Sinoboom AB16EJ Plus Operation Manual

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Maintenance manual (157 pages)

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AB16EJ Plus Operation Manual

Manual no: 503011100002

Manual Version: A

March 2023

Translated version

Preface to AB16EJ Plus Operation

Operation

Manual

产品说明书

PRODU

AB16EJ Plus/AB520EJ Plus

Manual

G T JZ

C T MAN U AL

0608E (2132E)

0808E (2732E)

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Summary of Contents for Sinoboom AB16EJ Plus

Page 1 AB16EJ Plus Operation Manual Operation Manual no: 503011100002 Manual Version: A March 2023 Manual 产品说明书 Translated version Preface to AB16EJ Plus Operation PRODU C T MAN U AL AB16EJ Plus/AB520EJ Plus Manual 0608E (2132E) G T JZ 0808E (2732E) G T JZ...
Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure and avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands...
Page 4 Service Tel:400-608-1289 / 0086-0731-87116333 E-mail:info@sinoboom.com / sales@sinoboom.com Address: No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Postal code:410600 Copyright©Hunan Sinoboom Intelligent Equipment Co., Ltd. Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.
Page 5 To Users Thank you for choosing and using Hunan Sinoboom Intelligent Equip- ment Co., Ltd. Use this machine only to transport tools to work locations and for performing tasks on the work platform. Only authorized personnel who have received appropriate MEWP training may operate this machine.
Page 6 Manual Revision History: DATE Description Original issue March 2023...
Page 7 Applicable Models The manual applies to the following models and serial numbers: Metric Trade Imperial Trade Model Serial No. AB16EJ Plus AB16EJ Plus AB520EJ Plus 0301100100 to current Note: • Check the machine model and serial number on the machine nameplate. The location of the name- plate can be found in the Diagram of Decal Positions section of the Operation Manual.
Page 9: Table Of Contents
Maintenance Schedule... 57 6.4 Platform Display....32 © March 2023 AB16EJ Plus Operation Manual...
Page 11: Safety Warning Symbols And Signs
Indicates an imminently hazardous situation that, if not avoided, could result in death or serious injury. Indicates an imminently hazardous situation that, if not avoided, could result in minor or moderate injury. NOTICE Indicates information directly or indirectly related to personal safety, machine damage, or property loss. © March 2023 AB16EJ Plus Operation Manual...
Page 12 Tipping hazard – never place ladders and use machine in strong, use machine in strong, push or pull objects suspend objects from scaffolding on the gusty winds gusty winds outside the platform the platform platform © March 2023 AB16EJ Plus Operation Manual...
Page 13 No smoking or open Lifting point Lashing point Tire ground pressure Hydraulic oil filler flames/sparks Do not use damaged Platform load capacity Tool or weight Fast/high speed Slow/low speed power cords Horn © March 2023 AB16EJ Plus Operation Manual...
Page 15: Important Safety Rules
Without the written permission of Hunan Sinoboom Intelligent Sinoboom cannot foresee all the potential hazards re- Equipment Co., Ltd., this machine shall not be used in lated to this machine, so all parties involved should place high importance on safety issues.
Page 16: Operation Safety
Functional inspection : Make sure that all func- tions of the machine are working properly. It is forbidden to alter or modify the machine without the written permission of Hunan Sinoboom Intelligent Equipment Co., Ltd. © March 2023 AB16EJ Plus Operation Manual...
Page 17 Never disassemble, modify or ret- rofit the machine or its parts. • Never disable any safety devices of the machine. • Never place items on the platform guardrails. • Never forcefully push the control © March 2023 AB16EJ Plus Operation Manual...
Page 18 Do not allow oil, sludge or other 50-200 4.60 m (15 ft) slippery substances to remain on work shoes and platform floor. 200-350 6.10 m (20 ft) • Keep the platform floor 350-500 7.62 m (25 ft) unobstructed. © March 2023 AB16EJ Plus Operation Manual...
Page 19 For example, bat- slope, lower the boom as per the teries not only provide power, but following instructions and move also serve as counterweight, the machine to firm and level © March 2023 AB16EJ Plus Operation Manual...
