Yamaha WR25R 2008 Owner's Manual
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Yamaha WR25R 2008 Owner's Manual

Yamaha WR25R 2008 Owner's Manual

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OWNER'S MANUAL
WR25RY(C)
LIT-11626-22-62
32C-28199-12

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Summary of Contents for Yamaha WR25R 2008

  • Page 1 Read this manual carefully before operating this vehicle. OWNER’S MANUAL WR25RY(C) LIT-11626-22-62 32C-28199-12...
  • Page 2 EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
  • Page 3 Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
  • Page 4 IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10193 WR25RY(C) OWNER’S MANUAL ©2008 by Yamaha Motor Corporation, U.S.A. 1st edition, June 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS LOCATION OF IMPORTANT Ignition circuit cut-off system ..4-19 Valve clearance ......7-21 LABELS ..........1-1 Tires ..........7-21 FOR YOUR SAFETY – Spoke wheels ....... 7-23 SAFETY INFORMATION ....2-1 PRE-OPERATION CHECKS ....5-1 Adjusting the clutch lever free play ..........
  • Page 7 Matte color caution ......8-1 Care ..........8-1 Storage ..........8-3 SPECIFICATIONS ......9-1 CONSUMER INFORMATION....10-1 Identification numbers ....10-1 Reporting safety defects ....10-3 Motorcycle noise regulation ...10-4 Maintenance record .......10-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY .......10-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ........10-9...

  • Page 8: Location Of Important Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
  • Page 9 LOCATION OF IMPORTANT LABELS PREMIUM UNLEADED GASOLINE ONLY 91 Min. Pump Octane (R+M) / 2 Cold tire normal pressure should be set as follows. 5PW-2415E-11 Up to 90 kg (198 lbs) load : 125 kPa, {1.25 kgf/cm 18 psi : 175 kPa, {1.75 kgf/cm }, 25 psi 90 kg (198 lbs) maximum load...
  • Page 10 LOCATION OF IMPORTANT LABELS...
  • Page 11 LOCATION OF IMPORTANT LABELS...

  • Page 12: Safety Information

    SAFETY INFORMATION EAU10313 time you use the vehicle to make sure it motorist’s blind spot. is in safe operating condition. Failure to Many accidents involve inexperi- Be a Responsible Owner inspect or maintain the vehicle properly enced operators. In fact, many op- As the vehicle’s owner, you are respon- increases the possibility of an accident erators who have been involved in...
  • Page 13 SAFETY INFORMATION ed by road and traffic conditions. tion or reduction of head injuries. sion, and eventually death. Always signal before turning or Always wear an approved helmet. Carbon Monoxide is a colorless, odor- changing lanes. Make sure that Wear a face shield or goggles. less, tasteless gas which may be other motorists can see you.
  • Page 14 Yamaha accessories, which are avail- of the motorcycle is changed. To avoid to minimize imbalance or instabili- able only from a Yamaha dealer, have the possibility of an accident, use ex- been designed, tested, and approved treme caution when adding cargo or Shifting weights can create a sud- by Yamaha for use on your vehicle.
  • Page 15 SAFETY INFORMATION or others. Installing aftermarket prod- lightweight as possible and Aftermarket Tires and Rims ucts or having other modifications per- should be kept to a minimum. The tires and rims that came with your formed to your vehicle that change any Bulky or large accessories may motorcycle were designed to match the of the vehicle’s design or operation...

  • Page 16: Description

    DESCRIPTION EAU10410 Left view 1. Front fork rebound damping force adjusting screw (page 4-14) 8. Helmet holder (page 4-14) 2. Fuse box (page 7-35) 9. Front fork compression damping force adjusting screw (page 4-14) 3. Coolant reservoir (page 7-15) 4. Shock absorber assembly compression damping force adjusting screw (page 4-17) 5.

  • Page 17: Right View

    DESCRIPTION EAU10420 Right view 1. Spark arrester (page 7-19) 2. Rear brake fluid reservoir (page 7-26) 3. Air filter element (page 7-17) 4. Rear brake light switch (page 7-25) 5. Engine oil filler cap (page 7-12) 6. Engine oil level check window (page 7-12) 7.

