PFT G 5 c FU 230V Operating Instructions Manual
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PFT G 5 c FU 230V Operating Instructions Manual

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OPERATING INSTRUCTIONS
BAL.NO.00 07 45 22
MIXING PUMP
PFT G 5 c FU 230V
WE KEEP THINGS MOVING

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Summary of Contents for PFT G 5 c FU 230V

  • Page 1 OPERATING INSTRUCTIONS BAL.NO.00 07 45 22 MIXING PUMP PFT G 5 c FU 230V WE KEEP THINGS MOVING...
  • Page 2 It is prohibited to forward this document, even excerpts, without written authorization by us. All technical specifications, diagrams etc. are subject to copyright protection. All rights, errors and modifications reserved. © by Knauf PFT GmbH & Co. KG...

  • Page 3: General Information

    The PFT G 5 c FU 230 mixing pump will be a trustworthy aid, if it is operated correctly and handled with care. It is prohibited to forward this document, even excerpts, without written authorization by us.
  • Page 4 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 General Information 01.2005 ____________________________________________________________________________________________________________ ________________________________________________________________________________________ Knauf PFT GmbH & Co. KG Telephone 09323 / 31-760 PO Box 60 Telefax 09323 / 31-770 D-97343 Iphofen Internet www.pft.de ________________________________________________________________________________________...

  • Page 5: Pft Sales Information

    ____________________________________________________________________________________________________________ Initial inspection after delivery An indispensable task of all technicians delivering the PFT G 5 c FU 230 mixing pump is the inspection of the machine settings at the end of the first spraying phase. The factory settings can be changed during the first operation. If these changes are not corrected in time, immediately after initial start-up, then operating trouble can be expected.

  • Page 6: Table Of Contents

    ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Table of Contents 01.2005 ____________________________________________________________________________________________________________ General information ............................1 PFT sales information............................3 Table of contents ..............................4 Overview ................................5 Water manifold ..............................6 Air manifold.................................7 Description of functions ............................9 Basic safety instructions ..........................10 Setting values ..............................12 Mortar pump ..............................13...

  • Page 7: Overview

    ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Overview 01.2005 ____________________________________________________________________________________________________________ Mixing pump motor 11. Pump system D6-2L Star wheel 12. Water manifold Protection grille with bag opener 13. Water inlet Material hopper 14. Control box Connecting cable high pressure pump 15.

  • Page 8: Water Manifold

    ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Water Manifold 01.2005 ____________________________________________________________________________________________________________ Water to mixing tube Outlet tap Water intake valve Needle valve Water safety switch Water flow meter Water intake (high pressure pump) 10. Gauge primary water pressure Pressure reducer 11.

  • Page 9: Air Manifold

    ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Air Manifold 01.2005 ____________________________________________________________________________________________________________ 1. Socket compressor 230 V, 16 A Motor mixer direction of rotation 2. Socket high pressure pump 230 V, 16 A Water flow button 3. Housing 10-pin, mixer motor 10.
  • Page 10 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Air Manifold 01.2005 ____________________________________________________________________________________________________________ 1. Air from compressor Air pressure gauge 2. Counter flow valve Air pressure safety switch 3. Air pressure safety switch Air to the spraying gun ________________________________________________________________________________________ Knauf PFT GmbH & Co. KG...

  • Page 11: Description Of Functions

    Description of Functions 01.2005 ____________________________________________________________________________________________________________ The PFT G 5 c FU 230 mixing pump is a continuously operating mixing pump for pre- mixed ready-to-use dry mortar. It can be filled either with bagged material or using the delivery or injection hood.

  • Page 12: Basic Safety Instructions

    _______________________________________________________________________________________________________________ PFT G 5 c FU 230 Basic Safety Instructions 01.2005 _______________________________________________________________________________________________________________ The following terms and symbols are used in this manual for particularly important information: NOTE: Special information for running the machine efficiently. WARNING! Special information, regulations and restrictions concerning the prevention of damage.
  • Page 13 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Basic Safety Instructions 01.2005 ____________________________________________________________________________________________________________ Follow all safety instructions and danger warnings on the machine. Ensure that all instructions are kept legible! Inspect the machine for visible damage and defects at least once every shift! If you notice...

