom ................................................................................. 53
8.6.2 Lubrication of the transfer booms ........................................................................... 53
8.6.3 Opening of the transfer booms ............................................................................... 54
8.6.4 Adjustment of the tightening of the chains (two - extension models) ....................... 54
8.6.5 Adjustment of the lateral clearings.......................................................................... 55
8.6.6 Adjustment of the vertical gap (one and two - extension models) ........................... 55
8.6.7 Changing of the sleeve bearing .............................................................................. 56
8.6.8 Adjustment of the grapple hanger brake ................................................................. 56
8.7 THE HYDRAULIC SYSTEM .......................................................................................... 57
8.7.1 Requirements set for a good hydraulic oil ............................................................... 57
8.7.2 Impurities in oil ....................................................................................................... 58
8.7.3 Avoid any impurities in the oil ................................................................................. 58
8.7.4 Biodegradable hydraulic oils................................................................................... 59
8.7.6 Performance of oil change ..................................................................................... 60
8.8 PRESSURE MEASUREMENT ...................................................................................... 61
8.8.1 Measurement ......................................................................................................... 61
9 LUBRICATION ................................................................................................... 62
9.1 LUBRICATION TARGETS ............................................................................................. 62
9.1.1 Oils and Lubricants ................................................................................................ 64
10 ELECTRICAL DIAGRAMS ................................................................................. 65
10.1 POWER SUPPLY CABLE CONNECTIONS .................................................................. 70
11 ANNEXES, TECHNICAL SPECIFICATIONS ETC ............................................. 71
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