  • Page 18: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 4-9) 2. Left handlebar switches (page 4-8) 3. Main switch/steering lock (page 4-1) 4. Multi-function display (page 4-3) 5. Right handlebar switches (page 4-8) 6. Brake lever (page 4-10) 7. Throttle grip (page 7-21) 8.

  • Page 19: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 the engine stalls. To lock the steering Main switch/steering lock EAU10661 All electrical systems are off. The key can be removed. EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will 1.

  • Page 20: Indicator And Warning Lights

    ” If the warning light does not come on for a few seconds, then go off, have a 6. Engine trouble warning light “ ” Yamaha dealer check the electrical cir- cuit. EAU11020 Turn signal indicator light “ ” This indicator light flashes when the...

  • Page 21: Multi-Function Display

    Be sure to stop the vehicle before for a few seconds, then go off, have a a Yamaha dealer check the electrical making any setting changes to the Yamaha dealer check the electrical cir- circuit.
  • Page 22 INSTRUMENT AND CONTROL FUNCTIONS tal distance traveled) “SELECT 2” and “RESET” but- two tripmeters (which show the tons. distance traveled since they were When the key is turned to “ON”, all last set to zero) of the display segments of the a fuel reserve tripmeter (which multi-function display will appear shows the distance traveled since...
  • Page 23 INSTRUMENT AND CONTROL FUNCTIONS If the fuel level warning light comes on ter must be stopped. (see page 4-2), the display will auto- matically change to the fuel reserve tripmeter mode “F” and start counting the distance traveled from that point. In this case, push the “SELECT 2”...
  • Page 24 INSTRUMENT AND CONTROL FUNCTIONS 2. When the hour digits start flashing, Changing from the basic mode to Manual start push either select button to set the the measurement mode The manual start is the default setting hours. With the odometer selected, push the for the stopwatch.
  • Page 25 INSTRUMENT AND CONTROL FUNCTIONS 2. When the vehicle starts moving, cerning the use of this meter, please the stopwatch will start counting. consult your nearby Yamaha dealer. The stopwatch will continue counting 3. Push the “SELECT 1” button and Calibrate the distance-compensation when the vehicle is stopped.

  • Page 26: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS Resetting the distance-compensation Yamaha dealer check the vehicle. EAU12347 Handlebar switches tripmeter 1. Check that the stopwatch mea- Left surement is in operation. 2. Reset the distance-compensation tripmeter to zero by pushing the “RESET” button for at least two seconds.

  • Page 27: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS Right EAU12500 EAU12820 Clutch lever Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “ ” Set this switch to “ ” before starting the engine. Set this switch to “ ”...

  • Page 28: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left The brake lever is located at the right The brake pedal is on the right side of side of the engine and is used in com- handlebar grip.

  • Page 29: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS EAU44363 EAU13212 Fuel tank cap Fuel Make sure there is sufficient gasoline in To remove the fuel tank cap the tank. 1. Insert the key into the lock and turn EWA10881 WARNING it counterclockwise as shown. Gasoline and gasoline vapors are extremely flammable.
  • Page 30 If you should swallow some gasoline or inhale a lot of gas- Your Yamaha engine has been de- oline vapor, or get some gasoline in signed to use premium unleaded gaso-...

  • Page 31: Catalytic Converter

    INSTRUMENT AND CONTROL FUNCTIONS EAU13432 pairable damage to the catalytic EAU13970 Catalytic converter Seat converter. This model is equipped with a catalytic converter in the exhaust system. To remove the seat Remove the bolts, and then pull the EWA10861 WARNING seat off.

  • Page 32: Helmet Holder

    INSTRUMENT AND CONTROL FUNCTIONS EAU14282 EAU45201 Helmet holder Adjusting the front fork EWA10180 WARNING Always adjust both fork legs equal- ly, otherwise poor handling and loss of stability may result. This front fork is equipped with rebound damping force adjusting screws and compression damping force adjusting 1.
  • Page 33 INSTRUMENT AND CONTROL FUNCTIONS Rebound damping force Compression damping force 1. Remove the rubber cap by pulling it out of the front fork leg. 1. Compression damping force adjusting screw 1. Rebound damping force adjusting screw To increase the rebound damping force Compression damping setting: 1.

