Table of Contents
Advertisement
Quick Links
Operating manual
ZP 3 XXL delivery pump
Part 2 Overview, operation and service
Item no. of the operating manual:
ZP 3 XXL FC-400V, 3 Ph, 50 Hz, pressure flange up to
14 mm grain size
ZP 3 XXL FC-400V, 3 Ph, 50 Hz, pressure flange up to
10 mm grain size
00285840
Item no. 00151174
Item no. 00417479
Read the operating manual prior to starting any work!
Advertisement
Table of Contents
Related Manuals for PFT ZP 3 XXL
Summary of Contents for PFT ZP 3 XXL
- Page 1 Part 2 Overview, operation and service Item no. of the operating manual: 00285840 ZP 3 XXL FC-400V, 3 Ph, 50 Hz, pressure flange up to Item no. 00151174 14 mm grain size ZP 3 XXL FC-400V, 3 Ph, 50 Hz, pressure flange up to Item no.
- Page 2 ZP 3 XXL delivery pump / Part 2 Overview, operation and service About us About us Publisher Knauf PFT GmbH & Co. KG Postfach 60 ▪ 97343 Iphofen Einersheimer Straße 53 ▪ 97346 Iphofen Germany Document name 00285840_1.0_EN Translation of the original operating manual (DE) Date of first issue 11.2023...
-
Page 3: Table Of Contents
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Table of contents Table of contents 1 General information........5 Operation............. Information regarding the operating Safety..........manual..........5.1.1 Safety rules........Division..........5.1.2 Monitoring the machine....Display of safety and warning 5.1.3... - Page 4 ZP 3 XXL delivery pump / Part 2 Overview, operation and service Table of contents 5.15.2 Faults..........5.15.3 Fault displays........5.15.4 Table of faults........5.15.5 Hose blockages........ 5.15.6 Removal of clogging in hoses..6 Maintenance..........Safety..........6.1.1 Remove connection cable....
-
Page 5: General Information
ZP 3 XXL delivery pump / Part 2 Overview, operation and service General information General information Information regarding the operating manual This operating manual provides important information and instruc- tions on the correct use of the machine. A prerequisite for safe working is the observance of all stated safety guidelines and instructions. -
Page 6: Keep The Manual For Future Reference
ZP 3 XXL delivery pump / Part 2 Overview, operation and service General information Structure of the safety and warning All safety and warning notices consist of: notices The danger sign and signal word Information on the nature of the hazard... -
Page 7: Ec Declaration Of Conformity
– (Dipl. in Industrial Engineering, University of Applied Sciences) Michael Duelli, Einersheimer Straße 53, 97346 Iphofen. The technical documentation is available from: – Knauf PFT GmbH & Co. KG, Technical Department, Einersheimer Straße 53, 97346 Iphofen. Iphofen Dr York Falkenberg... -
Page 8: Quality Control Sticker
ZP 3 XXL delivery pump / Part 2 Overview, operation and service General information Quality Control sticker The following details can be found on the Quality Control sticker: CE confirmed as per EU directives Serial no / serial number Controller / signature... -
Page 9: Safety Devices Of Air Compressor
ZP 3 XXL delivery pump / Part 2 Overview, operation and service General information 1.8.2 Safety devices of air compressor WARNING Danger to life due to non-functioning safety equipment! Safety equipment ensures highest level of safety in oper- ation. Even if safety devices make work processes more complicated, they must never be disabled. -
Page 10: Technical Data
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Technical data Technical data General information 3.060 Figure 3: Dimension sheet in mm Detail Value Unit Empty weight approx. item no. 00151174 Empty weight approx. item no. 00417479... -
Page 11: Performance Values For Pump Unit
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Technical data Duration Detail Value Unit Max. operating time at a stretch hours Electrical details Detail Value Unit Voltage, three-phase current 50 Power consumption, max. Fuse protection, minimum type C Connection Power input, max. -
Page 12: Transport, Packing And Storage
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Transport, packing and storage Transport, packing and storage Safety instructions for transport Improper transport NOTE Damage from improper transport! Improper transport may cause substantial property damage. Therefore: When unloading the packages on delivery, as well as transport within the company, pay attention and observe the symbols and instruction on the package. -
Page 13: Transport Inspection
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Transport, packing and storage Transport inspection On receipt check the delivery immediately for completeness and trans- port damage. In case of externally visible transport damage, proceed as follows: Do not accept the delivery or under reserve only. -
Page 14: Transport
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Transport, packing and storage Transport Anchor the machine at the four marked anchor points (1) for transport by crane. Observe the following conditions: The crane and lifting equipment have to be designed for the weight of the packages. -
Page 15: Description
With the ZP 3-family, PFT satisfies a wide range of requirements. The ZP 3 XXL FC-400V model is a pump for extremely high conveying outputs and long conveying distances. The intermediate mortar pump directly pumps on the plaster, masonry mortar or screed mixed by a continuous, compulsory or truck mixer. -
Page 16: Fields Of Application
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Description Fields of application For all materials such as: Masonry mortar/light masonry mortar Floor screed (from truck mixer) Levelling compounds Gunite ... and much more Flowability / flow characteristics The pump unit 2 L 8 can be used up to 20 bar oper- ating pressure. -
Page 17: Control Cabinet Item No. 00148011
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Description 4.5.1 Control cabinet item no. 00148011 The master switch is also the emergency-stop switch Pump motor selector switch Potentiometer for motor speed / material volume Vibration selector switch ‘manual-0-automatic’... -
Page 18: Pump Motor 7.5 Kw, 175 Rpm
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Description 4.5.4 Pump motor 7.5 kW, 175 rpm Item no. 00465479 Figure 11: Pump motor 4.5.5 Mortar pressure gauge PFT mortar pressure gauge CAUTION The use of a mortar pressure gauge is recommended for safety-related reasons. -
Page 19: Accessories
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Description Potentiometer Potentiometer for motor speed/material volume: Turning the potentiometer to the right to a higher number increases the motor speed and thus the delivery rate/material volume. Figure 14: Potentiometer... - Page 20 ZP 3 XXL delivery pump / Part 2 Overview, operation and service Description Extension cable 5 x 6 mm², RED 5-32 A – 25 m (400 V, 3 Ph) Item no. 00105633 Remote control cable with switch - 25 m Item no.
