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Sinoboom 1414E Plus Maintenance Manual

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Part No.501063110002
Rev: A
Apr 2021
Maintenance
Manual
产品说明书
PRODU
C T MAN U AL
1414E Plus/4655E Plus
0608E (2132E)
G T JZ
0808E (2732E)
G T JZ
0808E (2732E)
G T JZ
G T JZ
0808E (2732E)

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Summary of Contents for Sinoboom 1414E Plus

  • Page 1 Maintenance Part No.501063110002 Rev: A Manual Apr 2021 产品说明书 PRODU C T MAN U AL 1414E Plus/4655E Plus 0608E (2132E) G T JZ 0808E (2732E) G T JZ 0808E (2732E) G T JZ G T JZ 0808E (2732E)
  • Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your...
  • Page 4 : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Zip Code : 410600 Copyright © Hunan Sinoboom Intelligent Equipment CO.,Ltd. All Rights Reserved The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment CO.,Ltd.

  • Page 5: Application

    Operation Manual for details.) Trade identification Model Serial No. Imperial Metric From 0106300100 to present 1414E Plus 1414E Plus 4655E Plus NOTE: • Product model is applied in product nameplate for distinction of products of different main parameters.
  • Page 6 This Page Intentionally Left Blank...
  • Page 7 This manual covers the basic parts information of one or more products. Therefore, please use this manual according to your needs. If you find problems in the manual or have suggestions for improve- ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as possible.
  • Page 8 This Page Intentionally Left Blank...

  • Page 9: Table Of Contents

    B-12 Inspect Pothole Guards ..4-16 Hydraulic System ..... 3-1 1414E Plus Maintenance Manual © Apr 2021...
  • Page 10 System) ......5-15 Fundamental Troubleshooting ..5-20 Electrical Symbols ....5-23 © Apr 2021 1414E Plus Maintenance Manual...

  • Page 11: Introduction

    The owner or administrator of the machine shall also provide the manufacturer’s maintenance information to the person responsible for maintaining the machine. If you have any questions, contact Hunan Sinoboom In- telligent Equipment Co., Ltd.. 1414E Plus Maintenance Manual © Apr 2021...
  • Page 12 This Page Intentionally Left Blank © Apr 2021 1414E Plus Maintenance Manual...

  • Page 13: Specifications

    SPECIFICATIONS MACHINE SPECIFICATIONS Table 1-1 1414E Plus specifications 1414E Plus (METRIC) 4655E Plus (IMPERIAL) MEASURE DIMENSION Max platform height, indoor 13.8m 45ft 3.3in Max platform height, outdoor 8.5m 27ft 10.6in Max working hegiht, indoor 15.8m 51ft 10in Max working hegiht, outdoor 10.5m...
  • Page 14 The ground bearing data is approximate values not considering different options and only used when it is safe enough. e) The loads of persons, accessories, tools and materials are factored into the rated platform capacity. © Apr 2021 1414E Plus Maintenance Manual...

  • Page 15: Power System Specifications

    Power 1.5kw（2HP） FUCTION VALVE Lift relief valve pressure 17MPa（246 5Psi） Steer relief valve pressure 15MPa（2175Psi） NOTICE Different hydraulic oils can be added according to customer requirements upon factory delivery, but cannot be mixed. 1414E Plus Maintenance Manual © Apr 2021...

  • Page 16: Hydraulic Hose And Fitting

    40 ± 3 Nm (30 ± 3 ft-lb) M16×1.5 75 ± 5 Nm (55 ± 4 ft-lb) 75 ± 5 Nm (55 ± 4 ft-lb) 45 ± 3 Nm (33 ± 4 ft-lb) M18×1.5 © Apr 2021 1414E Plus Maintenance Manual...
  • Page 17 240 ± 15 Nm (177 ± 11 ft-lb) 450 ± 25 Nm (332 ± 18 ft-lb) G1-1/2A 280 ± 20 Nm (207 ± 15 ft-lb) 540 ± 30 Nm (398 ± 22 ft-lb) 1414E Plus Maintenance Manual © Apr 2021...
  • Page 18 110 ± 8 Nm (81 ± 6 ft-lb) 185 ± 15 Nm (136 ± 11 ft-lb) 1-5/16-12 160 ± 10 Nm (118 ± 7 ft-lb) 280 ± 20 Nm (207 ± 15 ft-lb) © Apr 2021 1414E Plus Maintenance Manual...