  • Page 34: Front Fork Bleeding

    INSTRUMENT AND CONTROL FUNCTIONS always represents the entire adjusting EAU14791 should be no weight on the front end of Front fork bleeding range. To obtain a precise adjustment, the vehicle. it would be advisable to check the num- 2. Remove the bleed screws and al- ber of clicks of each damping force ad- low all of the air to escape from justing mechanism and to modify the...

  • Page 35: Adjusting The Shock Absorber Assembly

    12 click(s) in direction (b)* Spring preload adjustment should be Maximum (hard): Maximum (hard): made by a Yamaha dealer, since this Distance A = 206 mm (8.11 in) 3 click(s) in direction (b)* service requires special tools and tech- * With the adjusting dial fully turned in direction (a) nical skills.

  • Page 36: Exup System

    (b). ifications listed due to small differences EAU41940 EXUP system in production. This model is equipped with Yamaha’s EWA10221 EXUP (EXhaust Ultimate Power valve) WARNING system. This system boosts engine This shock absorber assembly con-...

  • Page 37: Sidestand

    Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off. Therefore, check this system regularly as described below and have a Yamaha dealer re- 4-19...
  • Page 38 WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is turned on. dealer check the system before riding. 3. Turn the key on.

  • Page 39: For Your Safety - Pre-Operation Checks

    Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
  • Page 40 Adjust if necessary. Make sure that operation is smooth. Check cable free play. Throttle grip 7-21, 7-30 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Make sure that operation is smooth. Control cables 7-29 Lubricate if necessary.
  • Page 41 Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners — Tighten if necessary. Instruments, lights, signals Check operation. — and switches Correct if necessary. Check operation of ignition circuit cut-off system. Sidestand switch 4-19 If system is not working correctly, have Yamaha dealer check vehicle.

  • Page 42: Operation And Important Riding Points

    Yamaha dealer. The transmission is in the neutral a turnover. To start the engine after a EWA10271 position.

  • Page 43: Shifting

    OPERATION AND IMPORTANT RIDING POINTS on. If not, ask a Yamaha dealer to EAU16671 the neutral position, do not Shifting check the electrical circuit. coast for long periods of time 3. Start the engine by pushing the with the engine off, and do not start switch.

  • Page 44: Engine Break-In

    OPERATION AND IMPORTANT RIDING POINTS the throttle, and at the same time, neutral indicator light should come EAU16841 Engine break-in quickly pull the clutch lever in. There is never a more important period 5. Shift the transmission into second in the life of your engine than the period gear.

  • Page 45: Parking

    If any engine trouble should occur WARNING during the engine break-in period, Since the engine and exhaust immediately have a Yamaha dealer system can become very hot, check the vehicle. park in a place where pedestri- ans or children are not likely to touch them and be burned.
  • Page 46 (if applicable). Yamaha your risk of injury or death during dealers are trained and equipped to service or while using the vehicle. If perform these particular services.

  • Page 47: Owner's Tool Kit

    If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 48: Periodic Maintenance Chart For The Emission Control System

    Check the air cut-off valve, reed √ √ 8 * Air induction system valve, and hose for damage. Replace any damaged parts. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

  • Page 49: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU32164 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months...
  • Page 50 PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months 24 months 30 months Swingarm pivot...
  • Page 51 Front and rear brake √ √ √ √ √ √ 24 * Check operation. switches Apply Yamaha chain and cable √ √ √ √ √ √ 25 * Control cables lube or engine oil thoroughly. Check operation and free play.
  • Page 52 Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months.

  • Page 53: Removing And Installing Panels

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 page 4-13.) Removing and installing 2. Remove the bolts and collars. panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed.
  • Page 54 PERIODIC MAINTENANCE AND ADJUSTMENT To install the panel Panel C 1. Place the panel in the original po- sition, and then install the collars To remove the panel and bolts. 1. Remove the bolts. 1. Bolt 2. Panel B To install the panel 1.