- Page 21 ZP 3 XXL delivery pump / Part 2 Overview, operation and service Description Extension hopper 300 mm with sieve insert and surge case Item no. 00098004 Retrofit kit for air compressor for ZP 3 XL Item no. 00151179 Consisting of:...
-
Page 22: Operation
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation Operation Safety Personal protective equipment The following protective equipment has to be worn for all operative work: Protective clothing Protective goggles Protective gloves Safety shoes Hearing protection... -
Page 23: Monitoring The Machine
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation 5.1.2 Monitoring the machine WARNING Access by unauthorised persons! The machine may only be operated when monitored. 5.1.3 Hazardous dusts WARNING Danger of damage to health! In the long term, inhaled dust can lead to lung damage or have other adverse health effects. -
Page 24: Mortar Pressure Gauge
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation 5.1.5 Mortar pressure gauge WARNING Operating pressure too high! Machine parts can open in an uncontrolled manner and injure the operator. Do not operate the machine without mortar pressure gauge. -
Page 25: Setting Up The Machine
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation 5.3.2 Setting up the machine 1. Install the machine on stable and even ground with the aid of the telescoping tube supports (1) and secure it against accidental movements. -
Page 26: Drain Residual Water
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation 5.3.5 Drain residual water 1. Remove the cover (1) from the cleaning nozzle and drain the residual water from the material container. 2. Screw on the cover (1). -
Page 27: Compressed Air Supply
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation 5.3.6.2 Connecting the mortar hose 1. Connect the mortar hose (1) to the mortar pressure gauge (2). NOTE Ensure clean and correct connection and tightness of the couplings! Dirty couplings and rubber seals are not watertight, and water might leak under pressure inevitably leading to blockages. -
Page 28: Feeding Material To The Machine
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation 5.3.7.2 Connecting the air hose 1. Connect the air hose to the air manifold (1). WARNING Never undo hose couplings while the compressed air hose is pressurised. -
Page 29: Putting The Machine Into Operation
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation In case of danger proceed as follows: 1. Switch off the main switch immediately. 2. Secure the main switch against reactivation. 3. Inform responsible person at the operational site. -
Page 30: Applying Mortar
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation Operation with remote control 1. Remove dummy plug from control box. 2. Connect remote control. 3. The ZP 3 can be switched on and off via the remote control. -
Page 31: Opening The Air Tap On The Spray Gun
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation 5.7.1 Opening the air tap on the spray gun 1. Turn the pump motor selector switch (1) to ‘right’ position. 2. Point the spray gun toward the wall to be plastered. -
Page 32: In Case Of Longer Interruption Of Work / Break
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation 5.9.1 In case of longer interruption of work / break NOTE Always observe the setting time of the material to be processed: Clean the system and mortar hoses depending on the setting time of the material and the length of the interrup- tion (pay attention to outside temperature). -
Page 33: Switching Off The Machine
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation 5.11 Switching off the machine 1. Turn the pump motor selector switch (1) to the ‘0’ position. 2. Turn the main switch (2) to position ‘0’. Figure 41: Switching off the machine 5.12... -
Page 34: Discharging Mortar Pressure
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation 5.12.1 Discharging mortar pressure WARNING Overpressure on the machine! When opening machine parts they can open in an uncon- trolled manner and injure the operator. Only open the machine if the pressure has fallen to 0 bar. -
Page 35: Measures In Case Of Risk Of Frost
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation 5.13 Measures in case of risk of frost CAUTION Damage by frost! Water that expands on freezing inside the component can cause serious damage. Therefore: Only install dry parts. -
Page 36: Running The Machine Empty
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation 5.14.3 Running the machine empty The machine must be cleaned daily after work and before prolonged pauses: 1. Run the material hopper empty except for a small amount of residue. - Page 37 ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation Cleaning the mortar hose NOTE The mortar hoses and spray gun must be cleaned imme- diately at the end of work. 1. Connect the cleaner coupling (1) to the water tap (2).
