Spudnik ELIMINATOR 990 Owner/Operator & Parts Manual
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Spudnik ELIMINATOR 990 Owner/Operator & Parts Manual

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OWNER / OPERATOR & PARTS MANUAL
990 ELIMINATOR
CUSTOM ELIMINATOR
SERIAL #990-55-224
Revision: 6/12/2019

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Summary of Contents for Spudnik ELIMINATOR 990

  • Page 1 OWNER / OPERATOR & PARTS MANUAL 990 ELIMINATOR CUSTOM ELIMINATOR SERIAL #990-55-224 Revision: 6/12/2019...
  • Page 3 Service Centers Phone: (208) 785-0480 E-Mail: spudnik@spudnik.com Web Site: www.spudnik.com BLACKFOOT, ID (Corporate Headquarters) 584 West 100 North P.O. Box 1045...

  • Page 4: Table Of Contents

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Table Of Contents Introduction ..............................iv Foreword ..............................v Warranty ..............................vi General ...............................vii Product Characteristics ..........................viii 1. Safety Exemption from Liability .......................1 Warning Symbols and other Instruction Notices ................1 General Guidelines ........................1 Identification of Important Instruction ...................2 Accident Prevention Guidelines ....................2...
  • Page 5 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Table Of Contents 6. Parts Manual (CONTINUED) 133199 - BRUSH,M-SEP,96",990-2010 ....................29 822183 - SHFT,M-SEP,SPIRAL SEG,96",LH,HYD.DRV..............30 822184 - SHFT,M-SEP,SPIRAL SEG,96",RH,HYD.DRV..............31 FB5230 - 990 96"M-SEP DSCHRG TRANS CONV HYD,P9580 ............

  • Page 6: Introduction

    We strive to put the best quality and workmanship into each of our machines, and hope as you use your SPUDNIK 990 ELIMINATOR, that you will find this to be true. This manual has been prepared to aid you in the safe operation and service of your machine.

  • Page 7: Foreword

    ANUAL Foreword This manual is intended to familiarize the user with the SPUDNIK 990 ELIMINATOR and its designated use. This manual contains important information on how to operate the machine safely, properly, and efficiently. Observing the instructions in this manual help to avoid dangers, reduce repair costs and down-times, and to increase the reliability and service life of the machine.

  • Page 8: Warranty

    (e) Make the product and/or failed parts available to the dealer or service center within 90 days following submittal of claim, transportation/shipping charges prepaid. The selling dealer has no authority to make any representation or promise on behalf of Spudnik, or to modify the terms or limitations of this warranty in any way.

  • Page 9: General

    Unauthorized modification and the use of spare parts, accessories, and ancillary equipment not supplied and/or not approved by SPUDNIK, as manufacturer, can have detrimental effects on the construction of the machine or on the functions and hence impair the machine’s active and/or passive driving and operations safety (accident prevention).

  • Page 10: Product Characteristics

    SPUDNIK representative. Original spare parts and accessories approved by SPUDNIK are a contribution to safety and overall performance of the machine. The use of other parts may invalidate the liability of SPUDNIK for any consequences arising from such use. Please refer to the ‘Limited Warranty Policy for New Spudnik Machinery’...

  • Page 11: Safety

    IMPORTANT: Indicates instruction that must be followed to ensure proper operation or installation of SPUDNIK accepts no liability for any damage caused as a equipment result of operators not complying with the designated use of the machine. This also applies to damage of agricultural...

  • Page 12: Identification Of Important Instruction

    (accident prevention). 15. Inspect all mechanisms before starting the machine and  SPUDNIK shall not be liable for any damage caused by replace all worn or damaged parts. the use of parts, accessories, and ancillary equipment not 16. Replace all worn or missing bolts with SAE Grade 5 or supplied and/or approved by SPUDNIK.

  • Page 13: Transporting Safety Practices

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-1 Safety 1.6 Transporting Safety Practices 1.7 Operating Safety Practices Only transport the machine when all safety devices are Empty machinery of product before moving. This will attached and in the correct (protective) position. lessen the chance of damaging the equipment and make it easier to move.

  • Page 14: Electrical System And Electronics

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-1 Safety 1.8 Electrical System and Electronics 1.9 Hydraulic Systems Use only original fuses with the specified current rating. The hydraulic system is under high pressure. Switch off the machine immediately if a fault occurs in the Make sure that the hydraulic system is depressurized electrical power supply.