  • Page 19: Hydraulic Hose And Fitting Torque

    500 Nm (369 ft-lb) 650 Nm(479 ft-lb ) 770 Nm (568 ft-lb) 600 Nm (443 ft-lb) 800 Nm (590 ft-lb) 980 Nm (723 ft-lb) 650 Nm (479 ft-lb) 850 Nm (627 ft-lb) 1050 Nm (774 ft-lb) 1414E Plus Maintenance Manual © Apr 2021...
  • Page 20 200 Nm (148 ft-lb) 9/16-18 13/16" 200 Nm (148 ft-lb) 280 Nm (207 ft-lb) 5/8-18 15/16" 350 Nm (258 ft-lb) 495 Nm (365 ft-lb) 3/4-16 1-1/8" 560 Nm (413 ft-lb) 780 Nm (575 ft-lb) 7/8-14 © Apr 2021 1414E Plus Maintenance Manual...

  • Page 21: Safety

    In case of any accident involving the machinery of heights must never operate or use this machine. Al- Hunan Sinoboom Intelligent Equipment Co., Ltd., notify so, people who have alcohol or drugs in their system, Hunan Sinoboom Intelligent Equipment Co., Ltd. Imme-...

  • Page 22: Tipping Hazards And Rated Load

    350 -500 7.62 (25) 500 -750 10.67 (35) 750 -1000 13.725 (45) TIPPING HAZARDS AND RATED LOAD Maximum rated load bearing capacity of the platform: Table 2-2 1414E Plus Platform rectracted 350 kg（772 lb） © Apr 2021 1414E Plus Maintenance Manual...
  • Page 23 Do not replace key parts that only after all personnel have left affect machine stability with the platform. different weights or specifications. • Do not modify or change moving aerial platforms without the manufacturer’s prior written permission. 1414E Plus Maintenance Manual © Apr 2021...

  • Page 24: Work Environment Hazards

    Fresh breeze Large branches in motion. Flags waving Strong breeze 10.8～13.8 25～31 near horizontal. Umbrella use becomes difficult. Whole trees in motion. Effort needed to Near gale/moderate gale 13.9～17.1 32～38 walk against the wind. © Apr 2021 1414E Plus Maintenance Manual...

  • Page 25: Unsafe Operation Hazards

    At a minimum, operators must operate and maintain the machine as stated in Operation Manual and Maintenance Manual in addition to following more stringent industry regulations and workplace rules. Never engage in unsafe machine operation. 1414E Plus Maintenance Manual © Apr 2021...

  • Page 26: Fall Hazards

    • Do not use the platform to push the machine or other objects. • Do not allow the platform to touch nearby objects. • Do not tie the platform onto nearby objects. © Apr 2021 1414E Plus Maintenance Manual...

  • Page 27: Collision Hazards

    • Maintain good judgment and plan- ning when using the controller on the ground to operate the ma- chine. Maintain proper distance between operator, machine and fixed object. 1414E Plus Maintenance Manual © Apr 2021...

  • Page 28: Crush Hazards

    During operation, keep the left and right doors of the chassis closed and locked. Only trained service personnel can open the left and right doors to repair the machine. © Apr 2021 1414E Plus Maintenance Manual...

  • Page 29: Battery Hazards

    AC outlet. Be sure the charger is in proper operating condition before using. • Be sure to use the appropriate number of personnel and proper lifting methods when changing the battery. 1414E Plus Maintenance Manual © Apr 2021...

  • Page 30: Hydraulic Systems Hazard

    Manual. machine. 5. Block the wheels with the wheel wedges. 6. Charge the battery. NOTICE After using the machine, the power off switch must be disconnected. © Apr 2021 2-10 1414E Plus Maintenance Manual...

  • Page 31: System Descriptions

    The controller exchanges data through a high-speed data bus. SAFETY MEASURES A series of sensors and limit switches are used to provide signals for the controller. 1414E Plus Maintenance Manual © Apr 2021...
  • Page 32 SYSTEM DESCRIPTIONS This Page Intentionally Left Blank © Apr 2021 1414E Plus Maintenance Manual...

  • Page 33: Maintenance

    – Park the machine on flat, level, firm ground. 1. Prepare the machine before delivery, which in- cludes performing a pre-delivery inspection, follow- – Keep the machine in the stowed position. ing maintenance procedures and performing functional inspections. 1414E Plus Maintenance Manual © Apr 2021...

  • Page 34: Following Amaintenance Schedule

    "NO", the machine must be stopped and re-inspected after repair is completed and marked Every year or every 1000 hours A+B+C+D in the box marked "inspection". Select the appropriate inspection procedure based on the inspection type. © Apr 2021 1414E Plus Maintenance Manual...

