Sinoboom 1414E Plus Operation Manual

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Part No.PL501063100002

Rev: A

Jun 2022

Operation

Manual

产品说明书

PRODU

C T MAN U AL

1414E Plus/4655E Plus

for Sinoboom Poland

0608E (2132E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

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Page 1 Operation Part No.PL501063100002 Rev: A Manual Jun 2022 产品说明书 PRODU C T MAN U AL 1414E Plus/4655E Plus for Sinoboom Poland 0608E (2132E) G T JZ 0808E (2732E) G T JZ 0808E (2732E) G T JZ G T JZ 0808E (2732E)
Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your...
Page 4 : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Zip Code : 410600 Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
Page 5 Inspection of the Operation Manual for details.) Trade identification MODELS SERIAL NO. Imperial Metric CE: From PL0107000100 to Present 1414E Plus 1414E Plus 4655E Plus ANSI/CSA: From PL0106300100 to Present NOTE: • Product model is applied in product nameplate for distinction of products of different main parameters.
Page 6 This Page Intentionally Left Blank...
Page 7 This manual covers the basic parts information of one or more products. Therefore, please use this manual according to your needs. If you find problems in the manual or have suggestions for improve- ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as possible.
Page 8 This Page Intentionally Left Blank...
Page 9: Table Of Contents
Testing the Platform Controller 1 Machine Specifications ..1-1 (SINOBOOM) ......6-3 2 Machine Components ..2-1 Testing the Platform Controller (DTC) .
Page 10 (CSA) ......10-11 Appendix 1: Symbols and Description....... A-1 Appendix 2: Prepare the Work Record Before Delivery ..A-5 Appendix 3: Repair & Inspection Report ......A-7 © Jun 2022 1414E Plus Operation Manual...
Page 11: Introduction
The owner or administrator of the machine shall also provide the manufacturer’s maintenance information to the person responsible for maintaining the machine. If you have any questions, contact Hunan Sinoboom In- telligent Equipment Co., Ltd.. 1414E Plus Operation Manual © Jun 2022...
Page 13: Machine Specifications
MACHINE SPECIFICATIONS Table 1-1 1414E Plus specifications 1414E Plus (METRIC) 4655E Plus (IMPERIAL) MEASURE DIMENSION Max platform height, indoor 13.8m 45ft 3.3in Max platform height, outdoor 8.5m 27ft 10.6in Max working hegiht, indoor 15.8m 51ft 10in Max working hegiht, outdoor 10.5m...
Page 14 MACHINE SPECIFICATIONS Table 1-1 1414E Plus specifications (continued) 1414E Plus (METRIC) 4655E Plus (IMPERIAL) MEASURE Turning radius (inside) Turning radius (outside) 2.64m 8ft 8in Max. allowable side force (indoor/ 400N (indoor)/200N (outdoor) 90lbf (indoor)/45lbf (outdoor) outdoor) Max operating noise 72dB...
Page 16 Handle Assembly 19. Battery charger √ √ 20. Chassis door, LH √ 21.Ladder √ 22.RCBO √ √ 23.Level Sensor √ 24.Chassis √ 25.Flash Light √ 26.Drive Reducer, √ √ 27.Steer Cylinder √ 28.Steer Wheel © Jun 2022 1414E Plus Operation Manual...
Page 17 The machine comes in operating/raised position when the platform is raised until the down limit switch disengages. Note: The platform height (from ground to platform floor) is 3±0.3m (9ft 10in±12in) when the down limit switch disengages. 1414E Plus Operation Manual © Jun 2022...
Page 19: Safety
Failure to notify the manufacturer within SAFETY DEFINITIONS 48 hours of the incident involving the machine of Hunan Sinoboom Intelligent Equipment Co., Ltd. may void the product's warranty. This safety alert symbol appears with most safety statements. It means atten-...
Page 20: Electrocution Hazards
Table 3-1 Minimum Safe Distance Voltage Minimum Safe Distance (Phase to Phase, kV) (m/ft) 0-50 3.05 (10) 50-200 4.60 (15) 200-350 6.10 (20) 350 -500 7.62 (25) 500 -750 10.67 (35) 750 -1000 13.725 (45) © Jun 2022 1414E Plus Operation Manual...
Page 21 Do not replace key parts that only after all personnel have left affect machine stability with the platform. different weights or specifications. • Do not modify or change moving aerial platforms without the manufacturer’s prior written permission. 1414E Plus Operation Manual © Jun 2022...
Page 22: Work Environment Hazards