  • Page 14: Setting Values

    ____________________________________________________________________________________________________________ PFT G 5 c FU 230 ATTENTION! technical modification Setting Values: 01.2005 ____________________________________________________________________________________________________________ Safety switch Switching on the machine Switching off the machine Water 2.2 bar 1.9 bar 0.9 bar 1.2 bar Compressor 2 bar 3 bar Compressor safety valve 1.5 bar against closed air pipe (factory setting, secured)

  • Page 15: Mortar Pump

    Mortar Pump 01.2005 ____________________________________________________________________________________________________________ The PFT G 5 c mixing pump is standard-equipped with a D6-2L pump system. Rotor and stator are subject to wear and must be inspected on a regular basis. WARNING! The use of a mortar pressure gauge is absolutely imperative according to the safety regulations of the Builder’s Guild.
  • Page 16 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Mortar Pump 01.2005 ____________________________________________________________________________________________________________ Close valve Let pump run against pressure until there is no more increase in pressure Switch off the machine If the required pressure is no longer attained, the maintenance-free pump must be...

  • Page 17: Initial Start

    H07 RN-F 3x2.5 mm version. We always recommend using the PFT power cable 3x2.5 mm², 25 m with earthling plug and CEE coupling (item no. 20 42 34 20). Before the cabinet box is powered, the following must be observed: Turn off main reversing switch (position “0”, lockable)
  • Page 18 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Initial Start 01.2005 ____________________________________________________________________________________________________________ Connect control box to power supply Now the following steps must be carried out: Turn on the main switch Warning! The protective grille must not be removed during operation or while preparing the machine.
  • Page 19 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Initial Start 01.2005 ____________________________________________________________________________________________________________ WARNING! If the 7-pin connection plug of the mixing pump motor is removed, the control circuit is interrupted (starting lock). To put the machine back into service, the green OFF switch must be used again.
  • Page 20 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Initial Start 01.2005 ____________________________________________________________________________________________________________ Operate red “OFF” pressure switch (machine stops) Connect air hose to air manifold and spraying gun Switch on compressor (insert plug) Connect all required mortar hoses to each other and flush with water to avoid hose blocks (do not leave water in hoses).

  • Page 21: Mortar Consistency / Spraying Guns And Nozzles / Interruption Of Work

    ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Mortar consistency / Spraying guns and nozzles / Interruption of work 01.2005 ____________________________________________________________________________________________________________ NOTE: If work is done without air (e.g. when pumping flow screed), the machine is switched on and off via 42 V remote control. For this purpose, the blind plug must be removed from the coupling and the remote control plug connected.

  • Page 22: Measures At The End Of Work And When Cleaning

    ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Measures at the end of work and when cleaning 01.2005 ____________________________________________________________________________________________________________ WARNING! Prior to dismantling the screw pump and opening the motor tilt flange, make sure under all circumstances that pump and hoses are pressurized.
  • Page 23 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Measures at the end of work and when cleaning 01.2005 ____________________________________________________________________________________________________________ Close water intake valve Depressurize the water hose by opening and then carefully disconnecting the water valve at the side Disconnect power supply If the machine is not going to be used for several days, empty the material hopper.

  • Page 24: Check List

    ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Check List 01.2005 ____________________________________________________________________________________________________________ How can problems with the PFT G 5 c FU 230 mixing pump be avoided or rectified? Fault Cause Remedy Machine does not start! Water - Check water intake...
  • Page 25 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Check List 01.2005 ____________________________________________________________________________________________________________ Machine does not stop - Air pressure safety switch mis- - Adjust air pressure safety switch adjusted or defective - Air hose or gaskets defective - Replace hose check...

