Table of Contents SAFETY PRECAUTIONS Display and Control Screen Interface Battery Cabinet General Safety Integral Cabinet Personal Safety Screen Interface Electrical Safety Fire Suppression System Environmental Safety Temperature Detector Mechanical Safety Light Smoke Detector Equipment Security Emergency Stop/Start Button Energy Storage System Safety Air Conditioner Battery Safety Lighting System...
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ABOUT THIS MANUAL This manual is intended to guide the operation and maintenance personnel of the 983kWh/400kW energy storage system. It mainly describes the safety, operation, and maintenance of transportation and storage, PCS cabinet, battery cabinet, power control cabinet, fire suppression system, air conditioning, and other components.
SAFETY PRECAUTIONS General Safety Before transporting, storing, installing, operating, using, and/or maintaining the device, read this manual and strictly follow the labels on the device and all safety precautions in this manual. In this manual, "Equipment" means products, software, components, spare parts, and/or services related to this manual. "Company" means the equipment's manufacturer (producer), seller, or service provider.
Routine Requirement Do not disable equipment protection and ignore the manual and equipment's warnings, cautions, and precautions. If any fault is found during the equipment operation that may cause personal injury or equipment dam- age, terminate the operation immediately, report the fault to the responsible person, and take effective protective measures.
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Routine Requirement The installation, operation, and maintenance must follow the sequence of steps in the manual. Do not modify, add, or change the equipment or change the installation sequence without authorization. Only with the permission of the power department of the country or region where it is located can it be ...
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Grounding Requirement The backup grounding impedance must meet the local electrical standards. The device should be permanently connected to the protected area. Before operating the device, check the electrical connections of the device to ensure that the device is reliably grounded. Do not operate the device without a ground conductor installed.
Antistatic Requirement NOTICE The static electricity generated by the human body may damage the electrostatic-sensitive compo- nents on the board, such as the large-scale integrated circuit (LSI). Observe the ESD regulations before you touch a device, such as a board, module with exposed circuit ...
Do not install the device in an environment with metal or magnetic conductive dust. Do not install the device in an area prone to breeding fungi, molds, and other microorganisms. Do not install the device in an area disturbed by strong vibrations, noise sources, or electromagnetic ...
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High Altitude Safety All operations carried out more than 2 meters above the ground belong to high-altitude operations, and guardians must be installed for high-altitude operations. Only after relevant training and qualification can you work at altitude. Steel pipe rain is not dry, or other dangerous conditions should stop working at altitude. After the above ...
Hoisting Safety All hoisting personnel must undergo relevant training and be qualified before starting work. Temporary warning signs or fences shall be erected to isolate the hoisting area. The foundation for lifting operations must meet the load-bearing requirements of the crane. ...
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DANGER The battery is a closed system that releases no gas under normal operation. If in extreme abuse situations under such harsh conditions as burning, needling, squeezing, overcharging, or other conditions that may cause the battery to lose thermal control, possibly damage or abnormal chemical reactions occur in the battery.
Battery damage caused by you or a third party, including but not limited to: failure to relocate or install the battery according to the requirements of the company. You attach an additional load to the battery yoursel. The battery has expired its maximum storage period. ...
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To prevent wildfires caused by high temperatures in summer from causing fires in the energy storage system, the installation site of the energy storage system or the energy storage power station should be free of vegetation and flammable plants within 3 meters of the surrounding area. Considering safety, the distance between the energy storage system and residential buildings is ≥12m, ...
INSTRUCTIONS Do not install energy storage systems in salt-damaged or polluted areas because they may be cor- roded. Energy storage systems can be used in the following or better environments: Outdoor environment greater than 2000m from the coast. Using the energy storage system is »...
When constructing the foundation, consider the cable routing problem of the energy storage system and reserve trenches or cable inlet holes. The reserved holes in the foundation and cable inlet holes at the bottom of the device should be sealed. ...