Page 20 If the wind speed exceeds 12.5 m/s (28 mph) after the platform has been raised, the platform should be retracted immediately, then all power sources should be disconnected, and the machine should be stopped. © March 2023 AB16EJ Plus Operation Manual...
Page 21 • Do not work under the platform or boom if the boom is not secured with appropriate lifting/supporting equipment. • Ensure that operators of other © March 2023 AB16EJ Plus Operation Manual...
Page 22: Towing, Hauling And Lifting
• The wheels should be locked after the machine is loaded to pre- vent it from moving. • The machine may only be lifted from a specific position with a © March 2023 AB16EJ Plus Operation Manual...
Page 23: Maintenance Safety
Do not direct water or steam ejected from the flushing at elec- trical components, as this may cause short-circuits or electrical shocks. • After maintenance is completed, thoroughly clean up any spilled hydraulic oil, and avoid allowing it © March 2023 AB16EJ Plus Operation Manual...
Page 24 • If injury occurs due to high tem- perature and/or high pressure, seek immediate medical attention. If treatment is not carried out im- mediately, serious complications may result. © March 2023 AB16EJ Plus Operation Manual...
Page 25 • Only approved non-flammable diately and report to the relevant cleaning solutions should be used maintenance personnel promptly. on the machine. • Batteries contain sulfuric acid and can produce explosive © March 2023 AB16EJ Plus Operation Manual...
Page 26 Do not use the battery for other purposes. • Do not reverse the positive and negative terminals of the battery for use. • Do not short-circuit the positive and negative terminals of the © March 2023 AB16EJ Plus Operation Manual...
Page 27: Responsibilities Of Relevant Parties
3.3 TRAINER’S RESPONSIBILITIES • The trainer must be accredited by Sinoboom, have comprehensive knowledge training on the machine, and must have the required skills related to machine repair and maintenance. •...
Page 28 RESPONSIBILITIES OF RELEVANT PARTIES This Page Intentionally Left Blank © March 2023 AB16EJ Plus Operation Manual...
Page 29: Technical Parameters
Max. number of people on the 3 persons/2 persons platform (restricted/unrestricted) Drive speed (stowed) 0～3.4 mph 0～5.5 km/h Drive speed (raised) 0～0.68 mph 0～1.1 km/h Gradeability (4WD) Turntable slewing (angle/continuity) 355°/non-continuous Platform rotation angle 180° © March 2023 AB16EJ Plus Operation Manual...
Page 30 Maximum allowable wind speed 12.5 m/s 28 mph Maximum allowable altitude 1000 m 3280 ft Allowable ambient temperature -10℃～40℃ 14℉～104℉ range (lead-acid battery) Allowable ambient temperature -20℃～40℃ -4℉～104℉ range (lithium battery) Max. allowable relative humidity © March 2023 AB16EJ Plus Operation Manual...
Page 31: Movement Speed
89 - 109 s it again from the highest to the lowest position. Perform -operating these maneuvers for two times. Rotate turntable : With the boom stowed, rotate the turntable through two full cycles. © March 2023 AB16EJ Plus Operation Manual...
Page 32 Braking distance : With the machine on a level surface, once the machine reaches the maximum drive speed, immediately release the control handle (start timing) un- til the machine stops; drive forward and reverse for 30 m/98.4 ft respectively for two times. © March 2023 AB16EJ Plus Operation Manual...
Page 33: Pre-Operation Inspection
9. Front wheel (steering wheel) 15. Harness anchorage point 4. Jib (if equipped) 10. Ground controls 16. Auxiliary power unit (APU) 5. Telescopic boom 11. Battery compartment 6. Main boom 12. Power switch © March 2023 AB16EJ Plus Operation Manual...
Page 34: Machine Positions
4. Decals and nameplate – ensure that labels and the 3) Platform slewing unit; nameplate are in place, intact, accurately located 4) Boom assembly; and visible. © March 2023 AB16EJ Plus Operation Manual...
Page 35: Functional Test
3) Make sure that the horn sounds properly when the horn button is pressed. 4) Activate the engine start switch – the engine should start smoothly without abnormal noise (if the machine is equipped with an engine). © March 2023 AB16EJ Plus Operation Manual...
