Table Of Contents - Kesla 2009S User Manual

EC DECLARATION OF CONFORMITY
1 INTRODUCTION .................................................................................................. 1
1.1 GENERAL INFORMATION ............................................................................................. 2
1.1.1 Storing the manual ................................................................................................... 2
1.1.2 Manual contents ....................................................................................................... 2
1.2 MACHINE PLATE ............................................................................................................ 3
1.3 PURPOSE OF THE CRANE............................................................................................ 4
1.4 RECOMMENDED OPERATING CONDITIONS ............................................................... 4
1.5 PROHIBITED USAGE AND CONDITIONS OF USE ....................................................... 4
1.6 GENERAL WARRANTY TERMS FOR KESLA PRODUCTS ........................................... 5
1.7 THE INFORMATION AND WARNING SYMBOLS IN THE MANUAL ............................... 7
1.7.1 Warning symbols ...................................................................................................... 7
1.8 CONTACT INFORMATION ............................................................................................. 7
2 SAFETY INSTRUCTIONS .................................................................................... 8
2.1 GENERAL SAFETY INFORMATION ............................................................................... 8
2.2 THE BIGGEST SECURITY RISKS WHEN OPERATING AND MAINTAINING THE
CRANE ........................................................................................................................... 9
2.3 SAFETY INSTRUCTIONS ............................................................................................. 10
2.3.1 Danger zones during use ....................................................................................... 11
2.3.2 Safety devices ........................................................................................................ 12
2.3.3 Emergency stops ................................................................................................... 13
2.3.4 Priorities and dimension drawings .......................................................................... 13
2.3.5 Caution and warning signs on the crane ................................................................ 14
2.4 HYDRAULIC SYSTEM .................................................................................................. 19
2.5 SAFETY INSTRUCTIONS FOR HANDLING CHEMICALS ............................................ 20
2.6 WELDING THE CRANE ................................................................................................ 21
2.7 INSTALLING ACCESSORIES AND MODIFYING THE DEVICE STRUCTURE ............. 21
2.8 SAFETY PRECAUTIONS ON THE ROAD .................................................................... 22
2.9 USER'S MANUAL KESLA CE -EQUIPMENT ................................................................ 23
3 ABOUT THE CRANE ......................................................................................... 26
3.1 CRANE'S MAIN COMPONENTS ................................................................................... 26
3.2 CRANE OPERATION .................................................................................................... 27
3.3 CRANE EQUIPMENT OPTIONS ................................................................................... 27
3.3.1 Basic crane models ................................................................................................ 27
3.3.2 Crane accessories ................................................................................................. 28
4 COMMISSIONING .............................................................................................. 29
4.1 SAFETY INSTRUCTIONS FOR THE CRANE'S COMMISSIONING .............................. 29
4.2 PREPARATIONS FOR CRANE COMMISSIONING ...................................................... 29
4.3 CRANE MOUNTING ..................................................................................................... 30
4.3.1 Installation to a movable stand behind a truck ........................................................ 31
4.3.2 Installing the crane behind the cabin ...................................................................... 32
4.3.3 Installation of the rotator and its hoses in Keslink: .................................................. 33
4.3.4 Hose connections ................................................................................................... 34
4.4 INSTALLER ................................................................................................................... 35
4.4.1 Safety instructions .................................................................................................. 35
4.5 INSPECTIONS .............................................................................................................. 35
4.5.1 Commissioning inspection ...................................................................................... 35
4.5.2 Warranty service .................................................................................................... 35
4.5.3 Periodic inspections ............................................................................................... 36
4.5.4 Thorough periodic inspection ................................................................................. 36
4.5.5 The crane's daily inspection ................................................................................... 36
4.6 INSTRUCTIONS ON HOW TO CALCULATE THE CRANE'S STANDING STABILITY .. 37
4.7 INSTRUCTIONS ON HOW TO DETERMINE EXPERIMENTALLY THE CRANE'S
STANDING STABILITY ................................................................................................. 38
4.7.1 Safety instructions .................................................................................................. 38
4.7.2 Test conditions ....................................................................................................... 38
CONTENTS