Sinoboom 1414E Plus Operation Manual

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Part No.501063100002

Rev: A

Apr 2021

Operation

Manual

产品说明书

PRODU

C T MAN U AL

1414E Plus/4655E Plus

0608E (2132E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

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Page 1 Operation Part No.501063100002 Rev: A Manual Apr 2021 产品说明书 PRODU C T MAN U AL 1414E Plus/4655E Plus 0608E (2132E) G T JZ 0808E (2732E) G T JZ 0808E (2732E) G T JZ G T JZ 0808E (2732E)
Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your...
Page 4 : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Zip Code : 410600 Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
Page 5 Decals/Nameplate Inspection for details.) Trade identification Model Serial No. Imperial Metric From 0106300100 to present 1414E Plus 1414E Plus 4655E Plus NOTE: • Product model is applied in product nameplate for distinction of products of different main parameters. • Product trade identification is applied in marketing and machine decals for distinction of products of...
Page 6 This Page Intentionally Left Blank...
Page 7 This manual covers the basic parts information of one or more products. Therefore, please use this manual according to your needs. If you find problems in the manual or have suggestions for improve- ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as possible.
Page 8 This Page Intentionally Left Blank...
Page 9: Table Of Contents
Safety Definitions ..... 3-1 （SINOBOOM） ..... . 6-3 Reporting Accidents.
Page 10 （KCS） ......10-20 Appendix 1: Symbols and Description....... A-1 Appendix 2: Prepare the Work Record Before Delivery ..A-5 Appendix 3: Repair & Inspection Report ......A-7 © Apr 2021 1414E Plus Operation Manual...
Page 11: Introduction
The owner or administrator of the machine shall also provide the manufacturer’s maintenance information to the person responsible for maintaining the machine. If you have any questions, contact Hunan Sinoboom In- telligent Equipment Co., Ltd.. 1414E Plus Operation Manual © Apr 2021...
Page 13: Machine Specifications
MACHINE SPECIFICATIONS Table 1-1 1414E Plus specifications 1414E Plus (METRIC) 4655E Plus (IMPERIAL) MEASURE DIMENSION Max platform height, indoor 13.8m 45ft 3.3in Max platform height, outdoor 8.5m 27ft 10.6in Max working hegiht, indoor 15.8m 51ft 10in Max working hegiht, outdoor 10.5m...
Page 14 MACHINE SPECIFICATIONS Table 1-1 1414E Plus specifications (continued) 1414E Plus (METRIC) 4655E Plus (IMPERIAL) MEASURE Turning radius (outside) 2.64m 8ft 8in Max. allowable side force (indoor/ 400N（indoor）/200N（outdoor） 90lbf（indoor）/45lbf（outdoor） outdoor) Max operating noise 72dB POWER Hydraulic tank capacity 3.3gal（UK）/4gal（US） Hydraulic system capacity (including 9gal（UK）/10.83gal（US）...
Page 16 ● 23.Level sensor ● 24.Chassis ● ● 25.Flash beacon ● 26.Drive motor & reducer 27.Steer cylinder ● ● 28.Steer wheel ● 29.Ground controls ● 30.Chassis door, RH ● 31.Hydraulic tank ● 32.Power unit © Apr 2021 1414E Plus Operation Manual...
Page 17 China, South Korea, Japan, Poland, Australia and North America that have special requirements. ● Standard feature equipped as a must as per the standards, laws, regulations and customer demands ◆ Optional feature tailored to customer demands 1414E Plus Operation Manual © Apr 2021...
Page 19: Safety
In case of any accident involving the machinery of heights must never operate or use this machine. Al- Hunan Sinoboom Intelligent Equipment Co., Ltd., notify so, people who have alcohol or drugs in their system, Hunan Sinoboom Intelligent Equipment Co., Ltd. Imme-...
Page 20: Tipping Hazards And Rated Load
350 -500 7.62 (25) 500 -750 10.67 (35) 750 -1000 13.725 (45) TIPPING HAZARDS AND RATED LOAD Maximum rated load bearing capacity of the platform: Table 3-2 1414E Plus Platform rectracted 350 kg（772 lb） © Apr 2021 1414E Plus Operation Manual...
