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14/09/2021
Operating Manual
PFT Conveying Pump SWING L
Part 2, EC Declaration of Conformity
Overview – Operation – Spare Parts Lists
Item number of operating manual: 00209863
Item number of the machine SWING L FU 400V parts list: 00178415
Item number of the machine SWING L 400V parts list: 00197829
Item number of the machine SWING L FU 230V parts list: 00201952
Item number of the machine SWING L FU 230V 3Ph 60 Hz parts list: 00226499
Read the operating manual before starting any work!
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Table of Contents
Related Manuals for PFT SWING L Series
Summary of Contents for PFT SWING L Series
- Page 1 Contents 14/09/2021 Operating Manual PFT Conveying Pump SWING L Part 2, EC Declaration of Conformity Overview – Operation – Spare Parts Lists Item number of operating manual: 00209863 Item number of the machine SWING L FU 400V parts list: 00178415...
- Page 2 © Knauf PFT GmbH & Co. KG Postfach 60 97343 Iphofen Einersheimer Strasse 53 97346 Iphofen Germany Tel.: +49 (0) 93 23/31-760 Fax: +49 (0) 0 93 23/31-770 Technical hotline: +49 9323 31-1818 info@pft.net www.pft.net 14/09/2021...
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Page 3: Table Of Contents
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Contents EC Declaration of Conformity ..... 6 Overview of SWING L control box 00212258 ............17 Examination ..........7 Operating modes ........18 ... - Page 4 PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Contents 29.1 Check the mortar consistency ... 29 38.5 Table of malfunctions ......40 29.2 Put the SWING L 400V / 230V into Signs for hose blockages: ......41 ...
- Page 5 PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Contents Disassembly ..........54 Spare parts lists.......... 56 46.1 Safety ..........54 50.1 Accessories / necessary accessories ........56 46.2 Disassembly ........
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Page 6: Ec Declaration Of Conformity
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists EC Declaration of Conformity 1 EC Declaration of Conformity Firma: Knauf PFT GmbH & Co. KG Einersheimer Straße 53 97346 Iphofen Germany declares under our sole responsibility that the product:... -
Page 7: Examination
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Examination Examination Examination by machine operator Prior to each shift, the machine operator has to examine the effectiveness of the control and safety devices as well as the proper fitting of the protection devices. -
Page 8: General Information
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists General information 3 General information 3.1 Information regarding the operating manual This manual gives important notes and instructions on the correct use of the equipment. The adherence to all specified safety and handling instructions is a prerequisite for a safe working environment. -
Page 9: Technical Specifications
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Technical spe 4 Technical specifications 4.1 General specifications Specification Value Unit Weight 130 - 135 kg Length 1500 mm Width 575 mm Height 665 mm Container volume 70 litres 4.2 Connected load 400V... -
Page 10: Operating Requirements
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Operating requirements 5 Operating requirements Ambient conditions Specification Value Unit Temperature range 2–45 °C Relative humidity (maximum) 80 % Operating period Specification Value Unit Maximum continuous operating period... -
Page 11: Swing L Dimensions
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists SWING L dimen 9 SWING L dimensions 1500 Fig. 1: Dimensions 10 Type plate The type plate contains the following information: ■ Manufacturer ■ Type ■ Year built ■... -
Page 12: Overview Of Swing L
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Overview of SWING L 12 Overview of SWING L Fig. 4: Overview of SWING L 1. Compressor holder (accessory) 8. Plastic wheel 2. Material hopper, top section plastic 9. -
Page 13: Overview Of Swing L
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Overview of S 12.1 Overview of SWING L Fig. 5: Overview of SWING L 1. Driver claw 5. Pressure flange 2. Screw pump shaft 6. Magnetic safety sensor 3. -
Page 14: Overview Of Swing L Control Box 00175139
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Overview of SWING L control bo 13 Overview of SWING L control box 00175139 Fig. 6: Overview of SWING L Main reversing switch (also used as emergency stop switch) Pushbutton for operation “ON”... -
Page 15: Overview Of Swing L Control Box 00197825
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Overview of S 14 Overview of SWING L control box 00197825 400V Fig. 7: Overview of SWING L Main reversing switch (also used as emergency stop switch) Pushbutton for operation “ON” (green)/“OFF” (red) Red control lamp –... -
Page 16: Overview Of Swing L Control Box 00207719
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Overview of SWING L control bo 15 Overview of SWING L control box 00207719 FU 230V Fig. 8: Overview of SWING L Main reversing switch (also used as emergency stop switch) Pushbutton for operation “ON”... -
Page 17: Overview Of Swing L Control Box 00212258
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Overview of S 16 Overview of SWING L control box 00212258 230V Fig. 9: Overview of SWING L Main reversing switch (also used as emergency stop switch) Pushbutton for operation “ON” (green)/“OFF” (red) Red control lamp –... -
Page 18: Operating Modes
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Operating modes 17 Operating modes 17.1 Pump motor selector switch The pump motor has three modes of operation: Selector switch position "0": The machine is switched off. Selector switch on the right (latching) for D and R pumps: The machine starts when the main switch and the control voltage are switched on. -
Page 19: Description Of Functions