Page 36 After pressing the rear position travel drive switch, the rear position indicator light Should illuminate steadily, and the travel function should be reactivated. © March 2023 AB16EJ Plus Operation Manual...
Page 37: Controllers And Indicators
With the switch in the OFF position (neutral) the machine will Key switch powered off. (ground/platform control selector With the switch turned to the ground control position (left) switch) functions can only be activated from the ground controls, the © March 2023 AB16EJ Plus Operation Manual...
Page 38 Emergency stop button Pushing the button to the “OFF” position will deactivate the controller, the machine cannot be started and no function can be activated. Main boom luffing switch Controls main boom luffing movements © March 2023 AB16EJ Plus Operation Manual...
Page 39: Turntable Display
Indicates the load weight on the platform. Platform load This icon illuminates to indicate that the machine is in operat- Operating position ing position. This icon illuminates to indicate that the machine is in non-op- Non-operating position erating position. © March 2023 AB16EJ Plus Operation Manual...
Page 40: Platform Controls
Adjusts platform levelness while traveling uphill/downhill on a Platform leveling switch slope Main boom telescoping switch Controls main boom telescoping Provides auxiliary (emergency) power in case of main power Auxiliary power switch(if equipped) source failure. Not used © March 2023 AB16EJ Plus Operation Manual...
Page 41 This indicator lights up to indicate that the power supply to the Power indicator platform controller operates normally. Horn Press the button to sound the horn. The buzzer emits sound and light alarms with different fre- Buzzer quencies in different situations © March 2023 AB16EJ Plus Operation Manual...
Page 42: Platform Display
High travel speed indicator el at high speed. Angle sensor fault indicator This icon illuminates to indicate angle sensor faults. This icon flashes to indicate that the axle is retracting/ Axle retracting/extending indicator extending. © March 2023 AB16EJ Plus Operation Manual...
Page 43 This icon illuminates to indicate that the machine enters the Crab steer indicator crab steer mode. This icon illuminates to indicate that the machine enters four- Four-wheel steering indicator wheel steering mode. Fuel/battery level indicator Displays the current fuel level/battery level. © March 2023 AB16EJ Plus Operation Manual...
Page 45: Operation Instructions
If any switch/handle returns to neutral posi- tion and the corresponding movement does not stop, remove the foot from the foot switch or push in the emergency stop button to stop the machine. © March 2023 AB16EJ Plus Operation Manual...
Page 46: Working Envelope Diagram
OPERATION INSTRUCTIONS 7.2 WORKING ENVELOPE DIAGRAM 355° Fig 1 Working Envelope Diagram (-5°) © March 2023 AB16EJ Plus Operation Manual...
Page 47: Stability
3. Jib raised to horizontal position; 4. Turntable rotated 90°; 5. The machine will tip over in the direction as indicated by the arrow if overloaded or operating on a tilted surface exceeding the maximum allowable tilt angle. © March 2023 AB16EJ Plus Operation Manual...
Page 48 3. Jib fully elevated; 4. Turntable rotated 90°; 5. The machine will tip over in the direction as indicated by the arrow if overloaded or operating on a tilted surface exceeding the maximum allowable tilt angle. © March 2023 AB16EJ Plus Operation Manual...
Page 49: Gradeability
1.13 kg/l the operation. battery has been over-discharged (discharge depth exceeds 80%) and must be charged im- mediately. This should be avoided, as frequently over-discharging the battery will reduce its serv- ice life. © March 2023 AB16EJ Plus Operation Manual...
Page 50 The input voltage of the power source and the rated the battery compartment (left side of the machine), power of protective devices such as fuses/circuit press and hold the button for 3 sec to activate the fast charging mode. © March 2023 AB16EJ Plus Operation Manual...
Page 52 Measure the height (H) and length (L) of the high speed immediately. slope. • With the machine traveling in non-operating position, push upward the high/low drive speed selector switch, the machine will start to run at high speed. © March 2023 AB16EJ Plus Operation Manual...
Page 53: Boom Movements
