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Summary of Contents for Kärcher PUZZI 64/35E
- Page 1 ® 500 PSI Operating instructions (ENG) MODEL: PUZZI 64/35E 10066740 Read these instructions before using the machine. 86343360-B 06/29/10...
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Page 2: Machine Data Log / Overview
Phone Number: Sales Representative: OVERVIEW This machine is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank. 86343360 PUZZI 64/35E... -
Page 3: Table Of Contents
Pressure Regulator ......17 Troubleshooting ......18 86343360 PUZZI 64/35E... -
Page 4: How To Use This Manual
KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. NOTE: The manual part number is located on the lower left corner of the front cover. 86343360 PUZZI 64/35E... -
Page 5: Safety
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes. Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately. SAVE THESE INSTRUCTIONS 86343360 PUZZI 64/35E... -
Page 6: Hazard Intensity Level
In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use only manufacturer approved replacement parts. 86343360 PUZZI 64/35E... -
Page 7: Safety Labels
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. Label Warning 86244300 PRV # 500955 WARNING! FOR YOUR PROTECTION USE A GROUND FAULT CIRCUIT INTERRUPTER Label Circuit Interrupter 86200570 PRV # 170-41 86343360 PUZZI 64/35E... -
Page 8: Grounding Instructions
Whenever the adaptor is used, it must be held in place by a metal screw. 86343360 PUZZI 64/35E... -
Page 9: Operations
Recovery Capacity 14 Gal Height 43 inches Length 32.5 inches Width 22.5 inches Vacuum Motor Dual 2 Stage Weight- Empty 139 lbs Weight-Full Solution 282 lbs Power cord 2 X 25 feet Heater 1850 watts Length Width Height 86343360 PUZZI 64/35E... -
Page 10: Controls
2. Solution Pump Switch 9. Breaker for Vacuum 2 3. Vacuum 1 Switch 10. Breaker for Vacuum 1 4. Vacuum 2 Switch 11. Solution Accessory Tool Hook-up 5. Heater Switch with On Light (Units w/Heat Only) 6. Pressure Gauge 86343360 PUZZI 64/35E... -
Page 11: Machine Operation
• Aldehydes • Aromatics Hydrocarbons • SP Butyls • Carbon Tetrachloride • Clorox* • Chlorinated Bleaches • Chlorinated Hydrocarbons • Lysol* • Methyl Ethel Ketone (MEK) • Perchorethylene (perc) • Phenolics • Trichlorethylene • D-Limonene *Registered Trademark 86343360 PUZZI 64/35E... -
Page 12: Pre-Run Inspection
To avoid leaks, check to be that a positive connection was made. NOTE: When using a powder cleaner, pre-mix with hot water in a clean container before adding to the solution tank. 7. Turn pump and vacuum switch(es) to the on position. 86343360 PUZZI 64/35E... -
Page 13: Cleaning
When this occurs, empty the vacuum tank by opening the dump valve and dispose of the waste in a proper manner. 5. Once the vacuum tank has been emptied, you may once again proceed with cleaning 86343360 PUZZI 64/35E... -
Page 14: Maintenance
Check all gaskets for wear and leakage Check pump pressure; observe spray pattern and check with gauge if necessary Check and clean solution screen Check cables for fraying Check overall performance of machine Check vac motor carbon brushes 86343360 PUZZI 64/35E... -
Page 15: Vacuum Motor Replacement
Spring inside brush housing will damage motor if brushes are allowed to wear away completely. 8 [9.5mm] Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long. 86343360 PUZZI 64/35E... -
Page 16: Solution Pump Replacement
Only qualified maintenance personnel are to perform the following repairs. Pump Replacement Kits 500 psi Cam & Bearing Kit 86201040 PRV NO. 250-73C Valve & O-Rings Kit (both sides) 86201030 PRV NO. 250-73B Plunger & Seals Kit 86201080 PRV NO. 250-75A 86343360 PUZZI 64/35E... -
Page 17: Pressure Regulator
4. Wipe piston and u-cup clean of any film or scale. 5. Lubricate the piston and u-cup with Superlube. 6. Reassemble regulator. 7. With pump ON, re-adjust pressure regulator for normal operation. Lubricate U-Cup with Superlube Monthly. REBUILD KIT (GREEN 500 PSI) 8.619-924.0 86343360 PUZZI 64/35E... -
Page 18: Troubleshooting
Too much chemical Check label for correct solution concentration Solution hose connection Check for positive connection Faulty pump Repair or replace Solution not flowing properly Faulty floor tool valve / Nozzle Repair or replace Faulty pump switch Repair 86343360 PUZZI 64/35E... -
Page 19: Parts
PARTS 86343360 PUZZI 64/35E... -
Page 20: Control Panel
Control Panel 86343360 PUZZI 64/35E... - Page 21 86313030 GASKET, .125 T X .25 W X 7.2” 86318320 BREAKER, 13A, 250VAC, 32VDC 86323310 GAUGE, 0-600 PSI 86318780 LIGHT ASM, HEATER, 120V 86317850 SWITCH, LIGHTED 2-POS ROCKER 86233480 CLIP, NEON LAMP 86005720 57106 NUT, 8-32 STAR 86343360 PUZZI 64/35E...
