Related Manuals for PANDROL CD100
Summary of Contents for PANDROL CD100
- Page 1 CD100 / CD100 B USER AND MAINTENANCE MANUAL ENG_OMM_CD100_P07 2022-10-19 Partners in excellence...
- Page 2 USER AND MAINTENANCE MANUAL I ENG_OMM_CD100_P07 I 2022-10-19 2/36 @Pandrol 2022...
- Page 3 The pictures in the manual are for illustration only, the appearance of the machine may vary This manual aims to help you get to know your new CD100, to use it in the best way and to maintain it properly for a long lifetime. It also presents important safety regulations and warnings.
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Page 4: Table Of Contents
1.1. General 1.2. Safety Regulations 1.3. Warning Labels 1.4. Qualified Personnel General Description Technical Information CD100/CD100B 3.1. Technical Information CD100 3.2. Technical Data - Engine Power Unit 5014188 3.3. Technical Information CD100B 3.4. Technical Data - Battery Power Unit 6000617 Tools 4.1. - Page 5 Operation CD100 8.1. Clipping – Connect Rail To Sleeper 8.2. De-Clipping - Disconnect Rail From Sleeper 8.3. After Operation Operation CD100B 8.4. Mounting Drive Unit/Battery 9.1. Clipping And Declipping - Connect Rail To Sleeper 9.2. De-Clipping - Disconnect Rail From Sleeper 9.3.
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Page 6: Safety Information
• Do not perform any maintenance on this unit until you have read and understood the instructions in this manual. • The power unit is only permitted to be used as a power source for Pandrol manufactured original tools. 1.2. Safety Regulations •... -
Page 7: Warning Labels
The warning labels present on the machine are presented below. If any of these warning labels become damaged or lost, they are to be replaced with new original warning labels that are available from Pandrol AB. Wear safety googles Wear safety helmet Read manual before use (art. -
Page 8: Qualified Personnel
1.4. Qualified Personnel The CD100 with its working tools is only to be used by qualified personnel, thoroughly familiar with and trained in general railway workmanship and operated according to the conditions and standard regulations applying to the track they are working on. -
Page 9: General Description
Battery powered. Fig 1. Identification plate • CD100 consists of a motor unit, a handlebar, a fastening tool and a declipping tool according to (2), (4), (5) and (6) in the table below. • CD100 B consists of a drive unit, a handlebar, a fastening tool and a declipping tool according to (1), (3), (5) och (6) in the table below. -
Page 10: Technical Information Cd100/Cd100B
The engine of the Power Unit is based on Honda original parts and the working tools are based on well-known Pandrol technology. The Power Unit is supported by a steel wheel to the rail, which relieves the operator from the weight and thus prevents the operator from wearing injuries. The components of the Power Unit are presented in Fig 8. -
Page 11: Technical Data - Engine Power Unit 5014188
1,1 L (1,16 Quarts) Hydraulic oil quality ISO VG 46 or similar Hydraulic connectors Quick coupling (adaptable) Above specifications may be changed without notice according to Pandrol AB´s requirements. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100_P07 I 2022-10-19 11/36 @Pandrol 2022... -
Page 12: Technical Information Cd100B
Fig 43 and the components of the Handle Bar Unit are presented in Fig 10. Dercription Battery Hydraulic connections Wheel adjustment screw Hydraulic tank Direction control Handlebar Handle rod Throttle and locking controls Fig 10. Fig 11. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100_P07 I 2022-10-19 12/36 @Pandrol 2022... -
Page 13: Technical Data - Battery Power Unit 6000617
1,1 L (1,16 Quarts) Hydraulic oil quality ISO VG 46 or similar Hydraulic connectors Quick coupling (adjustable) Above specifications may be changed without notice according to Pandrol AB´s requirements. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100_P07 I 2022-10-19 13/36 @Pandrol 2022... -
Page 14: Tools
The Clipping Tool is an attachment to the Power Unit, ergonomically friendly designed and easy to lift manually. It is based on well-known Pandrol technology and has a quick connect interface which enables fast and easy connection to the Power Unit. -
Page 15: Clipping Tool 1100058 - Fe/Fcx 5012730
The De-clipping Tool is an attachment to the Power Unit, ergonomically friendly designed and easy to lift manually. It is based on well-known Pandrol technology and has a quick connect interface which enables fast and easy connection to the Power Unit. The components of the De-clipping Tool are presented in Fig 13. -
Page 16: Transport And Packaging
5. Transport And Packaging CD100 and CD100B are delivered in a suitable, environmentally friendly wooden boxes. When the machine is not being used or transported, the components shall be stored in their suitable boxes. The boxes are designed as a system easy and safe to transport, store and carry. Follow the instructions in the reversed order when storing the components. - Page 17 Fig 18. Fig 19. Fig 20. Figur 19. Fig 21. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100_P07 I 2022-10-19 17/36 @Pandrol 2022...