  • Page 35: Checklist A Procedures

    B-4 Inspect Hydraulic Oil B-5 Inspect Hydraulic Tank Air Filter B-6 Inspect Manul Brake Release B-7 Inspect Emergency Lowering B-8 Inspect Braking Device B-9 Test Lift/Lower Speed B-10 Test Drive Speed B-11 Inspect Tilt Protection 1414E Plus Maintenance Manual © Apr 2021...
  • Page 36 4. Record the inspection results. If any inspection results are "NO", the machine must be stopped and re- inspected after repair is completed and marked in the box marked "inspection". Select the appropriate inspection procedure based on the inspection type. © Apr 2021 1414E Plus Maintenance Manual...
  • Page 37 Check whether all decals are legible and damaged. Replace damaged and illegible decals before operating the machine. NOTICE If needing to replace the decals, contact Hunan Sino- Figure 4-1 boom Intelligent Equipment Co., Ltd.. 1414E Plus Maintenance Manual © Apr 2021...
  • Page 38 For the specific procedure for fuction tests, please reference the Pre-operation Function Test section in Operation Manual. Before performing the function test, ensure that the safety rules in the operation manual are fully read and understood. © Apr 2021 1414E Plus Maintenance Manual...
  • Page 39 5. Platform down function enable switch 14. Enter key 6.Ground control 13. Drive high/low 6. Drive forward 15. Page down key speed select switch 7. Controller 7. Drive reverse 8. Display screen 1414E Plus Maintenance Manual © Apr 2021...
  • Page 40 7. Drive reverse 13. Drive high/low 6. Drive forward speed select switch 7. Drive reverse A-7 Inspect the Battery Level The battery power level can be checked through the platform screen. © Apr 2021 1414E Plus Maintenance Manual...
  • Page 41 Replace or repair damaged or corroded wires before operating the machine. 1414E Plus Maintenance Manual © Apr 2021...

  • Page 42: Inspect Battery

    Ensure the connection of the battery cable is not might lead to death or serious corroded. injuries. Remove all earrings, Ensure the battery is firmly in place and the cable wristwatches and other jewelry. wiring is fastened. © Apr 2021 4-10 1414E Plus Maintenance Manual...

  • Page 43: Inspect Hydraulic Oil

    The machine may be unable to operate properly if the hydraulic oil becomes dirty, and the hydraulic parts may be damaged if using 1414E Plus Maintenance Manual 4-11 © Apr 2021...

  • Page 44: Tank

    Method 1: 1. Chock the wheels from rolling. 2. Ensure the path of travel is clear of obstructions. 3. Remove the two end cap bolts and brake cover on the drive motor. © Apr 2021 4-12 1414E Plus Maintenance Manual...

  • Page 45: Inspect Emergency Lowering

    11. Remove the chokes as needed. 1. The machine carries one person only and is fully stowed. NOTICE 2. Turn the key switch to the platform control position. The allowable towing speed is 3km/h（1.9mph）. 1414E Plus Maintenance Manual 4-13 © Apr 2021...

  • Page 46: Test Lift/Lower Speed

    0.4m（1ft 3.7in）. platform control position. Low speed test： NOTICE 3. —SINOBOOM system：move upwards the lift function enable switch on the platforn controller, the The braking device must be able to hold the indicator light of the switch should be on.

  • Page 47: Inspect Tilt Protection

    If the machine takes less than 50s to travel 30m EMERGENCY (98ft 5in), tag and remove the machine from service. High speed test： 9. —SINOBOOM system：move downwards again the drive high/low speed switch on the platform controller, the high speed mode should be activated. —DTC system/CANPLUS system：press again the drive high/low speed select switch, the low speed indicator light should be off.

  • Page 48: Inspect Pothole Guards

    The platform weighing system is optional. Make sure 7. Completely lower the platform and remove the your machine has this protection function before wooden block. checking this function. © Apr 2021 4-16 1414E Plus Maintenance Manual...

  • Page 49: Inspect Scissor Arm

    1. Place the machine on a flat, level and firm surface. the slider. SeeFig 4-11 , page 4-18. 2. Operating on the ground using the platform controls, raise the platform to full height. 1414E Plus Maintenance Manual 4-17 © Apr 2021...
  • Page 50 2. Remove the drain plug at the bottom of the hydraulic tank to drain the hydraulic oil into a suitable container. For the hydraulic tank capacity, please see Machine Specifications, page 1-1. © Apr 2021 4-18 1414E Plus Maintenance Manual...
  • Page 51 Be sure to disconnect the battery from the machine and the charger from the AC outlet before performing this procedure. Contact with live Figure 5-1 conductors could result in death or serious injury. 1414E Plus Maintenance Manual © Apr 2021...