-
Page 38: Cleaning The Material Hopper
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation 4. Turn main switch (5) to position ‘I’. 5. Turn the pump motor selector switch (6) to ‘right’ position. 6. Pump residual material out of the mortar hose with the sponge ball. -
Page 39: Cleaning The Pump
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation 5.14.7 Cleaning the pump 1. Loosen the nuts (1) slightly, so that any residual pressure can escape completely. 2. Then loosen the nuts (1) completely. 3. Remove pressure flange (2) and clean. -
Page 40: Faults
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation Personal protective equipment The following protective equipment has to be worn for all maintenance work: Protective clothing Protective goggles Protective gloves Safety shoes 5.15.2 Faults The following chapter describes possible causes for faults and the activities carried out for their rectification. -
Page 41: Table Of Faults
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation 5.15.4 Table of faults Fault Possible cause Troubleshooting Rectification by Machine does Power supply not in order Repair power supply Service technician not start current Main switch/main reversing... -
Page 42: Hose Blockages
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation Fault Possible cause Troubleshooting Rectification by Power provided by compressor Check compressor Service technician is too low. Air duct is not connected to the Connect air supply to... -
Page 43: Removal Of Clogging In Hoses
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation 5.15.6 Removal of clogging in hoses WARNING Danger from discharged material! Never detach hose couplings if the feed pressure has not been fully released! Material to be conveyed can be discharged under pressure and cause injuries particularly to the eyes. - Page 44 ZP 3 XXL delivery pump / Part 2 Overview, operation and service Operation NOTE Clean mortar hoses immediately Figure 57: Detaching the coupling 3. Cover coupling connections with tear-proof film. 4. Release cam lever (3) and hose connections. 5. Remove blockage by tapping or shaking at the point of the blockage.
-
Page 45: Maintenance
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Maintenance Maintenance Safety Personnel The maintenance works described here can be carried out by the operator, unless marked otherwise. Some maintenance work must only be carried out by specially trained technical personnel or exclusively by the manufacturer. -
Page 46: Remove Connection Cable
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Maintenance 6.1.1 Remove connection cable Electrical system WARNING Danger to life from electric current! There is danger to life if you come in contact with live parts. Activated electrical components can carry out Figure 59: Remove connection cable uncontrolled movements and cause serious injuries. -
Page 47: Maintenance Plan
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Maintenance Maintenance plan The following paragraphs describe the maintenance works required for an optimal and trouble-free operation. In the event that increased wear is detected during regular checks, the required maintenance intervals have to be shortened according to the actual signs of wear. -
Page 48: Lubricating The Sealing Unit
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Maintenance 6.4.2 Lubricating the sealing unit 1. Lubricate the sealing unit for material hopper at the grease nipple (1) weekly. 2. Lubricate sealing unit for gear unit at the grease nipple (2) monthly. -
Page 49: Adjust Clamping Of Pump
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Maintenance 3. Open the exit filter (2) at the blue cap (3). 4. Remove and clean the filter mat (4). 5. Insert the cleaned filter mat (4) and close the exit filter. -
Page 50: Periodic Inspection/Expert Inspection
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Maintenance Periodic inspection/expert inspection Construction machinery has to be inspected for safe working condition in accordance with the operating conditions and the oper- ational requirements as needed, however at least once a year by an expert. -
Page 51: Disassembly
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Disassembly Disassembly After the useful service life has been reached, the device has to be dismantled and disposed of in an environment-friendly manner. Safety Personnel Disassembly must be carried out by specially trained technical personnel only. -
Page 52: Disassembly
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Disassembly Disassembly When decommissioning, clean the device and dismantle it according to the applicable work safety and environmental protection regula- tions. Prior to starting the disassembly: Switch off device and secure against restarting. -
Page 53: Disposal
ZP 3 XXL delivery pump / Part 2 Overview, operation and service Disposal Disposal Provided no return or disposal agreements have been made, recycle the disassembled parts: Scrap metals. Recycle plastic elements. Dispose of remaining components, sorted according to the type of material. - Page 54 ZP 3 XXL delivery pump / Part 2 Overview, operation and service Disposal page 54 / 56...
- Page 55 ZP 3 XXL delivery pump / Part 2 Overview, operation and service Disposal page 55 / 56...
- Page 56 PFT - ALWAYS AT YOUR SITE Knauf PFT GmbH & Co. KG Postfach 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Germany Telephone: +49 9323 31-760 Fax: +49 9323 31-770 Technical hotline: +49 9323 31-1818 info@pft.net www.pft.net...
Need help?
Do you have a question about the ZP 3 XXL and is the answer not in the manual?
Questions and answers