General safety instructions for mixing pumps. 19 Description of functions The PFT SWING L is a conveying pump with an electronic, continuously adjustable direct drive. Its application is universal, whether fed from buckets or screw mixers. Fluid, pumpable and solvent-free materials up to a maxium of 3 mm granulation* can be pumped, grouted and sprayed. -
Page 20: Material
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Material 20 Material For all pumpable ready-mix dry mortar such as: For liquid materials such as: Adhesive mortar Emulsion paints Reinforcement plaster Primers Finishing plaster ... -
Page 21: Mortar Pressure Gauge
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Mortar pressu 21 Mortar pressure gauge DANGER! Operating pressure too high! For reasons of safety, the use of a mortar pressure gauge is recommended. Machine components can fly open in an uncontrolled manner and injure the operator. -
Page 22: Transport And Packaging
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Transport and packaging 23 Transport and packaging 23.1 Safety instructions for transportation Improper transport CAUTION! Damages can be caused by improper transport! Significant damages may arise if items are transported incorrectly. -
Page 23: Transportation Of Existing Machines
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Packaging Suspended loads WARNING! Danger of death due to suspended loads! Falling or swinging parts can pose a fatal hazard when heavy loads are lifted. Therefore: – Never step underneath suspended loads. -
Page 24: Safety Equipment
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Safety equipment Handling the packaging materials Provided no agreements for the return of packaging have been made, separate the materials according to type and size and reuse or recycle them accordingly. -
Page 25: Setting Up The Machine
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Setting up th 27 Setting up the machine Before operating the machine, carry out the following preparations: DANGER! Rotating screw pump shaft! Reaching into the material hopper poses a risk of inury. -
Page 26: Preparing The Control Box With Frequency Transformer (Fu 400V)
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Setting up the machine 27.2 Preparing the control box with frequency transformer (FU 400V) 1. Only connect the machine (1) to 3-phase current with 400 V. DANGER! Danger of death due to electric current! -
Page 27: Preparing The Control Box With Frequency Transformer
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Setting up th 27.4 Preparing the control box with frequency transformer 1. Connect the machine only to a 230V AC power supply line (1). DANGER! Danger of death due to electric current! -
Page 28: Mortar Pressure Gauge
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Check direction of rotation Fill the SWING L material hopper with about one litre of wallpaper paste so that the screw pump does not run dry during startup and inspection. -
Page 29: Empty The Remaining Wallpaper Paste
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Filling mater 28.2 Empty the remaining wallpaper paste 1. Remove the cover (1) from the cleaning nozzle and drain the remaining wallpaper paste from the material container. 2. Screw on the cover (1) again. -
Page 30: Put The Swing L 400V / 230V Into Operation
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Mortar hoses 29.2 Put the SWING L 400V / 230V into operation 1. Turn the main reversing switch (1) to position "I". 2. The green control lamp (2) for the control voltage must light up. -
Page 31: Switch On The Swing L
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Establish air 30.3 Switch on the SWING L 1. Switch on the SWING L FU (Fig. 33), turn the selector switch (1) to the right. 2. Switch on the SWING L (Fig. 34), press the green push button (2) (control voltage "ON"). -
Page 32: Switch On Air Compressor 400V (Accessory)
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Monitor the machine 32.2 Switch on air compressor 400V (accessory) 1. Switch on the air compressor, connect the plug to the control cabinet. Fig. 37: Air compressor 400V 32.3... -
Page 33: Speed Controller
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Processing ma 1. Switch on the SWING L FU (Fig. 39), turn the selector switch (1) to the right. 2. Switch on the SWING L (Fig. 40), press the green push button (2) (control voltage "ON"). -
Page 34: Brief Interruptions
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Processing material 34.3 Brief interruptions NOTE! Always observe the setting time of the material to be processed: Clean the system and mortar hoses depending on the setting time of the material and the length of the interruption (pay attention to outside temperature). -
Page 35: Switch Off Air Compressor 230V (Accessory)
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Remote contro 34.6 Switch off air compressor 230V (accessory) 1. Switch off the air compressor. 2. Open the air cock on the sprayer. DANGER! Risk of injury from compressed air! Fig. -
Page 36: Measures In Case Of Power Cut
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Measures in case of power cut 37 Measures in case of power cut 37.1 Main switch to position “0“ 1. Close the air tap at the spraying gun. -
Page 37: Restart Swing L Fu
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Measures in c 37.3 Restart SWING L FU NOTE! The SWING L is equipped with a restart interlock. In case of a power cut, the system has to be started as follows. -
Page 38: Work On Troubleshooting
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Work on troubleshooting 38 Work on troubleshooting 38.1 Reaction in the event of faults The following strictly applies: 1. In the event of faults presenting immediate danger to persons or property, activate the emergency OFF function immediately. -
Page 39: Malfunctions
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Work on troub 38.3 Malfunctions The following chapter details the possible causes of malfunctions and how to solve them. Reduce maintenance intervals according to the actual load if malfunctions keep reoccurring. -
Page 40: Table Of Malfunctions