Do not lift Sinoboom, it must be approved or guided by the the platform when the wind speed manufacturer Table 3-3...
Page 23: Unsafe Operation Hazards
Improper securing of the machine to another object by just sitting it against, fastening or binding. • Stunt or imprudent use of the machine. • Overloaded or overmoment sitiuation. • Other situations as specified in the Manuals. 1414E Plus Operation Manual © Jun 2022...
Page 24: Fall Hazards
• Do not use the platform to push the machine or other objects. • Do not allow the platform to touch nearby objects. • Do not tie the platform onto nearby objects. © Jun 2022 1414E Plus Operation Manual...
Page 25: Collision Hazards
• Maintain good judgment and plan- ning when using the controller on the ground to operate the ma- chine. Maintain proper distance between operator, machine and fixed object. 1414E Plus Operation Manual © Jun 2022...
Page 26: Crush Hazards
NOTICE chine. Maintain proper distance between operator, machine and To avoid machine damage, follow all operation and fixed object. maintenance requirements in the Operation Manual and the Maintenance Manual. © Jun 2022 1414E Plus Operation Manual...
Page 27: Bodily Injury Hazards
During operation, keep the left and right doors of the chassis closed and locked. Only trained service personnel can open the left and right doors to repair the machine. 1414E Plus Operation Manual © Jun 2022...
Page 28: Welding And Polishing Requirements3-10
Before welding, grinding and polishing operations, al- ways ensure you read and understand all operation and maintenance requirements in the Operation Manual and the Maintenance Manual. © Jun 2022 3-10 1414E Plus Operation Manual...
Page 29: After Using The Machine
5. Block the wheels with the wheel wedges. 6. Charge the battery. NOTICE After using the machine, the power off switch must be disconnected. 1414E Plus Operation Manual 3-11 © Jun 2022...
Page 31: Jobsite Inspection
Operators must identify and avoid workplace hazards when mov- ing, installing and operating the machine. Unless approved by Sinoboom, never operate the ma- chine in a hazardous site. The following items present danger on the jobsite: •...
Page 33: Pre-Operation Inspection
4. The operator should go through a professional train- ing based on this operation manual, and should be certified as a qualified operator in operation of this machine. 1414E Plus Operation Manual © Jun 2022...
Page 34: Conducting A Pre-Operation
• Safety arm • Missing or loose structural parts and key compo- • Power unit nents, including fasteners and pins for correct posi- tioning and tightness • Limit switches and horn © Jun 2022 1414E Plus Operation Manual...
Page 35: Inspect Hydraulic Oil Level
POWER RATIO DESCRIPTION The battery has been fully charged. 90-100% The battery is at 70% of its capacity. The battery is at 50% of its capacity. The battery is at 30% of its capacity. 1414E Plus Operation Manual © Jun 2022...
Page 36: Indoor/Outdoor Mode Verification
The indoor mode must not be used in outdoor applications. For indoor/outdoor mode setting method, please refer Indoor/Outdoor Mode Setting, page 7-11. © Jun 2022 1414E Plus Operation Manual...
Page 37: Pre-Operation Function Test
Only qualified maintenance technicians can repair the machine according to the manufacturer’s regulations. After any maintenance, the operator must perform an- other pre-operation inspection before conducting a pre- operation function test. Figure 6-1 Ground controller 1414E Plus Operation Manual © Jun 2022...
Page 38 ON position. 2. Turn the key switch to the ground control position. 3. Ensure the relevant indicator light comes on and no error message appears. Emergency stop button © Jun 2022 1414E Plus Operation Manual...
Page 39: Testing The Platform Controller
1. Pull out the emergency stop buttons on the ground and platform controllers to the ON position. 2. Turn the key switch of the ground controller to the Figure 6-2 Platform controller (SINOBOOM) platform control position. Emergency stop button 8. Emergency stop 1.
Page 40 3. Hold the enable button on the joystick, and press on the right side of the thumb rocker switch for Drive and brake functions steer function, the machine should steer right. Drive high/low speed select switch © Jun 2022 1414E Plus Operation Manual...
