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Summary of Contents for PFT SWING M
- Page 1 SWING M delivery pump Part 2 Overview, operation and service Item no. of the operating manual: 00164443 SWING M 1.5 kW 0.5 - 9 l/min (W7) Item no.: 00151992 SWING M 0.5 - 9 l/min (VA) Item no.: 00256639 Read the operating manual prior to starting any work!
- Page 2 SWING M delivery pump / Part 2 Overview, operation and service About us About us Publisher Knauf PFT GmbH & Co. KG Postfach 60 ▪ 97343 Iphofen Einersheimer Straße 53 ▪ 97346 Iphofen Germany Document name 00164443_1.0_GB Translation of the original operating manual (DE) Date of first issue 11.2022...
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Page 3: Table Of Contents
SWING M delivery pump / Part 2 Overview, operation and service Table of contents Table of contents Preparing the machine..... 1 General information........5.3.1 Risk of injury due to rotating pump Information regarding the operating shaft..........manual..........5.3.2 Positioning machine...... - Page 4 SWING M delivery pump / Part 2 Overview, operation and service Table of contents Implementation by a service techni- cian........... Actions after completed mainte- nance..........Periodic inspection/expert inspec- tion............ Spare parts lists....... Accessories........7 Disassembly..........Safety..........Disassembly........8 Disposal............page 4 / 52...
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Page 5: General Information
SWING M delivery pump / Part 2 Overview, operation and service General information General information Information regarding the operating manual This operating manual provides important information and instruc- tions on the correct use of the machine. A prerequisite for safe working is the observance of all stated safety guidelines and instructions. -
Page 6: Keep The Manual For Future Reference
SWING M delivery pump / Part 2 Overview, operation and service General information Structure of the safety and warning All safety and warning notices consist of: notices The danger sign and signal word Information on the nature of the hazard... -
Page 7: Ec Declaration Of Conformity
– (Dipl. in Industrial Engineering, University of Applied Sciences) Michael Duelli, Einersheimer Straße 53, 97346 Iphofen. The technical documentation is available from: – Knauf PFT GmbH & Co. KG, Technical Department, Einersheimer Straße 53, 97346 Iphofen. Iphofen Dr York Falkenberg... -
Page 8: Quality Control Sticker
SWING M delivery pump / Part 2 Overview, operation and service General information Quality Control sticker The following details can be found on the Quality Control sticker: CE confirmed as per EU directives Serial no / serial number Controller / signature... -
Page 9: Technical Data
SWING M delivery pump / Part 2 Overview, operation and service Technical data Technical data General information 1.150 Figure 3: Dimension sheet in mm Detail Value Unit Empty weight approx. Length 1,150 Width Height Material hopper dimensions Detail Value Unit... -
Page 10: Capacity Values, Pump Unit B 4-2
SWING M delivery pump / Part 2 Overview, operation and service Technical data Capacity values, pump unit B 4–2 Pump capacity B 4–2 Detail Value Unit (accessories) Delivery rate , approx. 0.1 - 3 l/min Operating pressure, maximum * Reference value depending on conveying height, pump condition... -
Page 11: Transport, Packing And Storage
SWING M delivery pump / Part 2 Overview, operation and service Transport, packing and storage Transport, packing and storage Safety instructions for transport Improper transport NOTE Damage from improper transport! Improper transport may cause substantial property damage. Therefore: When unloading the packages on delivery, as well as transport within the company, pay attention and observe the symbols and instruction on the package. -
Page 12: Transport Inspection
SWING M delivery pump / Part 2 Overview, operation and service Transport, packing and storage Transport inspection On receipt check the delivery immediately for completeness and trans- port damage. In case of externally visible transport damage, proceed as follows: Do not accept the delivery or under reserve only. -
Page 13: Transport
SWING M delivery pump / Part 2 Overview, operation and service Transport, packing and storage Transport WARNING Danger to life due to crane transport Transporting the PFT SWING M with a crane is prohibited. Figure 4: Transport Transport by car... -
Page 14: Description
Mortar pressure gauge Functional description SWING M The PFT SWING M is a small delivery pump with an electronic, continuously adjustable 1.5 kW direct drive. Its application is universal, whether fed from buckets or screw mixers. Fluid, pumpable and solvent-free materials up to a maximum of 3 mm granulation can be pumped, grouted and sprayed. -
Page 15: Fields Of Application
SWING M delivery pump / Part 2 Overview, operation and service Description Fields of application For all pump-compatible ready-mix dry mortars such as: Adhesive mortar Reinforcement plasters Finishing coats Plastic plasters Silicate plasters SPCC restoration mortars Multi-component masses Figure 6: SWING M... -
Page 16: Description Of Assemblies
SWING M delivery pump / Part 2 Overview, operation and service Description Description of assemblies The SWING M delivery pump consists of the main components described in the following chapters. 4.4.1 Control box item no. 00158813 Sight glass for frequency converter... -
Page 17: Material Hopper With The Tightening Torque Of The Screws
Description 4.4.2.2 Pump conveying pressure The PFT SWING M pump unit should attain a pressure of at least 15 - 20 bar and a backpressure of approx. 6 - 8 bar when the machine is switched off. Checking the conveying pressure and backpressure: 1. -
Page 18: Mortar Pressure Gauge
SWING M delivery pump / Part 2 Overview, operation and service Description 4.4.4 Mortar pressure gauge PFT mortar pressure gauge CAUTION The use of a mortar pressure gauge is recommended for safety-related reasons. Some advantages of the mortar pressure gauge: Exact adjustment of the correct mortar consistency. -
Page 19: Accessories
SWING M delivery pump / Part 2 Overview, operation and service Description Potentiometer Potentiometer for motor speed/material volume: Turning the potentiometer to the right to a higher number increases the motor speed and thus the delivery rate/material volume. Accessories Extension cable 3 x 2.5 mm², BLU 3-16 A | BLA 2-16 A - 25 m Item no. - Page 20 SWING M delivery pump / Part 2 Overview, operation and service Description Cover of material hopper SWING M with accessories Item no. 00159323 PFT bag squeezer SWING M Item no. 00201565 Completely empties plastic bags filled with pastes. PFT spraying set for finishing coats in case Item no.