  • Page 55: Checking The Spark Plug

    Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. If the spark plug shows signs of elec- trode erosion and excessive carbon or other deposits, it should be replaced.

  • Page 56: Canister (For California Only)

    PERIODIC MAINTENANCE AND ADJUSTMENT plug gap should be measured with a of the correct torque is 1/4–1/2 turn EAU19681 Canister (for California only) wire thickness gauge and, if necessary, past finger tight. However, the spark adjusted to specification. plug should be tightened to the speci- fied torque as soon as possible.

  • Page 57: Engine Oil And Oil Filter Element

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU45141 to collect the used oil. Engine oil and oil filter 4. Remove the engine oil filler cap element and drain bolt to drain the oil from The engine oil level should be checked the crankcase. before each ride.
  • Page 58 PERIODIC MAINTENANCE AND ADJUSTMENT 1. Engine oil drain bolt 1. Oil filter element cover 1. O-ring 2. Washer 2. Oil filter element cover bolt 2. Oil filter element 6. Remove and replace the oil filter 7. Install the oil filter element cover by element and O-rings.
  • Page 59 Recommended oil: so it will not seize. If this occurs, See page 9-1. have a Yamaha dealer repair the Oil quantity: vehicle. Without oil filter element replace- After checking the oil pressure, ment: 1.30 L (1.37 US qt, 1.14 Imp.qt)

  • Page 60: Coolant

    If water has been specified in the periodic maintenance added to the coolant, have a and lubrication chart. Yamaha dealer check the anti- freeze content of the coolant as EAU20253 soon as possible, otherwise the To check the coolant level effectiveness of the coolant will 1.
  • Page 61 PERIODIC MAINTENANCE AND ADJUSTMENT EAU45154 9. Remove the coolant drain bolt to To change the coolant drain the cooling system. 1. Place the vehicle on a level sur- face and let the engine cool if nec- essary. 2. Remove panels A and C. (See page 7-8.) 3.

  • Page 62: Cleaning The Air Filter Element And Check Hose

    18. Start the engine, and then check and check hose the vehicle for coolant leakage. If Antifreeze/water mixture ratio: coolant is leaking, have a Yamaha The air filter element should be cleaned dealer check the cooling system. at the intervals specified in the periodic Recommended antifreeze: 19.
  • Page 63 3. Unhook the holding clip, and then not dripping. pull the air filter element out. Recommended oil: Yamaha foam air filter oil or other quality foam air filter oil 6. Pull the sponge material over the air filter element frame.

  • Page 64: Cleaning The Spark Arrester

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU45351 Cleaning the spark arrester The spark arrester should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. EWA10980 WARNING Always let the exhaust system cool prior to touching exhaust components. Do not start the engine when 1.

  • Page 65: Adjusting The Engine Idling Speed

    (a). To decrease the en- Tightening torque: Yamaha dealer make the adjustment. Spark arrester cap bolt: gine idling speed, turn the screw in 10 Nm (1.0 m·kgf, 7.2 ft·lbf) direction (b).

  • Page 66: Checking The Throttle Cable Free Play

    To prevent this cle, note the following points regarding from occurring, the valve clearance the specified tires. must be adjusted by a Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart.
  • Page 67 The tires must be checked before each EWA10511 model by Yamaha Motor Co., Ltd. ride. If the tire shows crosswise lines WARNING (minimum tread depth), if the tire has a Never overload your vehicle.

  • Page 68: Spoke Wheels

    If any dam- edge and experience. age is found, have a Yamaha It is not recommended to patch dealer replace the wheel. Do not a punctured tube. If unavoid-...

  • Page 69: Adjusting The Brake Lever Free Play

    PERIODIC MAINTENANCE AND ADJUSTMENT in direction (b). free play, turn the adjusting nut EAU22093 Adjusting the brake lever free 3. If the specified clutch lever free in direction (b). play play could be obtained as de- 7. Tighten both locknuts. scribed above, tighten the locknut and skip the rest of the procedure, otherwise, proceed as follows.