Page 21 Do not replace key parts that only after all personnel have left affect machine stability with the platform. different weights or specifications. • Do not modify or change moving aerial platforms without the manufacturer’s prior written permission. 1414E Plus Operation Manual © Apr 2021...
Page 22: Work Environment Hazards
Fresh breeze Large branches in motion. Flags waving Strong breeze 10.8～13.8 25～31 near horizontal. Umbrella use becomes difficult. Whole trees in motion. Effort needed to Near gale/moderate gale 13.9～17.1 32～38 walk against the wind. © Apr 2021 1414E Plus Operation Manual...
Page 23: Unsafe Operation Hazards
At a minimum, operators must operate and maintain the machine as stated in Operation Manual and Maintenance Manual in addition to following more stringent industry regulations and workplace rules. Never engage in unsafe machine operation. 1414E Plus Operation Manual © Apr 2021...
Page 24: Fall Hazards
• Do not use the platform to push the machine or other objects. • Do not allow the platform to touch nearby objects. • Do not tie the platform onto nearby objects. © Apr 2021 1414E Plus Operation Manual...
Page 25: Collision Hazards
• Maintain good judgment and plan- ning when using the controller on the ground to operate the ma- chine. Maintain proper distance between operator, machine and fixed object. 1414E Plus Operation Manual © Apr 2021...
Page 26: Crush Hazards
During operation, keep the left and right doors of the chassis closed and locked. Only trained service personnel can open the left and right doors to repair the machine. © Apr 2021 1414E Plus Operation Manual...
Page 27: Hydraulic Systems Hazard
Do not touch the battery terminals • Do not expose the battery or charger to water or rain or cable clips with tools that may during charging. cause sparks. • Keep a charging battery away from direct sunlight. 1414E Plus Operation Manual © Apr 2021...
Page 28: Handling The Battery
Do not hang the power tools on the rail- ing of the working platform or the work area outside the working platform, or hang the power tools directly by the wire. © Apr 2021 3-10 1414E Plus Operation Manual...
Page 29: Jobsite Inspection
The following items present danger on the jobsite: • Steep hills or caves • Ground prominences, obstacles or debris • Ground inclines • Unstable or ultra-smooth surfaces 1414E Plus Operation Manual © Apr 2021...
Page 31: Pre-Operation Inspection
Add oil as needed. See Inspect Hydraulic Oil whether the machine has obvious problems before Level, page 5-2. the operator performs a pre-operation function test. 1414E Plus Operation Manual © Apr 2021...
Page 32: Inspecting Parts
Extremely cold region Special programmes less than -30°C (-22°F) need to be identified. • The folding platform’s ability to support the platform side rail and proper installation of safety pin with wire rope © Apr 2021 1414E Plus Operation Manual...
Page 33: Inspecting The Battery
Return the control handle to center and release, and then once again hold the enable switch on the control handle and push forward, if the platform can continue 1414E Plus Operation Manual © Apr 2021...
Page 34 PRE-OPERATION INSPECTION raising to 13.8m（45ft 3.3in）, the machine should be in the indoor mode. For the procedure to set the indoor/outdoor mode, please see Setting the Indoor/Outdoor Mode, page 7-9. © Apr 2021 1414E Plus Operation Manual...
Page 35: Pre-Operation Function Test
Only qualified maintenance technicians can repair the machine according to the manufacturer’s regulations. After any maintenance, the operator must perform an- other pre-operation inspection before conducting a pre- operation function test. Figure 6-1 Ground controller 1414E Plus Operation Manual © Apr 2021...
Page 36 ON position. 2. Turn the key switch to the ground control position. 3. Ensure the relevant indicator light comes on and no error message appears. Emergency stop button © Apr 2021 1414E Plus Operation Manual...