Page 41: Testing The Platform Controller (Dtc)
10. Lift function 3. Enable switch enable switch 4. Platform up 11. Horn 12. Drive/steer 5. Platform down function enable switch 13. Drive high/low 6. Drive forward speed select switch 1414E Plus Operation Manual © Jun 2022...
Page 42 Drive and brake functions or ground controller to the OFF position. All functions should not operate. 2. Pull out the emergency stop button on the platform and ground to the ON position. Horn button © Jun 2022 1414E Plus Operation Manual...
Page 43: Testing The Drive Speed
Low speed test: steer left function, the machine should steer left. 3. —SINOBOOM system: Move upwards the lift 3. Hold the enable button on the joystick, and press function enable switch on the platform controller, on the right side of the thumb rocker switch for the indicator light of the switch should be on.
Page 44: Testing The Emergency Lowering
High speed test: drive at 0.8km/h (0.5mph), or 123～150s for a travel distance of 30m (98ft 5in). 9. —SINOBOOM system: Move downwards again the drive high/low speed switch on the platform controller, the high speed mode should be NOTICE activated.
Page 45: Testing The Tilt Protection Function
The wooden block should measure 100mm×50mm×120mm (4in×2in×4.72in). Switch the machine from drive function to lift function, raise the platform about 2m (6ft 7in), the tilt alarm should sound and the display 1414E Plus Operation Manual © Jun 2022...
Page 46: Testing The Pothole Guard
2. Using the ground controller, lift and lower the platform without load for two cycles, the machine should operate without shaking or other obnormities. 3. With the platform raised by approx.1m, gradually add load to the platform. © Jun 2022 6-10 1414E Plus Operation Manual...
Page 47: Operating The Machine
If more than one operator uses the same ma- chine at different times of the same work shift, they must all be qualified operators and follow all the safety rules and instructions in this Operation Manual. 1414E Plus Operation Manual © Jun 2022...
Page 48: Using The Emergency Lowering
Enter key, the ECU menu selection mode will be the drive motor. shown on the display.. 6. Press the Page Down key until the display shows "Machine Mode", then press the Enter button. © Jun 2022 1414E Plus Operation Manual...
Page 49: Operation From Ground
• Do not operate the machine if any backward the joystick to raise/lower the platform. control handle or switch is not To drive： returned to off position after being released. 1414E Plus Operation Manual © Jun 2022...
Page 50: Dtc System
When the low drive speed indicator light is on, the low drive speed DTC SYSTEM mode is active. When the low drive speed indicator light is off, the high drive speed mode is active. Before operation： © Jun 2022 1414E Plus Operation Manual...
Page 51: Operating With The Platform Control
To unfold the rails: Operate in reverse order as stated above to unfold the rails. Ensure the wire rope safety pins are properly secured after unfolding the rails. 1414E Plus Operation Manual © Jun 2022...
Page 52: Driving On A Slope
100%. CHARGING THE BATTERY The batteries used include 3 types: lead acid, lead acid maintenance-free and lithium batteries, and the latter two batteries do not need maintenance. © Jun 2022 1414E Plus Operation Manual...
Page 53 -20℃~45℃. Add deionized water. Put back the bucket cover and connect the Charging the lead acid battery (requiring water refilling plug. maintenance) 1414E Plus Operation Manual © Jun 2022...
Page 54: Charger Operating Instructions
If excessive distilled water is added and the electro- lyte overflows, use water mixed with bicarbonate (baking soda) to neutralize the acid, and blot up the liquid with a suction pipe. Figure 7-4 © Jun 2022 1414E Plus Operation Manual...
Page 55: Green Power Charger
(A). * Process will time out and profile will remain unchanged if there is 15 seconds of inactivity, a profile number is allowed to display three times, or if AC power is cycled. 1414E Plus Operation Manual © Jun 2022...
Page 56: Green Power Charger
Discover AGM US Battery Flooded Trojan T125 Trojan T1275 (two in series and two in tandem) Note: the default curve code is B04. © Jun 2022 7-10 1414E Plus Operation Manual...
