Sinoboom AB16EJ Plus Boom Lift Manuals

Manuals and User Guides for Sinoboom AB16EJ Plus Boom Lift. We have 2 Sinoboom AB16EJ Plus Boom Lift manuals available for free PDF download: Maintenance Manual, Operation Manual

Sinoboom AB16EJ Plus Maintenance Manual (157 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 36 MB

Table of Contents
9
Safety Warning Symbols and Signs
13
Maintenance Safety Precautions
17
General
17
Instructions before Maintenance
17
Requirements for Maintenance
17
Personnel
17
Precautions before Maintenance
17
Maintenance Safety
18
Considerations after
22
Maintenance
22
Technical Characteristics
23
Machine Specifications
23
Specifications of Major
25
Components
25
Motor
25
Reducer
25
Battery
26
Hydraulic Pump
26
Motor
26
Function Speed
26
Weight of Major Components
27
Pressure Requirements
28
Oil Requirements
28
Torque Specifications
29
Special Torque Requirements
29
Fastener Torque Specifications
30
Hydraulic Hose Torque
31
Hydraulic Fitting Torque
32
Maintenance Instructions23
35
Inspection and Preventative Mainte
35
Nance Schedule
35
Pre-Delivery Inspection
35
Pre-Operation Inspection
35
Frequent Inspection
35
Annual Machine Inspection
35
Preventive Maintenance
35
Responsible Persons and Qualifi- Cations for Performing Inspection
36
And Maintenance
36
Inspection and Preventative Main
36
Tenance Schedule
36
General Maintenance
40
Instructions
40
Major Modification and Repair
43
Chassis and Turntable Assembly
45
Chassis and Turntable System
45
Chassis Tilt Sensing System
45
Travel Drive System
45
Travel Speed Reduction System
45
Reverse Drive Confirmation System
45
Auxiliary Power System
45
Outrigger Oscillating System
45
Tire Assembly
46
Check Wheel Fasteners
46
Replacement Requirements
46
Replace Tires
47
Travel Drive Device
47
Check Disengaged Drive Hub Cap
48
Check Oil Level in Travel Reducer
48
Replace Gear Oil in Travel Reducer
48
Disassembly and Installation
49
Slewing Mechanism
49
Lubricate Slewing Bearing
50
Inspect Slewing Bearing Bolts
51
Disassembly and Installation
53
Counterweight
54
Battery
55
Boom and Platform Assembly
57
Boom and Platform System
57
Platform Control Enable System
57
Transport Position Sensing System
57
Load Sensing System
57
Platform and Jib Boom
58
Platform Controller
58
Platform Assembly
58
Jib Boom Assembly
59
Swing Cylinder
59
Upward Leveling Cylinder
60
Boom
60
Cable Track Assembly
60
Downward Leveling Cylinder
61
Main Boom Lift Cylinder
61
Main Boom Assembly
62
Articulated Boom Lift Cylinder
63
Articulated Boom Assembly
64
Boom Slider
65
Telescopic Cylinder
67
Hydraulic System
69
Layout of Hydraulic Components
70
Function Valves
71
Hydraulic Oil
78
Check Oil Level
78
Oil
78
Replace Hydraulic Oil
78
Hydraulic Tank
78
Air Filter
79
Suction Filter
79
Hydraulic Oil Return Filter
79
Hydraulic Oil High-Pressure Filter
79
Oscillating Cylinder Exhausting
79
Oscillation Function Check
80
Check Counterbalance Valve
80
Locking
80
Check Tie Rod of Oscillation Multi
80
Way Valve
80
Test Oscillating Outrigger Function
80
Inspect Cylinder Drift
80
Hydraulic Symbols
81
Hydraulic Schematic Diagram
82
Electrical System
83
Battery
83
Inspection
83
Adding Water
84
Equalization
84
Storage
84
Charging Faults and Solutions
85
(Lead-Acid Battery)
85
Charging Faults and Solutions
86
(Lithium Battery)
86
Fault Codes Description
87
Machine Fault Codes
87
Motor Controller Fault Codes
90
Lithium Battery BMS Fault Codes
104
Basic Trouble Shooting
105
Electrical Symbols
108
Electrical Schematic Diagram
110
Electrical Schematic Diagram of
110
Turntable
110
Electrical Schematic Diagram of
113
Platform
113
Functions and Controls
117
Drive Function
117
Braking Function
117
Tilt Protection Function
118
Maximum Working Envelope
118
Limit Function
118
Overload Limit Function
119
Control System
121
Display Interface
121
Home Interface after Booting
122
State Monitor
123
Fault Inquiry
124
Setting
125
Machine Parameter Setting
125
Time Setting
128
Machine Information
129
Language Setting
129
Unit Setting
129
Options
131
Secondary Guarding
131
Device Components
132
Installation and Removal
133
Instructions for Use
133
Harness and Schematic Diagram
134
Platform Pipe Support Device
139
Device Components
140
Installation and Removal
141
Instructions for Use
142
Glass Panel Bracket Device
142
Device Components
143
Installation and Removal
144
Instructions for Use
145
Platform Fence Device
145
Device Components
146
Installation and Removal
148
Instructions for Use
150
Appendix
151
Major Modification and Repair
151
Record
151
Tenance Schedule
152