Page 37: Testing The Platform Controller
10. Lift, drive & platform and ground to the ON position. 3. Enable switch steer function enable switch Horn button 4. Platform up 11. Horn 12. Indoor/outdoor 5. Platform down mode select switch 1414E Plus Operation Manual © Apr 2021...
Page 38 Drive and brake functions Note: The drive/steer speed vary with the joystick deflection, the less the joystick is deflected, the slower the speed. © Apr 2021 1414E Plus Operation Manual...
Page 39: Testing The Platform Controller
4. Platform up 11. Horn indoor/outdoor mode select switch, the indoor mode should be selected. 12. Drive/steer 5. Platform down function enable switch 13. Drive high/low 6. Drive forward speed select switch 7. Drive reverse 1414E Plus Operation Manual © Apr 2021...
Page 40 2. Pull out the emergency stop button on the platform and ground to the ON position. Horn button Press the horn button. The horn should sound. Enable button © Apr 2021 1414E Plus Operation Manual...
Page 41: Testing The Platform Controller
Note: The drive/steer speed vary with the joystick deflection, the less the joystick is deflected, the slower the speed. Drive high/low speed select button 保常规护 1414E Plus Operation Manual © Apr 2021...
Page 42 Emergency stop button 4. Hold the enable button of the control handle and push the control handle back to activate the platform down function. The platform should be down with the alarm sounding. © Apr 2021 1414E Plus Operation Manual...
Page 43: Testing The Drive Speed
Low speed test： 1. Press the drive/steer function button. The button 3. —SINOBOOM system：move upwards the lift should illuminate. function enable switch on the platforn controller, the 2. Hold the enable button on the joystick, and press indicator light of the switch should be on.
Page 44: Testing The Emergency Lowering
4km/h（2.5mph）, or Turtle speed test： 25～30s for a travel distance of 30m（98ft 5in）. 6. —SINOBOOM system：move upwards the lift function enable switch on the platforn controller, the NOTICE indicator light of the switch should be on. Hold the...
Page 45: Testing The Tilt Protection Function
The wooden block should measure 100mm×50mm×120mm （4in×2in×4.72in）. Switch the machine from drive function to lift function, raise the platform about 2 m(6ft 7in), the tilt alarm should sound and the display 1414E Plus Operation Manual 6-11 © Apr 2021...
Page 46: Testing The Pothole Guard
3. Lower the platform until fully stowed, and then gradually add load to the platform. When the platform load does not exceed 350 kg（772 lb）, ensure that the platform is able to lift to the highest position. © Apr 2021 6-12 1414E Plus Operation Manual...
Page 47: Operating The Machine
If more than one operator uses the same ma- chine at different times of the same work shift, they must all be qualified operators and follow all the safety rules and instructions in this Operation Manual. 1414E Plus Operation Manual © Apr 2021...
Page 48: Emergency Towing/Dragging
9. The machine allows moving by human power. 10. After the towing is completed, re-energize the ma- chine, the brake can operate properly. 11. Remove the chokes as needed. NOTICE The allowable towing speed is 3km/h（1.9mph）. © Apr 2021 1414E Plus Operation Manual...
Page 49: Operation From Ground
2. Move the drive high/low speed select switch to released. select the desired speed. Move upwards the drive high/low speed select switch, the low speed mode SINOBOOM control system 1414E Plus Operation Manual © Apr 2021...
Page 50: Operating With The Platform Control
The platform extension right. can be secured on three slots, do not operate on the platform To shift speed： extension that has not been secured. © Apr 2021 1414E Plus Operation Manual...
Page 51: Folding/Unfolding The Rails