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Page 21: Operation
SWING M delivery pump / Part 2 Overview, operation and service Operation Operation Safety Personal protective equipment The following protective equipment has to be worn for all operative work: Protective clothing Protective goggles Protective gloves Safety shoes Hearing protection Further protective equipment that is to be worn during particular jobs will be pointed out separately in the warning instructions of this chapter. -
Page 22: Monitoring The Machine
SWING M delivery pump / Part 2 Overview, operation and service Operation 5.1.2 Monitoring the machine WARNING Access by unauthorised persons! The machine may only be operated when monitored. 5.1.3 Hazardous dusts WARNING Danger of damage to health! In the long term, inhaled dust can lead to lung damage or have other adverse health effects. -
Page 23: Inspection By Machine Operator
SWING M delivery pump / Part 2 Overview, operation and service Operation Inspection by machine operator Prior to each shift, the machine operator has to examine the effec- tiveness of the control and safety devices, as well as the proper fitting of the protection devices. -
Page 24: Connecting The Power Supply
SWING M delivery pump / Part 2 Overview, operation and service Operation 5.3.3 Connecting the power supply 1. Connect the machine (1) only to a 230V AC network. DANGER Danger to life from electric current! The electrical connection must be fused correctly:... - Page 25 SWING M delivery pump / Part 2 Overview, operation and service Operation 5.3.4.2 Connecting the mortar hose 1. Connect the mortar hose (1) to the mortar pressure gauge (2). NOTE Ensure clean and correct connection and tightness of the couplings! Dirty couplings and rubber seals are not watertight, and water might leak under pressure inevitably leading to blockages.
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Page 26: Compressed Air Supply
SWING M delivery pump / Part 2 Overview, operation and service Operation 5.3.5 Compressed air supply 5.3.5.1 Connecting the air hose 1. Connect the compressed air hose (1) to the compressed air connection (2) of the compressor. WARNING Never undo hose couplings while the compressed air hose is pressurised. -
Page 27: Add Material To The Machine
SWING M delivery pump / Part 2 Overview, operation and service Operation 5.3.6 Add material to the machine 1. Fill the machine with material. NOTE Formation of tunnels: Due to the material’s physical properties, the material can partially adhere to the sides of the material hopper, Figure 27: Fill material resulting in the formation of tunnels. -
Page 28: Putting The Machine Into Operation
SWING M delivery pump / Part 2 Overview, operation and service Operation Putting the machine into operation 5.5.1 Avoid hose clogging To avoid the hose clogging, the nozzle (1) must be unscrewed from the spray gun before spraying for the first... -
Page 29: Applying Mortar
SWING M delivery pump / Part 2 Overview, operation and service Operation Applying mortar WARNING Danger of injury from discharged mortar! Discharged mortar may lead to injuries to eyes and face. Never look into the spray gun. Always wear protective goggles. -
Page 30: Interruption Of Work
SWING M delivery pump / Part 2 Overview, operation and service Operation Interruption of work NOTE Always observe the setting time of the material to be processed: Clean the system and mortar hoses depending on the setting time of the material and the length of the interrup- tion (pay attention to outside temperature). -
Page 31: Switching Off The Air Compressor
SWING M delivery pump / Part 2 Overview, operation and service Operation Switching off the air compressor 1. Switch off the air compressor at the on/off switch (1). 2. Open air tap on the spray gun so that the residual pressure can escape. -
Page 32: Discharging Mortar Pressure
SWING M delivery pump / Part 2 Overview, operation and service Operation 5.10.1 Discharging mortar pressure WARNING Overpressure on the machine! When opening machine parts they can open in an uncon- trolled manner and injure the operator. Only open the mortar hoses if the mortar pressure Figure 40: Check and relieve the gauge (1) indicates the pressure has fallen to "0 bar". -
Page 33: Measures In Case Of Risk Of Frost
SWING M delivery pump / Part 2 Overview, operation and service Operation 1. Turn the pump motor selector switch (1) to the "0" position. 2. Close the air tap on spray gun. 3. Close the control circuit by inserting the dummy plug (2) in the control box. -
Page 34: Secure Against Restarting
SWING M delivery pump / Part 2 Overview, operation and service Operation 5.12.2 Secure against restarting WARNING Danger to life from unauthorised restarting! When working with the machine there is the risk that the energy supply is switched on without authorisation. This poses a danger to life for the persons in danger area. -
Page 35: Disconnecting And Cleaning The Mortar Hose