INSTALLATION EQUIPMENT Preparation Before Installation Wear appropriate personal protective equipment during any assembly operation on site. The following per- sonal protective equipment is considered a minimum requirement: In a dry environment, S3-class anti-hole soles and steel-toe safety shoes. On rainy or wet ground, wear S5 safety boots with anti-hole soles and steel-toe caps. ...
Inventory of Materials and Equipment After disassembling, please check the list and contact us as soon as possible if there is a lack of material. Material Quantity Position Exhaust outlet hood Exhaust air intake hood Pressure relief opening Battery cabin outlet hood 1 Battery cabin outlet hood 2 1MWh400kW Innagator | User Manual...
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Material Quantity Position Flash drive Circuit breaker operating lever Fire emergency start button reset key Remote control for fire gas probe Fire control key (fire control and reset key universal) 1MWh400kW Innagator | User Manual...
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Material Quantity Position Container door lock and key Container maintenance key Air conditioning cabinet door lock and key PCS air inlet shutter door lock and key AC control cabinet door key 1MWh400kW Innagator | User Manual...
Material Quantity Position PCS cabinet door key Battery power line Communication cable (short) Communication cable (length) Pre-Installation Inspection Check the Outer Packing Before unpacking the outer package of the device, check the outer package for visible damage, such as holes, cracks, or other signs of possible internal damage, and check the device model. If there is any abnor- mal packaging or equipment model discrepancy, do not open it and contact your dealer as soon as possible.
The parts shall not be bumped, scratched or rusted during assembly. The relative positions of each component after assembly should be accurate. Fasteners specified in the tightening torque requirements must be tightened using a torque wrench and tightened according to the specified tightening torque.
Personnel Qualification Requirements Installation must and can only be performed by professional technicians who meet the following require- ments: Technical support engineers. Hardware installation engineers. Commissioning engineer. Maintenance engineers. Field Installation Guide The items to be assembled are as follows: 1.
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Procedure Use a 300mm copper cable section to pass through the PG head. The terminal are DT-240 or DT-300. The strip length of the power cable is 66mm, and the PGND cable is 60mm. Into the terminal, PG inner diameter maximum 40mm.
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2. Connecting to the power grid copper bar L1, L2, L3, N: 300mm²*2 is recommended for copper cable section, DT300 is recommended for DT terminal type (size as shown in the following figure), 66mm strip length is recommended, and M14 bolts and nuts will be equipped.
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5. Fire control panel Unscrew the screws, and open the panel. There is a button switch, the system needs to be closed before power on, the system needs to be disconnected. Check whether the screen is on. If it is on, the power is 6.
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7. Battery cabinet power cable installation a) Eleven power lines connect 12 battery packs in series. b) A power cable is connected to the top battery pack and the high-voltage box. c) A power cable connects the high-voltage box to the bottom battery pack. d) Two power lines on the top of the battery rack, just insert the corresponding holes.
PRODUCT INTRODUCTION Main Component Name Quantity PCS Cabinet Battery Cabinet Distribution Cabinet Fire suppression System Air Conditioner Top View Profile Map 1MWh400kW Innagator | User Manual...
System Topology Function Introduction The energy storage battery system consists of an energy storage converter system and an energy storage battery system. The system is mainly used in industrial and commercial scenarios. The energy storage con- verter system integrates PCS and system distribution. The energy storage battery system integrates battery, LCS, and FSS.
Product Parameter List Model SUNSYNK400K-2H System Specification Grid AC Input/Output Power 700/400 kW Load AC Output Power AC Output Frequency and Voltage 50/60Hz; 400Vac Off-Grid Back up Power 400 kW Off-Grid Switching Duration 20ms Grid Type 3W+N+PE <3% Power Factor -1-+1 System Communication Black Start...
Precautions for Use WARNING Do not allow the LOAD power to exceed 400kW; otherwise, shutdown or protection events may occur If a capacitive or inductive load exceeding 50kW is connected, the system may experience down- time or protection events Do not use a cable smaller than the diameter recommended in the Installation Procedure.