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Page 18: Unpacking The Clipping Tool
5.2. Unpacking The Clipping Tool Fig 22. Clipping Tool in its suitable box Fig 23. Easy to lift up and to store when not being used. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100_P07 I 2022-10-19 18/36 @Pandrol 2022... -
Page 19: Transportation And Storage Of Cd100B
Remove the battery pack from the tool before storing. Store and charge your batteries in a cool area. Temperatures above or below normal room temperature will shorten battery pack life. Fig 25. Fig 24. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100_P07 I 2022-10-19 19/36 @Pandrol 2022... -
Page 20: Setup/Installation
WARNING! Fill up the Power Unit with engine oil, hydraulic oil and fuel, according to the manual, before starting the engine. 6.1.1 Engine oil and fuel (CD100) Read the Honda manual for further information, enclosed with the Power Unit. 6.1.2 Hydraulic oil (CD100/CD100B) Fill with new hydraulic oil, quality ISO VG 46 or similar, approximately. -
Page 21: Clipping Tool
• Fasten steering bar to the Clipping Tool using the locking mechanism. • Fasten the Power Unit to the Clipping Tool. Connect the hydraulic hoses, making sure they are clean before connecting. Fig 27. Fig 28. Fig 29. Fig 30. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100_P07 I 2022-10-19 21/36 @Pandrol 2022... -
Page 22: Clipping Tool
• Fasten the Handle Bar Unit to the De-clipping Tool. • Fasten the Power Unit to the De-clipping Tool. Connect the hydraulic hoses, making sure they are clean before connecting Fig 31. Fig 32. Fig 33. Fig 34. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100_P07 I 2022-10-19 22/36 @Pandrol 2022... -
Page 23: Adjustments
7. Adjustments 7.1. Adjustments for different rail heights CD100 can be adjusted to clip and de-clip rail of different heights. Below are instructions for making the necessary adjustments to the machine. • Setup the machine, placing it on the rail (according to the SETUP/INSTALLATION section). -
Page 24: Adjustments For Different Types Of Rail Using Shims
WARNING! All adjustments work, overhaul and service must take place with engine switched off, cooled down and with working tools disengaged. Above specifications may be changed without notice according to Pandrol AB´s requirements. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100_P07 I 2022-10-19... -
Page 25: Change Of Arms On The De-Clipping Tool
Fig 39. Fig 40. Ì WARNING! Risk for clamping. All adjustments work, overhaul and service must take place with the engine switched off, cooled and with working tools disengaged. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100_P07 I 2022-10-19 25/36 @Pandrol 2022... -
Page 26: Operation Cd100
Lift the machine slightly and repeat according to 2-4. Accelerator Change of direction control Fig 41. Fig 42. Above specifications may be changed without notice according to Pandrol AB´s requirements. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100_P07 I 2022-10-19 26/36 @Pandrol 2022... -
Page 27: Clipping - Disconnect Rail From Sleeper
Disengage the working tool from the Power Unit. Place the components back in their suitable boxes. Ì WARNING! Engine must be switched off and cooled before disengaging the working tool. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100_P07 I 2022-10-19 27/36 @Pandrol 2022... -
Page 28: Operation Cd100B
For instructions on the battery or battery charger, see the respective manuals for the battery and battery charger included with the product. If you have lost the manuals, please contact Pandrol AB. Read the complete manuals refered to above prior to use. -
Page 29: Clipping And Declipping - Connect Rail To Sleeper
Simultaniously press hold the activation button (3) and the run button (2) to return the arms to their original position. Repeat steps 3-5 for the next clip. Fig 49. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100_P07 I 2022-10-19 Fig 46. Left handle Fig 47. Drive unit Fig 48. Right handle 29/36 @Pandrol 2022... -
Page 30: Clipping - Disconnect Rail From Sleeper
Disengage the working tool from the Power Unit. Place the components back in their suitable boxes. Ì WARNING! The power unit must be switched off before disengaging the working tool. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100_P07 I 2022-10-19 30/36 @Pandrol 2022... -
Page 31: Maintenance
WARNING! All maintenance and service are to be carried out by qualified per- sonnel only. CD100 is designed for the absolute minimum of maintenance. All its components have been chosen for a long working-life and high quality. The machine requires: •... -
Page 32: Clipping And De-Clipping Tools
*) CRC 5-56 or similar **) SKF LGEP2 or similar 10.3. Lubrication points 10.3.1 Clipping tool (Also on the other side) *) CRC 5-56 or similar **) SKF LGEP2 or similar Fig 52. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100_P07 I 2022-10-19 32/36 @Pandrol 2022... - Page 33 10.3.2 De-clipping tool Fig 53. Fig 54. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100_P07 I 2022-10-19 33/36 @Pandrol 2022...
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Page 34: Mounting Torque For Screws And Nuts
Its main function is to clamp together the assembled parts and produce friction force between the assembled parts. At Pandrol AB we mainly use steel screws and nuts. The table below shows the nominal tightening torque in Nm for the screws and nuts that are used... -
Page 35: Warranty And Service
A declaration of conformity is attached (CE certification).The declaration is a proof that the tool is CE approved. 12.6. Recycling and Environment Sustainable environment is a great part of Pandrol. All components of the Power unit can either • Recycled • Taken care of •... - Page 36 Find out more at pandrol.com Pandrol AB Hyggesvagen 4 824 34 Hudiksvall Sweden +46 650 16505 info.rosenqvistrail@pandrol.com ©Pandrol Partners in excellence...
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