The shorter the travel distance, the slower the speed. Raise the main boom: Depress the foot switch and push the main boom luffing/turntable slewing control handle forward – the main boom will be raised. © March 2023 AB16EJ Plus Operation Manual...
Page 54: Platform Movements
B: The turntable slewing pin is locked, the turntable from maximum angle/maximum extension) when cannot rotate the main power source is not working, prolonged operation may damage the motor. 3. Ensure that the machine lifting points/rope lashing © March 2023 AB16EJ Plus Operation Manual...
Page 55 3. Adjust the rigging equipment properly to avoid dam- 1. Determine the center of gravity of the machine. age to the machine and keep the machine level. 2. The rigging equipment must be attached to the © March 2023 AB16EJ Plus Operation Manual...
Page 56: Storage
10. For a machine stored for more than one and a half years, a comprehensive inspection and mainte- nance on the machine should be carried out before use, aging seals and filter elements should be re- placed as appropriate. © March 2023 AB16EJ Plus Operation Manual...
Page 57: Emergency Procedures
8.1 REPORTING ACCIDENTS foot from the foot switch or push in the emergency stop button to stop the machine. In case of any accident involving Hunan Sinoboom Intel- ligent Equipment Co., Ltd. products, Hunan Sinoboom 8.3 EMERGENCY LOWERING Intelligent Equipment Co., Ltd. must be notified immedi- ately.
Page 58: Override Operation With An Overloaded Platform
With the machine in the overweight limit (KG) mode, if an overload alarm is triggered and the platform needs to be lowered, the function override operation with an over- loaded platform should be activated. © March 2023 AB16EJ Plus Operation Manual...
Page 59: Diagram Of Decal Positions
DIAGRAM OF DECAL POSITIONS (10) (10) (10) (21) 17 18 (29) © March 2023 AB16EJ Plus Operation Manual...
Page 63: Maintenance
Every 1 year or 1000 Replace oil operating hours Every 3 months or 250 Check oil level operating hours Slewing drive Refer to the Gear Oil section unit Every 1 year or 1000 Replace oil operating hours © March 2023 AB16EJ Plus Operation Manual...
Page 64: Oil Requirements
• The use of inferior oils is strictly prohibited. Using inferior oil may damage the machine, and faults caused by this are not covered by Sinoboom’s warranty. © March 2023 AB16EJ Plus Operation Manual...
Page 65: Tire Assembly
The tire has a puncture with a diameter of more than 25 mm (1 in). • The tire shows severe bulging. • The wear extent of the tire’s ground-supporting sur- face exceeds 25%. © March 2023 AB16EJ Plus Operation Manual...
Page 66: Replacement Requirements
5. Remove the wheel nuts in an alternating sequence, choose not to use the replacement tires recommended then remove the wheel. by Hunan Sinoboom Intelligent Equipment Co., Ltd., the following specifications should be adhered to: 6. Align the mounting holes of the new wheel assem- bly with the corresponding mounting hole on the •...
Page 67: Inspection And Preventative
Sinoboom as one who, by qualification, before the machine is put into service. certificate and training, has successfully demonstrated...
Page 68: Inspection And Preventive Mainte
1, 2 1, 2 1, 2 Axles \ Extending axles(if equipped) 1, 2, 3 1, 2, 3 1, 2, 3 Bearings 1, 2, 5, 12 1, 2, 5, 12 1, 2, 5, 12 © March 2023 AB16EJ Plus Operation Manual...
Page 69 Hydraulic tank, cap and vent 1, 2, 3, 5, 6 1, 2, 3, 5, 6 1, 2, 3, 5, 6 Hydraulic oil filter 1, 5, 6 1, 5, 6, 11 1, 5, 6, 11 © March 2023 AB16EJ Plus Operation Manual...
Page 70 Annual inspection date of the machine No unapproved changes or additions All safety publications taken into account General structural components and weldments All fasteners, pins, protective guards 1, 2 1, 2 1, 2 and covers © March 2023 AB16EJ Plus Operation Manual...
Page 71 6. Check for correct level, sealing and leaks 7. Labels complete, clear and secure 8. Check for appropriate tolerances 9. Fully charged 10. Verify/perform 11. Replace the oil or filter element 12. Correctly lubricated © March 2023 AB16EJ Plus Operation Manual...
Page 73: Options
This manual should be considered part of the secondary guarding device and should al- ways be kept with it. © March 2023 AB16EJ Plus Operation Manual...