Page 57: Indoor/Outdoor Mode Setting
13.8m (45ft 3.3in). joystick forward, the platform will continue to rise to 13.8m (45ft 3.3in). For other programs: 1414E Plus Operation Manual 7-11 © Jun 2022...
Page 59: Transporting And Lifting The Machine
Do not pull/drag the machine unless an emergency, Failure to use the forklift pockets while lifting the failure or loss of power occurs. Refer to Emergency machine may result in component damage. Towing/Dragging, page 7-2. 1414E Plus Operation Manual © Jun 2022...
Page 60: Lifting The Machine With A Crane
6. Attach the rigging to the lifting points specified on the machine. Adjust the rigging to avoid damaging the machine and to keep the machine horizontal. NOTICE To protect the platform guardrail, choose the appropriate length of rigging. © Jun 2022 1414E Plus Operation Manual...
Page 61: Transporting The Machine
Figure 8-4 NOTICE During transportation, retract the extension platform to keep it secure at the slots. Ensure that the extension platform cannot extend or shake out of the main platform during transportation. 1414E Plus Operation Manual © Jun 2022...
Page 62 TRANSPORTING AND LIFTING THE MACHINE This Page Intentionally Left Blank © Jun 2022 1414E Plus Operation Manual...
Page 63: Maintenance
• Conduct a quarterly inspection on machines that as stated in operation manual and maintenance have been out of service for a period lasting longer than three months. manual. 1414E Plus Operation Manual © Jun 2022...
Page 64: Following Amaintenance Schedule
Every half a year or every 500 re-inspected after repair is completed and the box A+B+C hours marked “REPAIRED” shall be checked. Select the appropriate inspection procedure based on the Every year or every 1000 hours A+B+C+D inspection type. © Jun 2022 1414E Plus Operation Manual...
Page 65 B-4 Inspect Hydraulic Oil B-5 Inspect Hydraulic Tank Air Filter B-6 Inspect Manual Brake Release B-7 Inspect Emergency Lowering B-8 Inspect Braking Device B-9 Test Lift/Lower Speed B-10 Test Drive Speed B-11 Inspect Tilt Protection 1414E Plus Operation Manual © Jun 2022...
Page 66 Items in Good Damage or Description Been Repaired Condition Malfunction D-1 Inspect Scissor Arm Installation Bearing D-2 Inspect Chassis Slider D-3 Replace Hydraulic Oil User Inspector Signature Inspection Date Inspector Title Inspector Company © Jun 2022 1414E Plus Operation Manual...
Page 67: Decals/Nameplates Inspection
Do not operate the engine if there are missing or badly worn safety labels. 1414E Plus Operation Manual 10-1 © Jun 2022...
Page 68: 1414E Plus Decals/Nameplates
DECALS/NAMEPLATES INSPECTION 1414E PLUS DECALS/NAMEPLATES (CE-METRIC) © Jun 2022 10-2 1414E Plus Operation Manual...
Page 69 Decal-Hydraulic oil filler port 101014100022 Decal-Emergency lowering 101012100011 Decal-Tipping hazard 101012100019 101012100027 Decal-Read manuals Decal-Tipping hazard 101012100007 Decal-1414E Plus use requirements 101063103011 101058103001 LOGO-IPAF Decal-1414E Plus use requirements 101063103012 Decal-Platform electrical plug 101014100007 1414E Plus Operation Manual 10-3 © Jun 2022...
Page 70 DECALS/NAMEPLATES INSPECTION Description Part No. Remarks Decal-Charge voltage 101014100008 Decal-Lanyard anchorage point 101016100030 101040103008 Decal-Brake release © Jun 2022 10-4 1414E Plus Operation Manual...
Page 71: 1414E Plus Decals/Nameplates
DECALS/NAMEPLATES INSPECTION 1414E PLUS DECALS/NAMEPLATES (CE-IMPERIAL) 1414E Plus Operation Manual 10-5 © Jun 2022...
Page 72 Decal-Hydraulic oil filler port 101014100022 Decal-Emergency lowering 101012100011 Decal-Tipping hazard 101012100019 101012100027 Decal-Read manuals Decal-Tipping hazard 101012100007 Decal-1414E Plus use requirements 101063103011 101058103001 LOGO-IPAF Decal-1414E Plus use requirements 101063103012 Decal-Platform electrical plug 101014100007 © Jun 2022 10-6 1414E Plus Operation Manual...
Page 73 DECALS/NAMEPLATES INSPECTION Description Part No. Remarks Decal-Charge voltage 101014100008 Decal-Lanyard anchorage point 101016100030 101040103008 Decal-Brake release 1414E Plus Operation Manual 10-7 © Jun 2022...
Page 74: 1414E Plus Decals/Nameplates