Do not allow hands or arms to get rails. Ensure the wire rope safety pins are properly close to any place that may have secured after unfolding the rails. crush hazards. Quick fold-down platform To fold the the rails： 1414E Plus Operation Manual © Apr 2021...
Page 52 5. The platform after folded is as shown in the figure 3. Grasp the handles located at the position ② on below. both sides of fixed platform rails and move them © Apr 2021 1414E Plus Operation Manual...
Page 53: Driving On A Slope
1. Ensure the machine gradeability or climbing ability 1 m [3.3 ft]), and a tape measure. is 20% (11.3°） 2. Ensure the platform is retracted. 3. Ensure the driving slope is within the machine gradeabiity. Figure 7-5 1414E Plus Operation Manual © Apr 2021...
Page 54: Charging The Battery
To charge a maintenance-free battery: 1. Do not use an external charger. 2. Charge using the correct AC input voltage indicated on the battery’s label. 3. Avoid charging the battery in direct sunlight. © Apr 2021 1414E Plus Operation Manual...
Page 55: Changing Charger Battery Curve
2. With the machine stowed, move downwards the indoor/outdoor mode select switch, the machine should enter the indoor mode. Curve codes Battery models Procudure for setting the indoor/outdoor mode Trojan T105 (DTC control system)： Discover AGM US Battery Flooded 1414E Plus Operation Manual © Apr 2021...
Page 56 8. Select the “In Door”, and press the Enter key, the indoor mode is sucessfully set up. 9. Or select the “Out Door”，and press the Enter key, the indoor mode is sucessfully set up. © Apr 2021 7-10 1414E Plus Operation Manual...
Page 57: Transporting And Lifting The Machine
NOTICE 7. Keep the machine level when lowering the forklift arms. Do not pull/drag the machine unless an emergency, failure or loss of power occurs. Refer to Emergency Towing/Dragging, page 7-2. 1414E Plus Operation Manual © Apr 2021...
Page 58: Lifting The Machine With A Crane
Adjust the rigging to avoid damaging 5. Lift the machine according to the following figure. the machine and to keep the machine horizontal. NOTICE To protect the platform guardrail, choose the appropriate length of rigging. © Apr 2021 1414E Plus Operation Manual...
Page 59: Transporting The Machine
Figure 8-4 NOTICE During transportation, retract the extension platform to keep it secure at the slots. Ensure that the extension platform cannot extend or shake out of the main platform during transportation. 1414E Plus Operation Manual © Apr 2021...
Page 60 TRANSPORTING AND LIFTING THE MACHINE This Page Intentionally Left Blank © Apr 2021 1414E Plus Operation Manual...
Page 61: Maintenance
1. Prepare the machine before delivery, which in- – Park the machine on flat, level, firm ground. cludes performing a pre-delivery inspection, follow- – Keep the machine in the stowed position. ing maintenance procedures and performing functional inspections. 1414E Plus Operation Manual © Apr 2021...
Page 62: Following Amaintenance Schedule
"NO", the machine must be stopped and re-inspected after repair is completed and marked Every year or every 1000 hours A+B+C+D in the box marked "inspection". Select the appropriate inspection procedure based on the inspection type. © Apr 2021 1414E Plus Operation Manual...
Page 63 B-4 Inspect Hydraulic Oil B-5 Inspect Hydraulic Tank Air Filter B-6 Inspect Manul Brake Release B-7 Inspect Emergency Lowering B-8 Inspect Braking Device B-9 Test Lift/Lower Speed B-10 Test Drive Speed B-11 Inspect Tilt Protection 1414E Plus Operation Manual © Apr 2021...
Page 64 4. Record the inspection results. If any inspection results are "NO", the machine must be stopped and re- inspected after repair is completed and marked in the box marked "inspection". Select the appropriate inspection procedure based on the inspection type. © Apr 2021 1414E Plus Operation Manual...
Page 65: Decals/Nameplates Inspection
Do not operate the engine if there are missing or badly worn safety labels. 1414E Plus Operation Manual 10-1 © Apr 2021...