Operation and Display Panel The operation and display panel, as shown below, is located below the inverter. It includes four indicators, four function keys, and an LCD display that displays operating status and input/output power information. LED Indicators LED Indicator Meaning Green LED solid light PV connection normal...
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Basic Setup 1. Set Time (Clock) To set time, click on the BASIC icon and then on ‘Time’ What this page displays: Time. Date. AM/PM. What you can do from this page: Adjust / set time. Adjust / set date.
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Locked Inverter: This function is used to lock the inverter completely so no access can be gained. It will ask for a 5-digit code that only the Sunsynk Technical staff can assist with. Test mode (only for engineers): For engineers to conduct tests.
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Battery Setup Page To configure battery settings, click on the BATTERY icon and then on ‘Batt type’. What this page displays: Lithium: This is BMS protocol. Please reference the document (Approved Battery). AGM V: Use battery voltage for all settings (V). ...
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Gen Signal: Normally open (NO) relay that closes when the Gen Start signal state is active. Gen Force: When the generator is connected, it is forced to start without meeting other conditions. Force OFF: This is to force the generator to switch off. ...
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What you can do from this page: Adjust battery shut down (voltage or %) Adjust low battery warning (voltage or %) Adjust restart (voltage or %) Setting Up a Lithium Battery To set up a lithium-ion battery, click on the BATTERY icon and visit the ‘Batt Type’ column. What this page displays: This information will only display if the ‘Lithium’...
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Program Charge & Discharge Times To set ‘Charge’ and ‘Discharge’ times, click on the ‘System Mode’ icon after clicking on the gear icon. What this page displays: Zero Export: A setting to prevent the inverter exporting power to the grid. ...
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Concerning the detailed next figures: 1. Tick this box to not export power back to the grid (the CT coil will detect power flowing back to the grid and will reduce the power of the inverter only to supply the local load). 2.
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Grid Supply Page In the Settings menu, click on the GRID icon. What this page displays: Grid Mode: General Standard, UL1741 & IEEE1547, CPUC RULE21, SRD-UL-1741, CEI 0-21, AustraliaA, Australia B, Australia C, EN50549_CZ-PPDS(>16A), NewZealand, VDE4105, OVE_Directive R25. Please follow the local grid code and then choose the corresponding grid standard.
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What this page displays: HV1: Level 1 overvoltage protection point; HF2: Level 2 over frequency protection point; HV2: Level 2 overvoltage protection point; HF3: Level 3 over frequency protection point. HV3: Level 3 overvoltage protection point. LF1: Level 1 under frequency protection point;...
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What this page displays: V(W): It adjusts the inverter active power according to the set grid voltage. V(Q): It adjusts the inverter reactive power according to the set grid voltage. This function adjusts invert- er output (active and reactive) power when grid voltage changes. Lock-in/Pn 5%: When the inverter active power is less than 5% rated power, the VQ mode will not take ...
Paralleling Inverters Advanced Settings To configure multi-inverter settings, click on the ADVANCE icon. What this page displays: If the inverter operates as a master or a slave. Modbus Device ID: ‘Modbus SN’ that must be unique for each inverter connected to the bus/wire. ...
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Setup Operation Press and hold to enter the setting screen. The default password is 1000. If you enter an incorrect password, "PASS Err" is displayed. Press to exit the setting screen. 1. Key setting description: a. After the password is confirmed, enter the Setting menu. You can find the page for setting parame- ters through b.
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3. Set the Modbus communication address Press to find the communication address setting inter- face Press and hold to enter the stro- boscopic screen. Press to set the ad- dress 001 to 247. Press and hold to confirm the Settings. Press to exit.
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Press and hold to enter the stro- boscopic screen. Set the communication baud rate by pressing Press and hold to confirm the Settings. Press to exit. 5. Check bit Settings The user can set the communication check bit by pressing the panel button: EVEN/ODD/NONE. Press to find the communication check bit setting inter-...