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Work on troubleshooting 38.5 Table of malfunctions Malfunction Possible cause Solution Solution made by Machine does Main switch not activated Turn on the main switch Operator not start:... -
Page 41: Signs For Hose Blockages
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Signs for hos 39 Signs for hose blockages: 39.1 Indications of clogged hoses: ■ Made by operator: ■ Blockages can occur in the pressure flange or in the material hoses. -
Page 42: Removal Of Blockages In The Hose
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Removal of blockages in the ho 40 Removal of blockages in the hose DANGER! Danger from discharged material! Never loosen the hose couplings as long as the pressure head is reduced! Material to be conveyed can be discharged under pressure and cause injuries particularly to the eyes. -
Page 43: Change The Direction Of Rotation For Swing L
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Removal of bl 40.2 Change the direction of rotation for SWING L Let the pump motor run briefly in reverse: 1. Turn the main reversing switch (1) to position "0". -
Page 44: Switch The Swing L Fu On Again After Removing The Blockage
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists End of work / Cleaning the mac 40.4 Switch the SWING L FU on again after removing the blockage 1. Let the machine run briefly without mortar hoses. -
Page 45: Cleaning The Swing L
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists End of work / The machine must be cleaned every day after work and before long breaks. 41.1.1 Switch off the SWING L FU 1. Turn selector switch (1) to position "Zero" (middle position). -
Page 46: Decouple Mortar Hose
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists End of work / Cleaning the mac 41.3 Decouple mortar hose DANGER! Risk of injury from discharged mortar! Discharged mortar may lead to injuries to eyes and face. -
Page 47: Clean The Pump
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Clean the pum Remove the fine plaster spraying nozzle (5) from the spraying gun. Loosen the ring screw (6) and pull the air nozzle tube (7) out of the spray head. -
Page 48: Maintenance
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Maintenance 44 Maintenance 44.1 Safety Personnel The maintenance works described here can be carried out by the operator, unless marked otherwise. Some maintenance work must only be carried out by specially ... - Page 49 PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Maintenance DANGER! Danger of death due to electric current! Contact with live components can lead to death or serious injury. Live electrical components can move uncontrollably and cause serious injury.
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Page 50: Maintenance Plan
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Maintenance 44.3 Maintenance plan The following paragraphs describe the maintenance works that are require for an ideal and trouble-free operation. In the event that increased wear is detected during regular checks, the required maintenance intervals have to be shortened according to the actual signs of wear. -
Page 51: Tightening Torque For The Screws On The Material Container
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Maintenance 44.5 Tightening torque for the screws on the material container NOTE! If the material container is removed for cleaning and then screwed on again, the tightening torque for the screws of the material container must be observed. -
Page 52: Change Pump
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Maintenance 44.7 Change pump Pump parts that do not achieve the required pumping pressure when clamped, have to be replaced. When changing the pump, make sure that: ... -
Page 53: Measures After Effected Maintenance
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Periodic insp 44.8 Measures after effected maintenance 44.9 After finishing the maintenance works and prior to switching on the machine, the following steps have to be carried out: Check all previously loosened screw connections for secure fit. -
Page 54: Disassembly
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Disassembly 46 Disassembly After the useful service life has been reached, the device has to be dismantled and disposed of in an environmental-friendly manner. 46.1 Safety Personnel ... -
Page 55: Disassembly
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Disposal 46.2 Disassembly Clean the device for phasing out and disassemble under observance of applicable health and safety rules as well as environmental regulations. Prior to starting the disassembly: ... -
Page 56: Operating Manual
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Operating Manual 49 Operating Manual Operating Manual for the machine can be found on the Internet at: Knauf PFT - Downloads - Datenblätter DOKUMENT CENTER Finden Sie mit Hilfe unseres... -
Page 57: Index
PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Index 51 Index End of work / Cleaning the machine ....44 A Environmental protection ........55 Accessories / necessary accessories ....56 Establish air supply ..........31 Air filter compressor .......... - Page 58 PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Index O Remove the pump ..........47 Only for machines with fixed speed ....28 Restart SWING L 400V / 230V ......37 Operating manual ..........8 Restart SWING L FU ......... 37 Operating Manual ..........
- Page 59 PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists Transportation ............ 22 Vibrations ............10 Transportation checklist ........22 W Transportation of existing machines ....23 When working on and in the control box .... 48 TWISTER D 6-3 ..........10 witch on air compressor 400V (accessory) ..
- Page 60 PFT Conveying Pump SWING L Overview – Operation – Spare Parts Lists PFT – ALWAYS AT YOUR SITE Knauf PFT GmbH & Co. KG Postfach 60 97343 Iphofen Einersheimer Strasse 53 97346 Iphofen Germany Tel: +49 9323 31-760 Fax: +49 9323 31-770 Technical hotline: +49 9323 31-1818 info@pft.net...
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