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Summary of Contents for Kistler 5028A Series
- Page 1 Instruction Manual mICA – miniature Industrial Charge Amplifier with IO-Link, Type 5028A... Valid from Firmware Version V2.03 002-895e-08.22...
- Page 3 Information in this document is subject to change without notice. Kistler reserves the right to change or improve its products and make changes in the content without obligation to notify any person or organization of such changes or improvements.
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Page 4: Table Of Contents
mICA – miniature Industrial Charge Amplifier with IO-Link, Type 5028A... Content Introduction ..........................3 For your safety ........................3 Electromagnetic Compatibility (EMC) .................4 Warnings and their Relevance ....................4 Disposal Instructions for Electrical and Electronic Equipment ..........4 Software Upgrades and Updates ..................5 Fundamentals .......................... -
Page 5: Introduction
Please take the time to thoroughly read this instruction manual. It will help you with the installation, maintenance, and use of this product. To the extent permitted by law Kistler does not accept any liability if this instruction manual is not followed. Kistler offers a wide range of products for use in measuring technology: ƒ... -
Page 6: Electromagnetic Compatibility (Emc)
If any of the above indicate that safe operation is no longer ensured, the device must be immediately sent to the responsible Kistler sales center or distributor for repair. 1.2 Electromagnetic Compatibility (EMC) The Type 5028A… charge amplifier is manufactured in conformity with CE requirements. -
Page 7: Software Upgrades And Updates
Introduction 1.5 Software Upgrades and Updates Kistler may from time to time supply upgrades or updates for embedded software. Such upgrades or updates must always be installed. Kistler declines any liability whatsoever for any direct or consequential damage caused by products running on embedded software which has not been upgraded or updated with the latest software supplied. -
Page 8: Fundamentals
Type 1003 cleaning spray from Kistler or white spirits, on a clean, lint-free paper towel. High insulation sensor cables Only high insulation, low noise sensor cables, as per Kistler data sheets 1631C_000-346 and 1601B_000-352, may be used for connecting the sensors. -
Page 9: The Industrial Charge Amplifier
Fundamentals Polarity Kistler defines polarity in such a way that an increase in compressive force in a force sensor produces a negative charge. The charge amplifier inverts the sensor signal and in this case generates a positive output voltage. Measuring range We recommend setting the widest measuring range at the start of measurement or for very intermittent operation. - Page 10 mICA – miniature Industrial Charge Amplifier with IO-Link, Type 5028A... At the end of each measuring cycle the negative feedback capacitor is discharged by means of the Reset command and the output signal is set to zero in order to prevent zero drift during measurement.
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Page 11: Description Of The Type 5028A Charge Amplifier
Integration into the control environment is carried out as with any other IO-Link device using an IO-Link Master interface by loading the IODD file provided by Kistler. Functions and parameters The Type 5028A… may be configured regarding signal filtering and signal output behavior. -
Page 12: Ordering Information
mICA – miniature Industrial Charge Amplifier with IO-Link, Type 5028A... 3.2 Ordering information Charge amplifier type Type 5028A... Range ±20 pC … ±500 pC ±200 pC … ±5 000 pC ±2 000 pC … ±50 000 pC ±4 000 pC ... ±100 000 pC ±20 000 pC …... -
Page 13: Block Diagram
Description of the Type 5028A Charge Amplifier 3.3.2 Block diagram öffentlich (2:1) öffentlich Insulating plastic Output: centering sleeve Plug M12x1, 4 pole Solder lug Input: Kiag 10-32UNF Insulation plate Link 5028A _ _ _ SN_ _ _ _ _ _ 3.3.3 Installation To mount the amplifier, use the flange marked on the graphic 29,5 5028A _ _ _ SN_ _ _ _ _ _ and M3x20 Cylinder Head Screws. -
Page 14: Connecting Sensors
C/Q IO-Link Communication or digital Input: Operate 3.3.6 EMC and Ground Loops As sensor connector, amplifier housing and IO-Link Ground are internally connected, it may be necessary for some applications to take countermeasures against ground loops. Kistler provides insulation elements for sensors as well as ground insulation kits available for the Type 5028A amplifier series. CAUTION See section “3.3.2 Installation” for mounting requirements. öffentlich... -
Page 15: Analog Operation Without Io-Link Master
Description of the Type 5028A Charge Amplifier A low-impedance and at the same time low-inductance connection between amplifier case and sensor and customer system (large-area copper braiding, ribbon cable) usually provides good results. On the other side, the sensor and/or the amplifier may also be installed using insulation elements to eliminate current flow based on potential differences or induction. 3.4 Analog Operation without IO-Link Master Type 5028A amplifier will automatically turn into analog operation mode if no IO-Link Master is detected during startup. -
Page 16: Io-Link Operation
mICA – miniature Industrial Charge Amplifier with IO-Link, Type 5028A... 3.5 IO-Link Operation Type 5028A amplifier will automatically turn into IO-Link operation mode if an IO-Link Master is detected during startup. The device may be configured initially with the user parameters, or during operation using acyclic communication. - Page 17 Description of the Type 5028A Charge Amplifier It is highly recommended to use the Operate status bit to verify proper reset of the measuring channel, in order to respect state machine behavior. Discharge of the signal is given by physical means. Violating the reset-time may result in incorrect NOTE measurement data.