Page 67 Decal-Hydraulic oil filler port 101014100022 Decal-Emergency lowering 101012100011 Decal-Tipping hazard 101012100019 101012100027 Decal-Read manuals Decal-Tipping hazard 101012100007 Decal-1414E Plus use requirements 101063103013 101058103001 LOGO-IPAF Decal-1414E Plus use requirements 101063103014 Decal-Platform electrical plug 101014100007 © Apr 2021 10-12 1414E Plus Operation Manual...
Page 68 DECALS/NAMEPLATES INSPECTION Description Part No. Remarks Decal-Charge voltage 101014100008 Decal-Lanyard anchorage point 101016100030 101040103008 Decal-Brake release 101040103014 Decal-Detachable handle mount Decal-Annual inspection 101040103015 1414E Plus Operation Manual 10-13 © Apr 2021...
Page 69: 1414E Plus Decals/Nameplates
DECALS/NAMEPLATES INSPECTION 1414E PLUS DECALS/NAMEPLATES(CSA) © Apr 2021 10-14 1414E Plus Operation Manual...
Page 70 Decal-Hydraulic oil filler port 101014100022 Decal-Emergency lowering 101012100011 Decal-Tipping hazard 101012100019 101012100027 Decal-Read manuals Decal-Tipping hazard 101012100007 Decal-1414E Plus use requirements 101063103013 101058103001 LOGO-IPAF Decal-1414E Plus use requirements 101063103014 Decal-Platform electrical plug 101014100007 1414E Plus Operation Manual 10-15 © Apr 2021...
Page 71 DECALS/NAMEPLATES INSPECTION Description Part No. Remarks Decal-Charge voltage 101014100008 Decal-Lanyard anchorage point 101016100030 101040103008 Decal-Brake release 101040103014 Decal-Detachable handle mount Decal-Annual inspection 101040103015 104011100021 Decal-Crush hazard Decal-Operating instructions 101048103023 © Apr 2021 10-16 1414E Plus Operation Manual...
Page 72: 1414E Plus Decals/Nameplates
DECALS/NAMEPLATES INSPECTION 1414E PLUS DECALS/NAMEPLATES（KCS） © Apr 2021 10-20 1414E Plus Operation Manual...
Page 73: Appendix 1: Symbols And Description
Electrocution hazards Electrocution hazards Keep a safe distance Tip-over hazards-Avoid Tip-over hazards-Avoid on platform on the ground and from power lines uneven ground uneven ground platform 1414E Plus Operation Manual © Apr 2021...
Page 74 The side force Electrocution hazards Wear protective cloth- Battery explosion No smoking ing and glasses hazard No smoking Only professional Improve point Lashing points Tire to ground load maintenance person- nel can start the maintenance © Apr 2021 1414E Plus Operation Manual...
Page 75 DECALS/NAMEPLATES INSPECTION Forklift fork position Platform carrying Carrying capacity of Hydraulic oil filler Horn capacity fixed and extended platform Tool or weight Fast/high speed Slow/low speed 1414E Plus Operation Manual © Apr 2021...
Page 77: Appendix 2: Prepare The Work Record Before Delivery
2. Use the table to record the results. After each section is complete, mark the appropriate box. 3. Record the inspection results. If any inspection results are "NO", the machine must be stopped and re-in- spected after repair is completed and marked in the box marked "inspection". 1414E Plus Operation Manual © Apr 2021...
Page 79: Appendix 3: Repair & Inspection Report
B-1 Inspect Electric Wires B-2 Inspect Rim ,Tire and Fasteners B-3 Inspect Battery B-4 Inspect Hydraulic Oil B-5 Inspect Hydraulic Tank Air Filter B-6 Inspect Manul Brake Release B-7 Inspect Emergency Lowering B-8 Inspect Braking Device 1414E Plus Operation Manual © Apr 2021...
Page 80 4. Record the inspection results. If any inspection results are "NO", the machine must be stopped and re- inspected after repair is completed and marked in the box marked "inspection". Select the appropriate inspection procedure based on the inspection type. © Apr 2021 1414E Plus Operation Manual...
Page 82 Solution s Alw ays For B et t er A ccess Solution s Always for Better Access Solutions AS/N ZS Hunan Sinoboom Intelligent Equipment Co., Ltd. 长沙市宁乡高新技术产业园区金洲大道东 128 号 No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China 市宁乡高新技术产业园区金洲大道东...

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