  • Page 70: Adjusting The Rear Brake Light Switch

    Front brake pads brake lever can indicate the presence of air in the hydraulic system. If there is air in the hy- draulic system, have a Yamaha 1. Rear brake light switch dealer bleed the system before 2. Adjusting nut operating the motorcycle.

  • Page 71: Checking The Brake Fluid Level

    EAU22580 enter the brake system, possibly caus- Checking the brake fluid level peared, have a Yamaha dealer replace ing it to become ineffective. the brake pads as a set. Before riding, check that the brake fluid...

  • Page 72: Changing The Brake Fluid

    EAU22760 Changing the brake fluid Drive chain slack lower the boiling point of the fluid Have a Yamaha dealer change the The drive chain slack should be and may result in vapor lock. brake fluid at the intervals specified in...
  • Page 73 PERIODIC MAINTENANCE AND ADJUSTMENT of the motorcycle and can lead Tightening torque: to chain slippage or breakage. Axle nut: To prevent this from occurring, 125 Nm (12.5 m·kgf, 90.4 ft·lbf) keep the drive chain slack with- in the specified limits. [ECA10571] Using the alignment marks on each side of the swingarm, make sure that...

  • Page 74: Cleaning And Lubricating The Drive Chain

    If a cable is damaged wet areas. Service the drive chain as or does not move smoothly, have a follows. Yamaha dealer check or replace it. WARNING! Damage to the outer ECA10581 NOTICE housing of cables may result in in-...

  • Page 75: Checking And Lubricating The Throttle Grip And Cable

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU23111 EAU23142 bricated if necessary. Checking and lubricating the Checking and lubricating the Recommended lubricants: throttle grip and cable brake and clutch levers Brake lever: The operation of the throttle grip should Silicone grease be checked before each ride. In addi- Brake lever Clutch lever: tion, the cable should be lubricated at...

  • Page 76: Checking And Lubricating The Brake Pedal

    EWA10731 Lithium-soap-based grease WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.

  • Page 77: Checking The Front Fork

    Yamaha dealer check or re- tion. WARNING! To avoid injury, of it falling over. [EWA10751] pair it.

  • Page 78: Checking The Wheel Bearings

    If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Negative battery terminal 2. Positive battery terminal 3.
  • Page 79 To charge the battery [ECA16302] 2. If the battery will be stored for more Have a Yamaha dealer charge the bat- than two months, check it at least tery as soon as possible if it seems to 7-34...

  • Page 80: Replacing The Fuses

    4. If a fuse immediately blows again, for the individual circuits, is located be- 1. Turn the key to “OFF” and turn off have a Yamaha dealer check the hind panel C. (See page 7-8.) the electrical circuit in question.

  • Page 81: Replacing The Headlight Bulb

    7. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Do not touch the glass part of the bulb. 1. Headlight coupler 2.

  • Page 82: Tail/Brake Light

    1. Remove the turn signal light unit If the tail/brake light does not come on, by removing the screw. have a Yamaha dealer check it. 1. Turn signal light unit 2. Turn signal light bulb socket 3. Remove the burnt-out bulb by pull- ing it out.

  • Page 83: Replacing The License Plate Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU24312 EAU24350 Replacing the license plate Supporting the motorcycle light bulb Since this model is not equipped with a centerstand, follow these precautions 1. Remove the license plate light unit when removing the front and rear by removing the screws.

  • Page 84: Front Wheel

    PERIODIC MAINTENANCE AND ADJUSTMENT frame in front of the rear wheel or under EAU24360 Front wheel each side of the swingarm. EAU45161 To remove the front wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over.

  • Page 85: Rear Wheel

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 Rear wheel Make sure that there is enough space between the brake pads before install- EAU45181 To remove the rear wheel ing the brake caliper onto the brake disc. EWA10821 WARNING 2. Insert the wheel axle. To avoid injury, securely support the 3.

  • Page 86: Troubleshooting

    3. Slot self. However, should your motorcycle erwise the brake pads will be forced shut. require any repair, take it to a Yamaha [ECA11071] 2. Install the drive chain onto the rear dealer, whose skilled technicians have sprocket.
  • Page 87 PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage. 7-42...