DECALS/NAMEPLATES INSPECTION 1414E PLUS DECALS/NAMEPLATES (ANSI) © Jun 2022 10-8 1414E Plus Operation Manual...
Page 75 Decal-Hydraulic oil filler port 101014100022 Decal-Emergency lowering 101012100011 Decal-Tipping hazard 101012100019 101012100027 Decal-Read manuals Decal-Tipping hazard 101012100007 Decal-1414E Plus use requirements 101063103013 101058103001 LOGO-IPAF Decal-1414E Plus use requirements 101063103014 Decal-Platform electrical plug 101014100007 1414E Plus Operation Manual 10-9 © Jun 2022...
Page 76 DECALS/NAMEPLATES INSPECTION Description Part No. Remarks Decal-Charge voltage 101014100008 Decal-Lanyard anchorage point 101016100030 101040103008 Decal-Brake release 101040103014 Decal-Detachable handle mount Decal-Annual inspection 101040103015 To be affixed below PL0000000008 Decal-Non-insulated label #32 © Jun 2022 10-10 1414E Plus Operation Manual...
Page 77: 1414E Plus Decals/Nameplates
DECALS/NAMEPLATES INSPECTION 1414E PLUS DECALS/NAMEPLATES (CSA) 1414E Plus Operation Manual 10-11 © Jun 2022...
Page 78 Decal-Hydraulic oil filler port 101014100022 Decal-Emergency lowering 101012100011 Decal-Tipping hazard 101012100019 101012100027 Decal-Read manuals Decal-Tipping hazard 101012100007 Decal-1414E Plus use requirements 101063103013 101058103001 LOGO-IPAF Decal-1414E Plus use requirements 101063103014 Decal-Platform electrical plug 101014100007 © Jun 2022 10-12 1414E Plus Operation Manual...
Page 79 Remarks Decal-Charge voltage 101014100008 Decal-Lanyard anchorage point 101016100030 101040103008 Decal-Brake release 101040103014 Decal-Detachable handle mount Decal-Annual inspection 101040103015 104011100021 Decal-Crush hazard Decal-Operating instructions 101048103023 To be affixed below PL0000000008 Decal-Non-insulated label #32 1414E Plus Operation Manual 10-13 © Jun 2022...
Page 81: Appendix 1: Symbols And Description
Collision hazards-Re- Electrocution hazards Electrocution hazards Keep a safe distance Tip-over hazards-Avoid lease brake on ramp on platform on the ground and from power lines uneven ground platform 1414E Plus Operation Manual © Jun 2022...
Page 82 Indoor use handle position and down platform Outdoor use The side force Electrocution hazards Wear protective cloth- Battery explosion ing and glasses hazard No smoking No smoking Only professional Improve point Lashing points maintenance © Jun 2022 1414E Plus Operation Manual...
Page 83 Tire to ground load Forklift fork position Platform carrying Carrying capacity of Hydraulic oil filler capacity fixed and extended platform Horn Tool or weight Fast/high speed Slow/low speed 1414E Plus Operation Manual © Jun 2022...
Page 85: Appendix 2: Prepare The Work Record Before Delivery
2. Use the table to record the results. After each section is complete, mark the appropriate box. 3. Record the inspection results. If any inspection results are "NO", the machine must be stopped and re-in- spected after repair is completed and marked in the box marked "inspection". 1414E Plus Operation Manual © Jun 2022...
Page 87: Appendix 3: Repair & Inspection Report
B-1 Inspect Electric Wires B-2 Inspect Rim, Tire and Fasteners B-3 Inspect Battery B-4 Inspect Hydraulic Oil B-5 Inspect Hydraulic Tank Air Filter B-6 Inspect Manual Brake Release B-7 Inspect Emergency Lowering B-8 Inspect Braking Device 1414E Plus Operation Manual © Jun 2022...
Page 88 Machine Has Items in Good Damage or Description Been Repaired Condition Malfunction D-1 Inspect Scissor Arm Installation Bearing D-2 Inspect Chassis Slider D-3 Replace Hydraulic Oil User Inspector Signature Inspection Date Inspector Title © Jun 2022 1414E Plus Operation Manual...
Page 89 4. Record the inspection results. If any inspection results are "NO", the machine must be stopped and re- inspected after repair is completed and the box marked "REPAIRED" shall be checked. Select the appropriate inspection procedure based on the inspection type. 1414E Plus Operation Manual © Jun 2022...
Page 90 Solution s Alw ays For B et t er A ccess Solution s Always for Better Access Solutions AS/N ZS Hunan Sinoboom Intelligent Equipment Co., Ltd. 长沙市宁乡高新技术产业园区金洲大道东 128 号 No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China 市宁乡高新技术产业园区金洲大道东...

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