  • Page 15: Maintenance And Inspection Guidelines

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-1 Safety 1.10 Maintenance and Inspection Guidelines To prevent accidents, all relevant rules and regulations The securing of loads and the instruction of crane concerning safe and competent working must be operators should only be entrusted to experienced persons.

  • Page 16: Acknowledgement Signature

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-1 Safety 1.11 Acknowledgement Signature Anyone who will operate and/or maintain the equipment must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual. Do not operate or allow anyone else to operate this equipment until such information has been reviewed.

  • Page 17: Machine Overview

    If stickers and labels become illegible or destroyed, replace them as soon as possible by contacting your local Spudnik dealer. To install labels; Clean and dry the surface area that label will be installed.

  • Page 18: Operation

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-3 Operation 3.1 Operation Instruction Center any machine that feeds the eliminator squarely to the elevator. Adjust the elevator to the required height to eliminate drop. Any equipment that receives product from the eliminator needs to be adjusted up close to the discharge chute.

  • Page 19: Multisep Operating Instructions

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  • Page 23: Grease And Lubrication Points

    Guidelines’ for repair instruction of belted chains.  Level should be to parting line of gearbox. 4.8 Wheels and Tires  Use 80W90 gear oil (Spudnik p/n: 991214)  Check lug nuts daily  Oil should be changed when it becomes dirty and/or contaminated.

  • Page 24: Cleaning And Storage

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-5 Cleaning and Storage 5.1 Cleaning after every operation 5.3 Storage of the machine In order to keep wear down to a minimum, follow the  Perform the actions described above. instructions given below: ...

  • Page 25: Fb5229 - 990 84"X21'6" Chn Elev 36Mm N.s

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  • Page 26: Fb4640 - 990 84" Elev Drv Tipout E.v.s. 7.5Hp Chn

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  • Page 27: Fb4650 - 990,84"Xchn Elev. Hyd. Shaker Option

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  • Page 28: 132412 - Rocker Shaker Arm Assy

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL 132412 - ROCKER,SHAKER ARM ASSY 6140/HARV Item # Part # Description 502742 NUT,HEX,1-3/8"-6UNC GRADE 8 PLAIN 231262 BRNG,SLEEVE,2" ODx1.75"x1.75LG 231251 BRNG,HANGER 2-15/16"BORE 022076 WASHER,ROCKR SHAKR 6140/HARV-2005 022075 SPACER,ROCKR SHAKR 6140/6400-2004 181876 STEEL BUSHING ROCKR SHAKER 181986 ROCKER,SHAKER ECCENTRIC...
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  • Page 30: Fb4643 - 990 96" Trans Tbl Elev / M-Sep Seg. Rls

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  • Page 31: 822179 - Shft,M-Sep,Spiral Seg,96",Rh,1-1/4"Pb

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  • Page 32: 822178 - Shft,M-Sep,Spiral Seg,96",Lh,1-1/4"Pb

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  • Page 33: Fb5234 - 990 M-Sep 96"6 Roll Sect.all Hyd.2019

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  • Page 34: 134483 - Assy,M-Sep,96"6 Roll,All Hyd.drv,2019

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  • Page 38: 134492 - Assy,Cldrlr,Stl,M-Sep,96",Indv.drv,P9580

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  • Page 39: Parts Manual (Continued)

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  • Page 40: 822183 - Shft,M-Sep,Spiral Seg,96",Lh,Hyd.drv

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  • Page 41: 822184 - Shft,M-Sep,Spiral Seg,96",Rh,Hyd.drv

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  • Page 42: Fb5230 - 990 96"M-Sep Dschrg Trans Conv Hyd,P9580

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  • Page 44: Fb5235 - 990,94.25"Spiral Rolls Scssr Box,P9580

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  • Page 46: 134311 - Side Wall W/ Uhmw, Sprl Rolls Lh

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  • Page 47: 134312 - Side Wall W/ Uhmw, Sprl Rolls Rh

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  • Page 48: Fb5228 94.25"Trns Spiral Tbl 7Rl Fxd Scssr Adj,Inch

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  • Page 49: Fb5227 94.25" Scissor Adj Spiral Size 12 Rll,Inch

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  • Page 50: 134488 Shft,Elim,94.25" Spiral Db Lh,Inch

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  • Page 51: 134490 Shft,Elim,94.25" Spiral Sb Lh,Inch

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  • Page 52: 134484 - Assy,Shft,Drv,Spiral Roll,Lh,Inch

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  • Page 53: 134486 - Assy,Shft,Spiral Roll,Lh,Inch