  • Page 88: Troubleshooting Charts

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 89 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 90: Motorcycle Care And Storage

    Be ble. Rust and corrosion can develop Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10772 NOTICE advice on what products to use be- used.
  • Page 91 MOTORCYCLE CARE AND STORAGE off any detergent residue using scratches on the windshield. plenty of water, as it is harmful Test the product on a small hid- Salt sprayed on roads in the winter may to plastic parts. den part of the windshield to remain well into spring.

  • Page 92: Storage

    WARNING ity to seep in and cause rust. To prevent corrosion, avoid Contaminants on the brakes or tires Consult a Yamaha dealer for ad- damp cellars, stables (because can cause loss of control. vice on what products to use. of the presence of ammonia)
  • Page 93 MOTORCYCLE CARE AND STORAGE fuel from deteriorating. pedals as well as of the sidestand/ 3. Perform the following steps to pro- centerstand. tect the cylinder, piston rings, etc. 5. Check and, if necessary, correct from corrosion. the tire air pressure, and then lift a.

  • Page 94: Specifications

    SPECIFICATIONS EAU2633P Starting system: Fuel: Electric starter Recommended fuel: Lubrication system: Dimensions: Premium unleaded gasoline only Wet sump Fuel tank capacity: Overall length: Engine oil: 7.2 L (1.90 US gal, 1.58 Imp.gal) (CAL) 2175 mm (85.6 in) Type: 7.6 L (2.01 US gal, 1.67 Imp.gal) (U49) Overall width: YAMALUBE 4 10W-40 or 20W-50, SAE Fuel reserve amount:...
  • Page 95 SPECIFICATIONS Operation: Size: Front brake: Left foot operation 120/80-18M/C 62P Type: Gear ratio: Manufacturer/model: Single disc brake BRIDGESTONE/TW-302 F 1st: Operation: Loading: 37/14 (2.642) Right hand operation 2nd: Maximum load: Recommended fluid: 29/16 (1.813) 185 kg (408 lb) DOT 4 3rd: * (Total weight of rider, passenger, cargo Rear brake:...
  • Page 96 SPECIFICATIONS Battery: Fuses: Model: Main fuse: YTZ7S 30.0 A Voltage, capacity: Headlight fuse: 12 V, 6.0 Ah 15.0 A Headlight: Signaling system fuse: 10.0 A Bulb type: Ignition fuse: Halogen bulb Bulb voltage, wattage × quantity: 7.5 A Radiator fan fuse: Headlight: 7.5 A 12 V, 60 W/55.0 W...

  • Page 97: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 98 Model label 1. Model label The model label is affixed to the loca- tion shown. Record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a Yamaha dealer. 10-2...

  • Page 99: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 100: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 101: Maintenance Record

    CONSUMER INFORMATION EAU26611 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 102 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 25000 mi (41000 km) or 48 months 28000 mi (46000 km) or 54 months 31000 mi (51000 km) or 60 months 10-6...

  • Page 103: Yamaha Motor Corporation, U.s.a. Street And Enduro Motorcycle Limited Warranty

    CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that CUSTOMER’S RESPONSIBILITY under this Engine new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period...
  • Page 104 CUSTOMER SERVICE What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase.

  • Page 105: Yamaha Extended Service (Y.e.s.)

    This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
  • Page 106 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
  • Page 107 INDEX Noise regulation ........10-4 Air filter element and check hose, Front and rear brake pads, checking..7-25 cleaning ..........7-17 Front fork, adjusting......... 4-14 Panels, removing and installing ....7-8 Front fork, bleeding ......... 4-16 Parking ............6-4 Front fork, checking......... 7-32 Part locations ..........
  • Page 108 INDEX Turn signal indicator light ......4-2 Turn signal light bulb, replacing ....7-37 Turn signal switch ........4-9 Valve clearance ........7-21 Vehicle identification number ....10-1 Warranty, extended......... 10-9 Warranty, limited ........10-7 Wheel bearings, checking....... 7-33 Wheel (front) ........... 7-39 Wheel (rear) ..........
  • Page 110 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.7–0.5×1 !

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