  • Page 52: Scissor Components

    3. Attach the scissor to a traveling scrane for support. 4. Remove the hex nuts, washers and hex screws securing the pivot pins. Figure 5-3 5. Pull out the pivot pins using an auxiliary tool. © Apr 2021 1414E Plus Maintenance Manual...

  • Page 53: Removing The Lift Cylinder

    4. Loosen the bolt #1 connecting the upper cylinder rod with the upper cylinder bracket. 5. Loosen the nut #2 connecting the upper cylinder rod with the lower cylinder bracket, remove the bolt and keeper pin, and remove the cylinder bracket.. 1414E Plus Maintenance Manual © Apr 2021...

  • Page 54: Chassis Components

    Replacing tires and rims wrench to tighten the fasteners. If you do not have a torque wrench, Hunan Sinoboom Intelligent Equipment Co., Ltd. tighten the fasteners with a socket recommends the replacement tires be of the same size, wrench, then immediately have a ply rating and brand as the original tires.

  • Page 55: Removing The Reducer & Drive

    & drive motor. Figure 5-6 Removal of reducer and drive motor Figure 5-7 1. Place the machine on a solid, level surface. 1414E Plus Maintenance Manual © Apr 2021...

  • Page 56: Removing The Steer Cylinder

    3. Remove the cotter pin and pivot pin #1 connecting the steer cylinder and the steer linkage. 4. Remove the bolt and keeper pin #2 connecting the steer cylinder and the chassis. 5. Remove the steer cylinder. © Apr 2021 1414E Plus Maintenance Manual...

  • Page 57: Hydraulic System

    Table 5-1 1.Platform control valve 2.Filter 3. Gear pump 4.Hydraulic tank 5. DC motor 6. Upper lift control valve 7.Lower lift control valve Removing the Hydraulic Valves Figure 5-10 Upper lift control valve 1414E Plus Maintenance Manual © Apr 2021...
  • Page 58 DESCRIPTION FUNCTION TORQUE Check valve Prevents backflow of fluid 27.2Nm（20ft-lb） Relief valve Safety valve to protect the 40～50Nm（29.5～37ft-lb） system Solenoid valve(with To control the lowering 27.2Nm（20ft-lb） filter screen) electrically Throttle screw M6x6–Φ1.2 4Nm（3ft-lb） © Apr 2021 1414E Plus Maintenance Manual...
  • Page 59 Loosen the connected to the lift control valve. hydraulic hoses and fittings slowly to relieve pressure. 3. Remove the screw securing the lift control valve to the cylinder. 4. Remove the lift control valve. 1414E Plus Maintenance Manual © Apr 2021...
  • Page 60 REPAIR Figure 5-12 Platform control valve © Apr 2021 5-10 1414E Plus Maintenance Manual...

  • Page 61: Regulating The Hydraulic Valve

    The machine must be in stowed position before the platform control valve. performing this procedure. 2. Remove the cap screws and circlips securing the platform control valve to the plate. 3. Remove the platform control valve. 1414E Plus Maintenance Manual 5-11 © Apr 2021...
  • Page 62 10. Using a hex wrench, hold tight the lift relief valve and meanwhile tighten the locking nut. 11. Remove the loads from the platform and raise the platform to full height. © Apr 2021 5-12 1414E Plus Maintenance Manual...

  • Page 63: Hydraulic Symbols

    32.0000 directional valve 32.0000 28.5682 32.0000 16.0000 Running high and low 28.5682 28.5682 16.0000 speed reversing valve 16.0000 棕 兰 黑 Flow regulator valve 17.4787 Check valve 46.7096 34.4087 32.0000 1414E Plus Maintenance Manual 5-13 © Apr 2021 28.5682 16.0000...

  • Page 64: Hydraulic Schematic

    REPAIR Hydraulic Schematic Upper lifting cylinder Lower Lift cylinder Load sensor(options) Steer cylinder Figure 5-14 © Apr 2021 5-14 1414E Plus Maintenance Manual...