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  • Page 54: 134489 Shft,Elim,94.25" Spiral Db Rh,Inch

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  • Page 55: 134491 - Shft,Elim,94.25" Spiral Sb Rh,Inch

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  • Page 56: 134485 - Assy,Shft,Drv,Spiral Roll,Rh,Inch

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  • Page 57: 134487 - Assy,Shft,Spiral Roll,Rh,Inch

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  • Page 58: Fb5232 - 990 End"X"Conv.42"X20'8"Chn42Mm,Td,P9580

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  • Page 60: Fb5231 - 990 Chn "X" Conv 60"X21'8" 42Mm Td,P9580

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  • Page 62: Fa6205 - 990 84"X10' Full Rtrn Conv 9"Fs

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  • Page 63: Fb5233 - 990 84"X26'0"Full Return Conv Elev Hinge

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  • Page 64: Fb4827 - 990 Cross Conv 36"X14' 220# Flat Belt

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  • Page 65: Fb0039 - 990 Tandem Axle No Whl Drv Med/Lrg/Exlrg

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  • Page 66: Fa5389-Lrg - 990 Man Steering Pivot Tongue Discharge

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  • Page 67: Fa5136 - 990 Hydraulic Jacks 6 Each

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  • Page 68: Fa9862 - 990 Multi-Sep Drive 25Hp 480V3Ph - 2013

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  • Page 72: Fb4830 - 990 Sizing Roll Drive 25Hp 480V3Ph-2018

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  • Page 74 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 6/12/2019...

  • Page 75: Fa9828 - 990 Hyd Unit 7-1/2 Hp Mtr 480V 3Ph 2013

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  • Page 76: Schematics

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-7 Schematics 7.1 Electrical Schematics (sheet 1 of 14) SERIAL# 990-55-205 Revision: 6/12/2019...
  • Page 77 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-7 Schematics 7.1 Electrical Schematics (sheet 2 of 14) SERIAL# 990-55-205 Revision: 6/12/2019...
  • Page 78 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-7 Schematics 7.1 Electrical Schematics (sheet 3 of 14) SERIAL# 990-55-205 Revision: 6/12/2019...
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  • Page 81 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-7 Schematics 7.1 Electrical Schematics (sheet 6 of 14) SERIAL# 990-55-205 Revision: 6/12/2019...
  • Page 82 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-7 Schematics 7.1 Electrical Schematics (sheet 7 of 14) SERIAL# 990-55-205 Revision: 6/12/2019...
  • Page 83 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-7 Schematics 7.1 Electrical Schematics (sheet 8 of 14) SERIAL# 990-55-205 Revision: 6/12/2019...
  • Page 84 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-7 Schematics 7.1 Electrical Schematics (sheet 9 of 14) SERIAL# 990-55-205 Revision: 6/12/2019...
  • Page 85 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-7 Schematics 7.1 Electrical Schematics (sheet 10 of 14) SERIAL# 990-55-205 Revision: 6/12/2019...
  • Page 86 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-7 Schematics 7.1 Electrical Schematics (sheet 11 of 14) SERIAL# 990-55-205 Revision: 6/12/2019...
  • Page 87 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-7 Schematics 7.1 Electrical Schematics (sheet 12 of 14) SERIAL# 990-55-205 Revision: 6/12/2019...
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  • Page 90: Hydraulic

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  • Page 102: Miscellaneous Guidelines And Specifications

    Reliance on the torque charts below are at the sole pins of the same grade are used. risk of that person. Spudnik is not responsible for any loss claim or damage arising from following the reference torque specifications in these torque charts.

  • Page 103: Hydraulic Fitting Torque Guidelines And Specifications

    The tightening torques given in the table below should be adhered to when tightening, replacing, or repairing any Hydraulic Fittings. There are two methods to achieve proper ‘clamp load’ to the flare connections used on SPUDNIK machinery; 1. Torque; torque hydraulic fitting using a torque wrench.

  • Page 104: Belted Chain Repair Procedure

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-8 Miscellaneous Guidelines and Specifications 8.5 Belted Chain Repair Procedure The following illustrates a typical repair of a belted chain. Though belted chain components may vary, the assembly is generally the same. Connecting Rod Drill holes Cover...
  • Page 105 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL NOTES SERIAL# 990-55-205 Revision: 6/12/2019...
  • Page 106 584 West 100 North P.O. Box 1045 Blackfoot, ID 83221 Phone (208) 785-0480 Fax (208) 785-1497 www.spudnik.com...

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