  • Page 26: Clearing Hose Blocks

    ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Clearing Hose Blocks 01.2005 ____________________________________________________________________________________________________________ WARNING! In accordance with the safety regulations of the Builder’s Guild, all personnel clearing hose blocks should wear safety goggles and should position themselves in such a way as to avoid injury through discharged mortar.

  • Page 27: Maintenance

    ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Maintenance 01.2005 ____________________________________________________________________________________________________________ Measures to take in the case of a breakdown of the water supply Use suction inlet (item no. 00 00 69 06) to supply machine with clean water from a container.
  • Page 28 First disconnect the power supply, then all other cable connections. Remove water supply lines. If required, dismount mixing tube. The PFT G 5 c FU 230 mixing pump consists of several units (mixing tube, motor with tilt flange, material hopper) that can be transported separately. WARNING!

  • Page 29: Accessories

    The PFT delivery hood is for feeding dry material into the PFT G 5 c FU 230 mixing pump directly from the silo / container. If the material hopper of the PFT G 5 c FU 230 mixing pump is reported to be empty.

  • Page 30: Circuit Diagrams

    ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Circuit Diagram: 01.2005 ____________________________________________________________________________________________________________ ________________________________________________________________________________________ Knauf PFT GmbH & Co. KG Telephone 09323 / 31-760 PO Box 60 Telefax 09323 / 31-770 D-97343 Iphofen Internet www.pft.de ________________________________________________________________________________________...
  • Page 31 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Circuit Diagram: 01.2005 ____________________________________________________________________________________________________________ ________________________________________________________________________________________ Knauf PFT GmbH & Co. KG Telephone 09323 / 31-760 PO Box 60 Telefax 09323 / 31-770 D-97343 Iphofen Internet www.pft.de ________________________________________________________________________________________...