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Set the communication check bit by pressing Press and hold to confirm the Settings. Press to exit. 6. Stop bit Settings The user can set the stop bit: 1 or 2 by pressing the button on the panel. Press to find the stop setting screen.
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7. Current transformer parameter Settings The user can set the secondary current (1A or 5A) according to the actual needs, and then set the transform- er ratio. Find the current transformer setting interface by pressing Press and hold to enter the secondary current stroboscopic screen.
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8. Pulse setting The user can set the pulse 1 output type: active power kWh and reactive power kVArh. Press to find the pulse setting interface. Press and hold to enter the stroboscopic screen. Select Settings by pressing : kWh or kVArh.
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10. Power grid system type setting Users can set the network system type according to actual requirements. Press to find the grid system setting interface. The current screen displays three phas- es and three wires. Press and hold to enter the stroboscopic screen.
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12. Change the password Settings Press to find the page for changing the password. Press to enter the stroboscopic screen. Enter a new password by pressing Press and hold to confirm the Settings Press to exit Settings and return to the Settings menu. 13.
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Press to enter phase A. The de- fault Frd is forward FRD. Select A/B or C phase by pressing Press and hold to confirm the Settings. Press to exit Settings and return to the Settings menu. When the A-phase current transformer is reversed, the current can be reversed through the setting on the meter.
PCS Cloud Platform Login and How to Access the Internet Enter a valid phone number or e-mail Enter https://sunsynk.net in your browser to access the web version of the management address to receive the verification code. After completing the registration information, tool.
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Enter the Serial Number (SN) and KEY on the Data Logger label, then click the ‘Next’. Enter the total capacity in ‘Capacity’ select the correct type in ‘Plant Type’, the information displayed on the page will be different if choose different types of plants. To ensure the accuracy of the plant statistics, please fill in the information on the page correctly.
Select your currency, your total investment, and your preferred Valuation Method. Note: The Live Price option is only currently available for UK customers. Enter the name of the user who is going to manage the system, their phone number and e-mail. Distribution Cabinet Integral Cabinet 1MWh400kW Innagator | User Manual...
Operation and display panel: The operation and display panel are shown in the picture below, which includes six indicators, an emergency stop button, an electric meter display screen, and a display control screen. STOP: emergency stop button. If an emergency fault occurs, press this button. ...
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Environmental Information What this page displays: Air conditioner status. Meter status. Temperature and humidity information. What you can do from this page: Power Off: turns off the air conditioner Heating: Set the air conditioner to heat ...
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Air conditioning information: Air conditioning Cooling, heating, and temperature information. Energy Storage System What this page displays: Battery 1 Information. Battery 2 Information. Hybrid converter information. Power Grid Information. Load information. What you can do from this page: Click the switch button to turn the converter on or off.
On the network and Internet, select Network and Sharing Center. d. In the Network and Sharing Center, select Change Adapter Settings. e. In the Adapter Settings, locate the network adapter that is currently in use, right-click, and select "Properties". In the adapter properties, find "Internet Protocol Version 4 (TCP/IPv4)" and select it, then click the "Properties"...
Screen Interface Home Screen The default interface will appear after powering on. If the screen is not touched for more than 13 minutes, it will darken and the default interface replaces the other interface. Click this screen to enter the user interface. Basic Parameters No Wi-Fi icon on the screen indicates no Wi-Fi signal.
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System Maintenance Click the icon on screen to enter the maintenance system password confirmation interface. Enter the password 123 and press the Confirm key to enter the main interface of system maintenance. The operation shall be performed by a professional. Main Screen This screen shows the main information of the system, like the Voltage (V), SOC (%), Current (A), Total Energy (MWh), the BMU number, and the protocol ID.
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System information This screen shows the information about the High Voltage Series Battery system. Information like product se- ries, number of the BMS, the system status, parallel status, power status, battery life status, and sub status. Volt/Temp information This screen shows the information about the system voltage and temperature. Relay status This screen shows statuses related to the relay.