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Page 18: Acyclic Data: User Parameters
mICA – miniature Industrial Charge Amplifier with IO-Link, Type 5028A... 3.7 Acyclic data: User Parameters Acyclic user and configuration data Parameter name Parameter Type Default IO-Link Index User Sensitivity Float (Fraction32bit|Exp.8bit|Sign1bit) byte –1 index:256 User Range Float (Fraction32bit|Exp.8bit|Sign1bit) byte index:257 5 000 50 000 100 000... - Page 19 Description of the Type 5028A Charge Amplifier functionality of the device and only serves the indication of the measured physical units. The parameter is not included in the smart sensor recognition but must be verified manually with the Units parameter. Range Analog Output Default = 10 [V] Using the analog signal output on Pin 2 may require limiting the maximum signal output between 1 V …...
- Page 20 mICA – miniature Industrial Charge Amplifier with IO-Link, Type 5028A... Functionality depends on Parameter: Switch Point Mode and limits specified with Switch Point 1 Level and Switch Point 2 Level. The Switch Point Mode functionality is described in detail within the IO-Link Specification which may be downloaded from: https://io-link.com/de/Download/Download.php?thisID=8 Switch Point 2 level must always be set to an “absolute” lower value than switch Point 1 level.
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Page 21: Firmware Downgrade For Compatibility To Ssp3.4
Description of the Type 5028A Charge Amplifier The correction extends the reset to measure switching time depending on the low pass filter setting (total delay: 1.5 ms + low pass filter delay). During this transition, the output is paused. Due to technical limitations, the correction must not be set in combination with low pass filter 10 Hz. This is not prevented in software. NOTE Corresponding Output Voltage During Setup for analog applications, this acyclic value may be read on demand to verify the theoretical output value based on current input signal and device settings. - Page 22 mICA – miniature Industrial Charge Amplifier with IO-Link, Type 5028A... Name Data Type Length (Byte) Measurement IntegerT32 Value Scale IntegerT8 Vendor Specific Bitfield 0. Operate (Bit0) 1. Overload (Bit1) 2. Switch Point 1 (Bit2) 3. Switch Point 2 (Bit3) 4. Trigger1 (Bit4) (future option) 5.
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Page 23: Maintenance And Diagnostics
Kistler offers Recalibration Service for amplifiers. Please contact your preferred Kistler Sales Responsible or the Kistler Office near you. If you need additional help beyond what can be found either online or in this manual, please contact Kistler’s extensive support organization. 4.2 Drift It is recommended to have the charge amplifier powered on... - Page 24 The output signal drops exponentially towards zero. It is caused by the insulation resistance in the charge amplifier feedback being too low. In turn this is due to poor feedback capacitor insulation resistance. To rectify the defect, return the charge amplifier to the responsible Kistler sales center/ distributor for repair. Cause 2 The signal at the output drifts linearly in the positive or negative direction.
- Page 25 Dirty amplifier input, sensor and cable connectors and sockets must be cleaned or replaced. The zero of the charge amplifier input stage can be recalibrated if the problem persists. Send the amplifier to the responsible Kistler sales center/distributor to have this carried out. Cause 3 is readily diagnosed by removing the sensor and sensor cable and connecting a charge calibrator for testing. NOTE 002-895e-08.22...
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Page 26: Appendix
mICA – miniature Industrial Charge Amplifier with IO-Link, Type 5028A... 5. Appendix Technical data Charge amplifier Measurement range Type 5028A52x (FSO) pC max. ±20 … ±500 Measurement range Type 5028A53x (FSO) pC max. ±200 … ±5 000 Measurement range Type 5028A54x (FSO) pC max. - Page 27 Appendix Group delay (incl. low-pass filter) LP= Off (6 250 Hz) <0.09 LP = 5 000 Hz <0.15 LP = 2 000 Hz <0.2 LP = 1 000 Hz <0.25 LP = 500 Hz <0.3 LP = 200 Hz <0.4 LP = 100 Hz <0.5 LP = 50 Hz <1.0 LP = 20 Hz <1.5...
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Page 28: Ec Declaration Of Conformity
(Class A equipment) Kistler Instrumente AG, Winterthur Winterthur, April 2020 D. Müller Head of Engineering 1 / 1 www.kistler.com 200.032.973 - a - YCE - Zertifikat - öffentlich - Freigegeben --- siehe Tabelle --- 30-Mar-2021 12:29 (CET) - Afr@int.kistler.com Page 26 002-895e-08.22...
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