  • Page 32: Spare Part Lists

    ___________________________________________________________________________________________________________ PFT G 5 c FU 230 Spare Parts List Hopper with Frame Assembly 01.2005 ___________________________________________________________________________________________________________ ________________________________________________________________________________________ Knauf PFT GmbH & Co. KG Telephone 09323 / 31-760 PO Box 60 Telefax 09323 / 31-770 D-97343 Iphofen Internet www.pft.de ________________________________________________________________________________________...
  • Page 33 ___________________________________________________________________________________________________________ PFT G 5 c FU 230 Spare Parts List Hopper with Frame Assembly 01.2005 ___________________________________________________________________________________________________________ Item Item no. Article description 20 10 17 10 Star wheel ring nut M24 00 04 64 73 Star wheel G 5 deep-drawn RAL9002...
  • Page 34 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Spare Parts List Mixing Tube Assembly 01.2005 ____________________________________________________________________________________________________________ ________________________________________________________________________________________ Knauf PFT GmbH & Co. KG Telephone 09323 / 31-760 PO Box 60 Telefax 09323 / 31-770 D-97343 Iphofen Internet www.pft.de ________________________________________________________________________________________...
  • Page 35 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Spare Parts List Mixing Tube Assembly 01.2005 ____________________________________________________________________________________________________________ Item Item no. Article description 00 07 15 45 Motor connection cable 1.9 m 7 x 1.5 mm² 16 A with 10-pin industry plug 20 43 23 00 Male insert 10-pin HAN 10 E 00 04 06 71 Socket box 10-pin HAN 10 E 16A 00 06 69 81 EMC cable screw joint M25 x 1.5...
  • Page 36 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Spare Parts List Control Box Assembly 01.2005 ____________________________________________________________________________________________________________ ________________________________________________________________________________________ Knauf PFT GmbH & Co. KG Telephone 09323 / 31-760 PO Box 60 Telefax 09323 / 31-770 D-97343 Iphofen Internet www.pft.de ________________________________________________________________________________________...
  • Page 37 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Spare Parts List Control Box Assembly 01.2005 ____________________________________________________________________________________________________________ Item Item no. Article description 00 07 04 97 Control box G 5 c with frequency converter 230 V EMC 20 46 20 10 Switching relay STR 2 W DC 12V 00 00 93 70 Motor protection switch 1.6-2.5 A PKZM 0-2.5...
  • Page 38 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Spare Parts List Control Box Assembly 01.2005 ____________________________________________________________________________________________________________ ________________________________________________________________________________________ Knauf PFT GmbH & Co. KG Telephone 09323 / 31-760 PO Box 60 Telefax 09323 / 31-770 D-97343 Iphofen Internet www.pft.de ________________________________________________________________________________________...
  • Page 39 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Spare Parts List Control Box Assembly 01.2005 ____________________________________________________________________________________________________________ Item Item no.: Article description 00 00 22 51 Control lamp plug-type socket red without electric bulb 20 45 91 01 Light bulb 42 V 2 W plug-type socket BA 9S...
  • Page 40 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Spare Parts List Water Manifold Assembly 01.2005 ____________________________________________________________________________________________________________ ________________________________________________________________________________________ Knauf PFT GmbH & Co. KG Telephone 09323 / 31-760 PO Box 60 Telefax 09323 / 31-770 D-97343 Iphofen Internet www.pft.de ________________________________________________________________________________________...
  • Page 41 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Spare Parts List Water Manifold Assembly 01.2005 ____________________________________________________________________________________________________________ Item Item no.: Article description 20 20 17 00 Gasket Geka coupling 20 20 15 00 Geka coupling 1/2" socket 20 20 25 00 Hose clip 20-23 20 21 36 02 Water/air hose 1/2"...
  • Page 42 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Spare Parts List Air Manifold Assembly 01.2005 ____________________________________________________________________________________________________________ ________________________________________________________________________________________ Knauf PFT GmbH & Co. KG Telephone 09323 / 31-760 PO Box 60 Telefax 09323 / 31-770 D-97343 Iphofen Internet www.pft.de ________________________________________________________________________________________...
  • Page 43 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Spare Parts List Air Manifold Assembly 01.2005 ____________________________________________________________________________________________________________ Item Item no. Article description 00 04 77 24 Compressor DT4.16 230 V 50/60 Hz cable 0.6 m, earthling plug and holder 20 20 78 00 Skt. screw M8 x 30 DIN 933 zinc-pl.
  • Page 44 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Spare Parts List High Pressure Pump Assembly 01.2005 ____________________________________________________________________________________________________________ ________________________________________________________________________________________ Knauf PFT GmbH & Co. KG Telephone 09323 / 31-760 PO Box 60 Telefax 09323 / 31-770 D-97343 Iphofen Internet www.pft.de ________________________________________________________________________________________...
  • Page 45 ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Spare Parts List High Pressure Pump Assembly 01.2005 ____________________________________________________________________________________________________________ Item Item no. Article description 00 05 08 69 High pressure pump G 54 E 230 V PQm 60 lateral 00 00 14 99 High pressure pump AV 3 PQm 60 230 V 1phase 20 20 50 00 Reduction nipple 1"...

  • Page 46: Technical Data

    ____________________________________________________________________________________________________________ PFT G 5 c FU 230 Technical Data 01.2005 ____________________________________________________________________________________________________________ Drive Pump motor 4.0 kW 50 Hz Star wheel motor 0.25 kW 50 Hz Motor speed Pump motor approx. 375 rpm Star wheel motor approx. 16 rpm Power consumption Pump motor at maximum load 13.9 A at 230 V...
  • Page 48 WE KEEP THINGS MOVING Knauf PFT GmbH & Co. KG PO Box 60 D-97343 Iphofen Einersheimer Strasse 53 D-97346 Iphofen Telephone 0 93 23/31-760 Telefax 0 93 23/31-770 Email info@pft-iphofen.de Internet www.pft.de...

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