Page 74 OPTIONS Fig 1 Table 11-1 Part number Part name Quantity Comment 203080000101 Waterproof cap 203080000109 Slotted nut 203060000021 Toggle switch 203060000150 Toggle switch guard If equipped © March 2023 AB16EJ Plus Operation Manual...
Page 75: Parts List
215040000035 Washer 10-200HV-ZnD GB/T 97.1 203060003031 Limit switch (Schneider) 215020000113 Screw M5×25-A2-70 GB/T 818 105070043031 Bolt 215020000007 Screw M5×16-A2-70 GB/T 70.1 215030000091 Nut M5-8-A2-70 GB/T 6184 105070043032 Support 215030000003 Nut M5-A2-70 GB/T 6170 © March 2023 AB16EJ Plus Operation Manual...
Page 76: Installation And Removal
Disassemble the secondary guarding device in the re- The secondary guarding device may verse order of the installation instructions. only be installed on models/in markets as specified by Sinoboom. Instructions for use Installation instructions 1. Under normal circumstances, the angle brackets on both sides of support #2 will be attracted to the mag- 1.
Page 77: Harness And Schematic Diagram
OPTIONS Harness and Schematic Harness, Secondary Guarding Device Diagram Fig 3 © March 2023 AB16EJ Plus Operation Manual...
Page 78 203080000424 Thin-walled automotive wires 203080000563 (black) Thin-walled automotive wires (red) 203080000562 203080000408 Sheath 203080000021 Lock Tail attachment (2-pin, male) 203080000462 203080000044 Sheath 203080000020 Lock Tail attachment (4-pin, female) 203080000445 Rubber connector (4-pin) 203080000446 © March 2023 AB16EJ Plus Operation Manual...
Page 79 OPTIONS Electrical Schematic Diagram of the Secondary Guarding Device Fig 4 © March 2023 AB16EJ Plus Operation Manual...
Page 80 The complete harness layout can be found in the complete platform harness diagram. Crush Protect Inspect Crush Protect Warni n g Li g ht 174-1 174-2 174-2 Sensor Fig 6 © March 2023 AB16EJ Plus Operation Manual...
Page 81 Electrical Schematic Diagram of the Platform The diagram below only shows the electrical schematic related to the secondary guarding device. For detailed explanations please refer to the complete platform elec- trical schematic. Man Protect Detection Fig 7 © March 2023 AB16EJ Plus Operation Manual...
Page 82: Pipe Cradle
• The installation of the pipe cradle shall not obstruct the entrance and exit of the platform. • Before installing the pipe cradle, ensure that the platform remains level. © March 2023 AB16EJ Plus Operation Manual...
Page 83: Instructions For Use
Sinoboom. 5. Gently push and pull on the load to ensure that it is safely secured. Installation instructions 6. When the machine is operating, ensure that the load is always secured in place. © March 2023 AB16EJ Plus Operation Manual...
Page 84 3. Attach the tube pads to the platform guardrails. 4. Attach the straps to the guardrails to secure the mounting plate tightly on the platform. Removal instructions Disassemble the glass panel support in the reverse or- der of the installation instructions. © March 2023 AB16EJ Plus Operation Manual...
Page 85: Instructions For Use
Installation instructions 5. Gently push and pull on the load to ensure that the 1. Install the swing gate frame. load is safely secured. 6. When the machine is operating, ensure that the load © March 2023 AB16EJ Plus Operation Manual...
Page 86 ② and the side part ule in sequence as shown in the figure below, se- at location ③ with nylon cable ties or bolts. cure the bottom part at location ① with bolts, and © March 2023 AB16EJ Plus Operation Manual...
Page 87: Instructions For Use
Once the platform mesh is installed, the operator can only enter or exit the platform via the swing gate. • Do not install other attachments, such as pipe cra- dles/glass panel supports to platforms already fitted with the platform mesh. © March 2023 AB16EJ Plus Operation Manual...
Page 89 For B et t er A ccess Solution s Alw ays For B et t er A ccess Solution s ess Solution s Always for Better Access Solutions Hunan Sinoboom Intelligent Equipment Co., Ltd. AS/N ZS 长沙市宁乡高新技术产业园区金洲大道东 128 号...

This manual is also suitable for:

Ab520ej plus

Sinoboom AB16EJ Plus Operation Manual

1 Safety Warning Symbols and Signs

2 Important Safety Rules

3 Responsibilities of Relevant Parties

4 Technical Parameters

5 Pre-Operation Inspection

6 Controllers and Indicators

7 Operation Instructions

8 Emergency Procedures

9 Diagram of Decal Positions

10 Maintenance

11 Options

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