Sinoboom AB16EJ Plus Operation Manual (89 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 32 MB

Table of Contents
9
1 Safety Warning Symbols and Signs

11
2 Important Safety Rules

15
- General
  15
- Preparing for Operation
  15
- Operation Safety
  16
- Towing, Hauling and Lifting
  22
  - Safety
    22
- Maintenance Safety
  23
3 Responsibilities of Relevant Parties

27
- Owner's (or Lessor's)
  27
  - Responsibilities
    27
- Employer'sresponsibilities
  27
- Trainer's Responsibilities
  27
- User's Responsibilities
  27
4 Technical Parameters

29
- Machine Specifications
  29
- Movement Speed
  31
5 Pre-Operation Inspection

33
- Machine Components
  33
- Machine Positions
  34
- Pre-Start Inspection
  34
- Functional Test
  35
6 Controllers and Indicators

37
- Ground Controls
  37
- Turntable Display
  39
- Platform Controls
  40
- Platform Display
  42
7 Operation Instructions

45
- General
  45
- Working Envelope Diagram
  46
- Stability
  47
- Gradeability
  49
- Charging the Battery
  49
- Turntable Slewing
  51
- Traveling
  51
- Boom Movements
  53
- Platform Movements
  54
- Auxiliary Power
  54
- Transport and Lifting
  54
- Storage
  56
8 Emergency Procedures

57
- Reporting Accidents
  57
- Emergency Operation
  57
- Emergency Lowering
  57
- Emergency Towing
  57
- Override Operation with an Overloaded Platform
  58
9 Diagram of Decal Positions

59
10 Maintenance

63
- Lubrication
  63
- Oil Requirements
  64
- Tire Assembly
  65
  - Check Wheel Nuts
    65
  - Replacement Requirements
    66
  - Replacing Tires
    66
- Inspection and Preventative
  67
  - Maintenance Schedule
    67
  - Pre-Operation Inspection
    67
  - Regular Inspections
    67
  - Annual Machine Inspection
    67
  - Preventive Maintenance
    67
  - And Maintenance
    67
  - Inspection and Preventive Mainte
    68
  - Nance Schedule
    68
11 Options

73
- Secondary Guarding Device
  73
  - Parts List
    75
  - Installation and Removal
    76
  - Instructions for Use
    76
  - Harness and Schematic Diagram
    77
- Pipe Cradle
  82
  - Installation and Removal
    82
  - Instructions for Use
    83
- Glass Panel Cradle
  83
  - Installation and Removal
    83
  - Instructions for Use
    85
- Platform Mesh
  85
  - Installation and Removal
    85
  - Instructions for Use
    87

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Sinoboom AB16EJ Plus Boom Lift Manuals

Sinoboom AB16EJ Plus Maintenance Manual (157 pages)

Table of Contents

Sinoboom AB16EJ Plus Operation Manual (89 pages)

Table of Contents

1 Safety Warning Symbols and Signs

2 Important Safety Rules

3 Responsibilities of Relevant Parties

4 Technical Parameters

5 Pre-Operation Inspection

6 Controllers and Indicators

7 Operation Instructions

8 Emergency Procedures

9 Diagram of Decal Positions

10 Maintenance

11 Options

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