SWING M delivery pump / Part 2 Overview, operation and service Operation 5.12.4 Disconnecting and cleaning the mortar hose Disconnecting the water hose 1. Check the mortar pressure gauge (1) to determine whether the mortar pressure has fallen to "0 bar". -
Page 36: Cleaning The Material Hopper
SWING M delivery pump / Part 2 Overview, operation and service Operation 7. Punch the air holes of the nozzle (4) with the pin punch (5) to clear. Figure 46: Cleaning the nozzle 8. Hose down spray gun with water jet. -
Page 37: Cleaning The Pump
SWING M delivery pump / Part 2 Overview, operation and service Operation 5.12.8 Cleaning the pump 1. Slightly loosen the tie rod screws (1) so that any residual pressure can escape completely. 2. Then loosen the tie rod screws (1) completely. -
Page 38: Safety
SWING M delivery pump / Part 2 Overview, operation and service Operation 5.13.1 Safety Personnel The work for rectification of faults described here can be carried out by the operator, unless marked otherwise. Some works must be carried out only by specially trained skilled personnel or exclusively by the manufacturer. -
Page 39: Table Of Faults
SWING M delivery pump / Part 2 Overview, operation and service Operation 5.13.4 Table of faults Fault Possible cause Troubleshooting Rectification by Machine does Pushbutton for control voltage Press pushbutton for control Operator not start current "ON" is not pressed voltage "ON"... -
Page 40: Removal Of Hose Blockage
SWING M delivery pump / Part 2 Overview, operation and service Operation Earlier damage to the mortar hose Should the pressure in the mortar hose exceed 60 bar in the event of a machine failure due to material clogging, replacement of the mortar hose is recommended as there might be damage in the hose that is not externally visible. - Page 41 SWING M delivery pump / Part 2 Overview, operation and service Operation 5.13.6.2 Blockage cannot be cleared WARNING Overpressure on the machine! When opening machine parts they can open in an uncon- trolled manner and injure the operator. Only open the mortar hoses if the mortar pressure Figure 54: Check and relieve the gauge (1) indicates the pressure has fallen to "0 bar".
- Page 42 SWING M delivery pump / Part 2 Overview, operation and service Operation 5.13.6.3 Switching on the machine after removing a blockage 1. Turn the pump motor selector switch (1) to the "0" position. 2. Switch the machine on by pressing the green pushbutton (2) control voltage "ON".
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Page 43: Maintenance
SWING M delivery pump / Part 2 Overview, operation and service Maintenance Maintenance Safety Personnel The maintenance works described here can be carried out by the operator, unless marked otherwise. Some maintenance work must only be carried out by specially trained technical personnel or exclusively by the manufacturer. -
Page 44: Implementation By A Service Technician
SWING M delivery pump / Part 2 Overview, operation and service Maintenance Implementation by a service technician A service technician is responsible for the assembly and commissioning of machines. In addition, service techni- cians carry out maintenance and repair work. If work is... -
Page 45: Spare Parts Lists
SWING M delivery pump / Part 2 Overview, operation and service Maintenance Spare parts lists The spare parts lists for the machine can be found on the Internet at www.pft.net. DOCUMENT CENTRE Open the Document Centre under Service → Downloads. -
Page 46: Disassembly
SWING M delivery pump / Part 2 Overview, operation and service Disassembly Disassembly After the useful service life has been reached, the device has to be dismantled and disposed of in an environment-friendly manner. Safety Personnel Disassembly must be carried out by specially trained technical personnel only. -
Page 47: Disassembly
SWING M delivery pump / Part 2 Overview, operation and service Disassembly Disassembly When decommissioning, clean the device and dismantle it according to the applicable work safety and environmental protection regula- tions. Prior to starting the disassembly: Switch off device and secure against restarting. -
Page 48: Disposal
SWING M delivery pump / Part 2 Overview, operation and service Disposal Disposal Provided no return or disposal agreements have been made, recycle the disassembled parts: Scrap metals. Recycle plastic elements. Dispose of remaining components, sorted according to the type of material. - Page 49 SWING M delivery pump / Part 2 Overview, operation and service Disposal page 49 / 52...
- Page 50 SWING M delivery pump / Part 2 Overview, operation and service Disposal page 50 / 52...
- Page 51 SWING M delivery pump / Part 2 Overview, operation and service Disposal page 51 / 52...
- Page 52 PFT - ALWAYS AT YOUR SITE Knauf PFT GmbH & Co. KG Postfach 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Germany Telephone: +49 9323 31-760 Fax: +49 9323 31-770 Technical hotline: +49 9323 31-1818 info@pft.net www.pft.net...
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