  • Page 65: Electrical System

    Invalid option setting Invalid Option setting Fault: Set appropriate option Disables All Motion Fault for this lift. Calibration Fault: Re-calibration the system, or Calibration Fault Disables All Motion check the angle and pressure sensor. 1414E Plus Maintenance Manual 5-15 © Apr 2021...
  • Page 66 Fault selected (or not) for load sensing. Battery Drain Alarm: Battery voltage is low, charge Battery Drain Alarm Lift Slow to Drive Speed the battery. © Apr 2021 5-16 1414E Plus Maintenance Manual...
  • Page 67 Motor Controller Fault：Check the connections to Disable Lifting and Driving Motor Controller Fault motor and make sure they are tight. If so, check there are other detail faults. 1414E Plus Maintenance Manual 5-17 © Apr 2021...
  • Page 68 Motor Controller Over Voltage Fault. Check battery Motor Controller Over Disable Lifting and Driving voltage and make sure the battery charger is not Voltage Fault on. Then cycle power to the lift. If that does not © Apr 2021 5-18 1414E Plus Maintenance Manual...
  • Page 69 Brake Release Not Stowed: Check if the platform Brake Release Switch Diagnostic Message Only is below down limit height. Check the down limit switch and connections. 1414E Plus Maintenance Manual 5-19 © Apr 2021...

  • Page 70: Fundamental Troubleshooting

    The power indicator • Inspect whether the leads of the power supply and CAN equipment is offline lamp is not lit communication are inserted properly and reliably. © Apr 2021 5-20 1414E Plus Maintenance Manual...
  • Page 71 The height has not been • Re-calibrate the height. position when the calibrated/the travel switch is machine has no load incorrect • Change the setting of the travel switch. and is indoors 1414E Plus Maintenance Manual 5-21 © Apr 2021...
  • Page 72 After setting, the • The parameters cross the line. parameters could not The storage is abnormal be saved successfully • The lower platform controller is malfunctioning. after several trials. © Apr 2021 5-22 1414E Plus Maintenance Manual...

  • Page 73: Electrical Symbols

    16.0000 28.5682 棕 兰 32.0000 32.0000 Key switch Buzzer 兰 棕 黑 黑 28.5682 28.5682 16.0000 兰 16.0000 棕 17.4787 + Li 黑 46.8000 17.4787 1414E Plus Maintenance Manual 5-23 © Apr 2021 46.7096 28.5682 46.7096 46.8000 46.7096 46.8000 34.4087...
  • Page 74 46.7096 46.7096 46.8000 34.4087 34.4087 REPAIR 32.0000 28.5682 Symbol Description Symbol Description 28.5682 16.0000 Storage battery Lithium battery 46.8000 Fuse © Apr 2021 5-24 1414E Plus Maintenance Manual...
  • Page 75 Field coil Field coil MC motor controller -BATT Drive Lift Lift Drive speed enable speed enable 220V Charger plug Drive Drive Electrical plug Forward Reverse Lift speed Lift enable enable speed 101048060003 1414E Plus Maintenance Manual 5-25 © Apr 2021...
  • Page 76 The power of resistor and diode is 2-5W and the voltage is 24V Lift Drive Drive Turn left, Turn right, Down Horn Lift speed Forward Reverse Break,left Brake Break,right speed enable enable front wheel front wheel 101048060003 © Apr 2021 5-26 1414E Plus Maintenance Manual...
  • Page 77 2. Use the table to record the results. After each section is complete, mark the appropriate box. 3. Record the inspection results. If any inspection results are "NO", the machine must be stopped and re-in- spected after repair is completed and marked in the box marked "inspection". 1414E Plus Maintenance Manual © Apr 2021...
  • Page 78 REPAIR This Page Intentionally Left Blank © Apr 2021 1414E Plus Maintenance Manual...
  • Page 79 B-1 Inspect Electric Wires B-2 Inspect Rim ,Tire and Fasteners B-3 Inspect Battery B-4 Inspect Hydraulic Oil B-5 Inspect Hydraulic Tank Air Filter B-6 Inspect Manul Brake Release B-7 Inspect Emergency Lowering B-8 Inspect Braking Device 1414E Plus Maintenance Manual © Apr 2021...
  • Page 80 4. Record the inspection results. If any inspection results are "NO", the machine must be stopped and re- inspected after repair is completed and marked in the box marked "inspection". Select the appropriate inspection procedure based on the inspection type. © Apr 2021 1414E Plus Maintenance Manual...
  • Page 82 Solution s Alw ays For B et t er A ccess Solution s Always for Better Access Solutions AS/N ZS Hunan Sinoboom Intelligent Equipment CO.,Ltd. 长沙市宁乡高新技术产业园区金洲大道东 128 号 No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China 市宁乡高新技术产业园区金洲大道东...

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