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Page 22: Electrical
Electrical 86343360 PUZZI 64/35E... - Page 23 FUSE, 1/4" X 1 1/4", 15A 86319110 FUSE, 1/4" X 1 1/4", 4A 86005810 57245 NUT, 1/4-20 NYLOCK 86323330 WASHER, 1/4 X 1.00 BLK 86198460 20008 CLAMP, 5/8 NYLON UL/CSA 86006590 70088 SCREW, 10-32 X 1/2 PPHMS SS NP 86343360 PUZZI 64/35E...
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Page 24: Frame
Frame 86343360 PUZZI 64/35E... - Page 25 WASHER, 1/4 X 5/8 FLAT SS 86005700 57104 NUT, 10-32 HEX W/STAR 86010730 87088 WASHER, 5/8 X 1-3/16 FLAT SS 86300070 HUBCAP, 9.75" WHEEL 86309790 WHEEL, 12" X 2.25” 86312830 FRAME, 5/8" AXLE, DUAL VAC 86277500 70853 SCR,1/4-20 X 5/8 CARR SS 86343360 PUZZI 64/35E...
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Page 26: Heater
Heater TO CONSOLE SOLUTION FROM PUMP 86343360 PUZZI 64/35E... - Page 27 WASHER, #10 X 9/16 FLAT 86266020 76029L TERM, 14GA. .25 FEMALE 86266130 76044L TERM, 14GA. MALE COUPLER FI 86317510 THERMOSTAT W/VERT SPADE 86317730 INSULATION, HEATER 86326680 HEATER CART. CASE WELDED 86202220 390-01 WASHER #5 SS .135ID X .312 OD 86343360 PUZZI 64/35E...
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Page 28: Labels
Labels 86343360 PUZZI 64/35E... - Page 29 Labels SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86343010 LABEL, RECOVERY, AKW, LH 86342640 LABEL, RECOVERY, AKW, RH 86318280 LABEL, NINJA, WARRIOR, W/ HEAT 86343360 PUZZI 64/35E...
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Page 30: Pump
Pump TO PRESSURE GAUGE TO SOLUTION TANK FROM SOLUTION TANK 86343360 PUZZI 64/35E... - Page 31 PUMP, SERIES 207V 86321290 BPR, 500PSI 86321470 HOSE, 3/8ID WIRE BOUND X 26" 86317590 HOSE, 10” 1/4JIC X 1/8MPT SS 86270850 57026 NUT, 8-32 HEX NYLOCK 86323550 HOSE, 47" HP 1/4-MPT X 1/4-MPT 86321280 BRKT, D/P BPR 86343360 PUZZI 64/35E...
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Page 32: Recovery
Recovery 86343360 PUZZI 64/35E... - Page 33 TANK REC, 17G TRIM, AKW 86313040 SCRN, FLOAT, SHTOFF, 2 86316710 BRKT, CORD, MOUNT 86317230 HOSEBARB,1.5MPT X 1.5 W/FLNG 86276130 70601 SCR, 5/16-18 X 2.75 BSHCS SS 86325540 PIPE ASM, 2", VACUUM 86233120 20019 CLAMP, 2.75" WORM GEAR 86343360 PUZZI 64/35E...
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Page 34: Solution
Solution 86343360 PUZZI 64/35E... - Page 35 LID, SOLUTION, HINGE BRKT 86325020 TANK, SOL, TRIM 86297620 STRAP, HAND TOOL 86317560 SPACER, .50 ODX .28 ID X 1.0L 86318790 WASHER, 1.032ID X 1.5OD X .062THK 86242130 48100 KNOB, 1/4 HEX PRESS-LOC WING 86324030 PLATE, MOUNTING, SOLUTION 86343360 PUZZI 64/35E...
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Page 36: Vacuum, 2-Stage
Vacuum, 2-Stage 86343360 PUZZI 64/35E... - Page 37 SCR, #8 X 3/4" PPHSMS TYPE AB 86318300 HOSE, VAC, 2.0 ID X 18.5"L 86318760 VAC ASM, 2-STAGE, 120V 86135320 140687 SP BRUSHES SET (120V VAC) 86312080 COVER, VAC MOTOR 86312220 BASE, VAC MOTOR, 2-STAGE 86319020 VAC HOUSING, 2-STAGE INCLUDES 12, 13 86343360 PUZZI 64/35E...
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Page 38: Wiring
Wiring 86343360 PUZZI 64/35E... - Page 39 Wiring SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 98407920 HARNESS KIT, HEATED 86343360 PUZZI 64/35E...
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Page 40: Suggested Spare Parts
41236 HUBCAP, 5/8” SHAFT 86007970 73864 STRAINER 3/8” NPT 60 MESH 86201040 250-73C CAM & BEARING KIT 86201080 250-75A PLUNGER & SEALS KIT 86201030 250-73B VALVE & O RINGS KIT 86324290 PRIMING HOSE 86006350 67029 RECTIFIER, BRIDGE 86343360 PUZZI 64/35E... -
Page 41: Serial Numbers
Serial Numbers REF. MODEL: SERIAL # 86343360 PUZZI 64/35E... - Page 42 Notes: 86343360 PUZZI 64/35E...
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