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Version information This page contains all the information about BMS, BMU, and Screen software and hardware versions. Fault Pages In "Home Screen" page, click on each Fault Indication to enter in the Fault Page related. Fault warning: OV red Overvoltage is displayed. Click OV to view fault details UV turns red Indicates undervoltage.
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Under Voltage (UV) This screen shows the faults related to the under voltage of the system. Over Voltage (OV) This screen shows the faults related to the over voltage of the system.. Under Temperature (UT) This screen shows the faults related to the under temperature of the system. 1MWh400kW Innagator | User Manual...
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Over Temperature (OT) This screen shows the faults related to the over temperature of the system. Over Current (OC) This screen shows the faults related to the over current of the system. Different Voltage (DV) This screen shows the faults related to the different voltage of the system. 1MWh400kW Innagator | User Manual...
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Different Temperature (DT) This screen shows the faults related to the different temperature of the system. Other Faults (OF) This screen shows the other faults of the system. 1MWh400kW Innagator | User Manual...
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Descriptions of Different Types of Faults and Protection Screen protection HVESS-Monitor protec- HVESS-Monitor alarm Abbreviation event description tion event description event description BMS southward connec- BMU connector overtem- BMU connector over- tor overtemperature perature protection temperature alarm BMS northward connec- BMS connector overtem- BMS connector overtem- tor overtemperature...
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Screen protection HVESS-Monitor protec- HVESS-Monitor alarm Abbreviation event description tion event description event description Abnormal numbers of Abnormal numbers of BMU lost BMU lost RTC clock fault RTC clock fault Current module fault Current module fault SCHG total voltage acqui- SCHG total voltage acqui- sition fault sition fault...
Fire Suppression System The energy storage fire protection system mainly comprises a detection part and a fire extinguishing part, which can realize the automatic detection, alarm, and fire protection functions of the protected area or bat- tery box. The detection part mainly includes the detector, the fire control host, the emergency start and stop button, the sound and light alarm, and the gas discharge indicator.
Emergency Stop/Start Button In case of emergency (fire, short circuit, etc.), please stop the container in an emergency and press the con- tainer emergency stop button to control the container. (1) Emergency stop: Press the emergency stop button outside the container. Then, disconnect the controlled part of the main circuit.
POWER ON THE SYSTEM Check Before Power-On Routine Inspection Serial Number Check Item Acceptance Criteria The equipment is in good condition without damage, rust or paint loss. If the paint is off, repair the paint. Equipment appearance The device label is clearly visible. Replace the dam- ...
Inside Inspection Serial Number Check Item Acceptance Criteria Installed as designed. Circuit Breaker All cabinet doors can be opened normally. Cabinet surface without cracks, dents, scratches. If the Copper Bar paint is off, repair the paint. Cable Solid ground. The number and positions of external accessories to be Battery Pack installed meet design requirements.
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1. Power on the Grid, observe the grid light status, no power grid, stop discharge, power off the grid. 2. Continue discharging, off-grid operation, close QF0, observe the state of the POWER light, disconnect QF0 when it is not on, and correct the wiring position. 3.
8. Normally, press the power button on the 1~16 clusters of high-pressure boxes successively and observe the power light status of the 1~16 clusters of high-pressure boxes. 9. If it is not all bright, press the power button on the HVDC box of 1 to 16 clusters successively, disconnect QFB4 to QFB7 successively, correct the wiring position, close QFB4 to QFB7 successively, and then press the power button on the HVDC box of 1 to 16 clusters successively.
Battery Cabinet Maintenance Interval Content 1. Check the battery system voltage. 2. Check whether the system voltage is abnormal. For example, the battery voltage is too high or too low. 3. Check the SOC of the battery system and check whether the SOC of the battery string is abnormal.
PCS Cabinet Maintenance Interval Content 1. Check the temperature, humidity and other parameters of the working environment, and whether there is dust on the electrical components. Quarterly 2. Check whether the ground cable is corroded and remove the corrosion. Maintenance 3.
1. Check all switches on the system, including electrical manual start switch, manual/auto- matic switch, emergency stop switch, backup power switch Annual 2. Maintenance of on-site instrumentation, timely handling of problems, and careful opera- Maintenance tion and fault diagnosis records. 3.
1. Check all the nozzles to make sure that they are in the original position with the same size and opening aperture as the original design. Inspect the nozzle for corrosion and dam- age, and verify that the nozzle is not blocked inside or outside. 2.
Auxiliary System Maintenance Pre-Maintenance Inspection Check Appearance 1. Check the surface of the container for rust or wear. 2. Check whether the container is deformed. 3. Check whether the doors on both sides of the container and PCS maintenance doors are open or closed normally.
Exterior Paint If the surface of the box is worn or the paint is chipped, repaint it. 1. Use sandpaper to clean the removed paint. 2. Select the container color number of spray paint. 3. Horizontally move the paint peeling place, paint with spray paint, spray surface should be smooth. Replace the Luminaire The input voltage of the light source in the container is normal.
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Cable Connection Port Inspection requirements: 1. Wrap + cylindrical rubber strips with wound sealing tape. 1MWh400kW Innagator | User Manual...
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Secure the Device Inspection requirements: 1. Check whether all the installation components are properly secured with black lines. Battery/Distribution Hatch Door 1. All cabin doors are closed and unlocked (customs lock will follow). 1MWh400kW Innagator | User Manual...
Electrical Inspection 1. Power cables. Remove and disconnect the battery power cable. The power lines connected to other nuts are marked black. 2. Connect signal cables or auxiliary cables. Pull back all DI/DO and communication signal cables. Pull back all the 220V, 24V, and 12V auxiliary power cables.
4. UPS backup battery. The cabinet is powered off. The lead-acid battery is disconnected from the DC switch QFB9 of the UPS cabinet. Air Conditioning Inspection 1. Air conditioner condensate is evacuated. 2. Close the air conditioner to restore the initial state. 3.
Fire Inspection 1. Spare lead-acid batteries. The lead-acid battery is secured using 3M strong adhesive. 2. Smoke/temperature detector. Fasten the knobs on the sensor and base. Use tape to secure the base and sensor. 3. Fire extinguishing controller/exhaust controller. The fire extinguishing controller is in the Automatic state.
Environmental Monitoring Environmental requirement: There is no water or condensation inside the container. The case is free of foreign bodies such as dust, iron filings, screws, and tools. When shipping, 10PCS desiccant, each 1000g. Label Paste Hazard certification. UN3536 Labels.
Exhaust fans of the electrical cabin: 2 anti-pinch or safety signs inside, 2 high-temperature anti-scalding fans outside. Battery compartment: 1 anti-shock, 1 high voltage Transportation/Security 30% SOC is reserved for battery packs before delivery. Container Handling Requirement 1. When loading and unloading the goods, the crane of the corresponding tonnage must be used. Nylon rope (belt) or wire rope can be used when hoisting.
Transport Regulatory Requirements Transport service providers must be qualified for the transport of dangerous goods. Comply with the international rules for the transport of dangerous goods and meet the regulatory re- quirements of the transport regulatory authorities of the country of origin, route, and destination. The transportation should be by sea or road with good road conditions, not by rail or air.
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Shipping: 1. The external gaps of containers must be sealed with sealing plates and bags before shipment to ensure that internal devices are not affected during transportation 2. For protective shell. Avoid bumps during transportation, prevent paint film scratches, and equipped with a rainproof canvas cover.
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HK Address: Room 702-704, 7/F Texwood Plaza, 6 How Ming Street, Kwun Tong, Kowloon, Hong Kong. UK Address: Sunsynk, 17 Turnstone Business Park, Mulberry Avenue, Widnes, Cheshire, WA8 0WN. SA Address: Globaltech Sunsynk South Africa (Pty) Ltd, Unit 2 Highview Boulevard, Ferndale 2194.
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