Table of Contents
Related Manuals for Optek AS56
Summary of Contents for Optek AS56
- Page 1 Instruction Manual optek-sensors AS56 Version 04.2010_1.2US PN: 1004-2011-02 (-52) optek-Danulat GmbH Emscherbruchallee 2 45356 Essen Phone: +49-(0)201-63409-0 Fax: +49-(0)201-63409-999 E-Mail: info@optek.de Internet: www.optek.com...
- Page 2 This instruction manual is written to assist the user in proper procedures for trouble-free operation. It is explicitly pointed out that optek-Danulat GmbH assumes no responsibility for loss or damage caused due to improper use of this instruction manual or products described herein.
- Page 3 +65 6562 8292 Fax: +65 6562 8293 E-Mail: info@optek.com.sg Russian Federation optek-Danulat GmbH Liter A, Room 911, 26-N Kolomjazhskij Prospekt 33 197341 St. Petersburg Phone: +7 963 342 25 66 E-Mail: info@optek-danulat.ru Internet: http://www.optek.com optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com...
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Page 4: Table Of Contents
Pictograms and signal words ....................2 Note regarding return of the sensor ..................3 Intended use ..........................4 Description of AS56-F / AS56-N sensors ................5 Technical data and exploded views ..................7 Dimension AS56-F / AS56-N sensor..................9 Accessories weld-in port AS25 ..................10 Accessories Varivent adapter port AS25-G60.............. - Page 5 Appendix ..........................40 11.1 Declaration of conformity ....................41 11.2 TÜV NORD CERT GmbH "GS-mark"................. 42 11.3 QM system certificate ......................45 11.4 Decontamination declaration ..................... 46 11.5 Response via fax ....................... 48 - II - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com...
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Page 6: Using The Instruction Manual
Using the instruction manual Using the instruction manual Validity of the instruction manual This instruction manual is valid for AS56-F / AS56-N sensors. Abbreviations mean the following sensor options: • F color sensor (wavelength application specific) • N near infrared (wavelength range 730 - 970 nm) Follow the instruction manual for every operation. -
Page 7: Pictograms And Signal Words
Danger! Electrical voltage. This pictogram indicates danger due to electrical voltage. Caution! This pictogram indicates information on how to avoid material damage. Note! This pictogram indicates instructional or general advice. - 2 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com... -
Page 8: Note Regarding Return Of The Sensor
Please fill out that declaration and add it to sensor packaging when you return the sensor. Note! optek can only accept the returned sensor with the filled out and signed decontamination declaration enclosed in the package. - 3 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010... -
Page 9: Intended Use
Intended use Intended use The optek-sensors AS56 and their variants are to be applied only as absorption sensors for liquids and gases in inline applications according to the technical data. The use of the sensors in hazardous locations is prohibited. -
Page 10: Description Of As56-F / As56-N Sensors
Description of AS56-F / AS56-N sensors Description of AS56-F / AS56-N sensors This sensor is a high precision absorption sensor designed for direct installation into pipelines and vessels. It is of compact and robust construction with a measuring segment optimized with respect to flow and sterile requirements. Two different optical path lengths in combination with an extensive range of accessories offer maximum flexibility for adaptation to the process. - Page 11 Description of AS56-F / AS56-N sensors Attenuation of light intensity, as a result of absorption and/or scattering of substances in the process medium, is described by the Lambert-Beer Law. It states, the logarithm of the transmission loss is proportional to concentration of the substance.
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Page 12: Technical Data And Exploded Views
Technical data and exploded views Technical data and exploded views Tab. 1 Technical data AS56-N and AS56-F AS56-N AS56-F Materials wetted: stainless steel 1.4435 (SS 316 L) surface: electro-polished Ra < 0.8 μm windows: sapphire (seal-less) housing stainless steel 1.4571 (SS 316 Ti) Port connection thread G 1-1/4", ISO 228/1... - Page 13 Clamp 2.0-inch adapter port AS25-G60 • optek T-pieces for pipe DIN 11850 with port AS25-G60, DN 50–DN 100 • optek T-pieces for pipe OD (BS 4825-1) with port AS25-G60, 2.0"–4.0" • Sealing flange AS25 - 8 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010...
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Page 14: Dimension As56-F / As56-N Sensor
Technical data and exploded views Dimension AS56-F / AS56-N sensor Ø60.3mm [2.37"] Ø19mm [0.75"] Fig. 3 Dimension AS56-F / AS56-N sensor 1. OPL (optical path length, measuring gap) 2. Lower O-Ring groove (with approx. 60 mm port length) 3. Upper O-Ring groove (with approx. 30 mm port length) 4. -
Page 15: Accessories Weld-In Port As25
Technical data and exploded views Accessories weld-in port AS25 The AS56 sensor is designed for port connections (similar to Ingold Port) with a 25H7 inside diameter, a nominal length of 60 mm (2.36 '') and a G1 ISO 228/1 connection thread. The AS25-GS60 port is prepared in a way that the straight (0°) AS25-G60 port as well as the angular (15°) AS25-S60 port are easy... - Page 16 After welding, distortion has to be corrected at port AS25-GS60! ∅ ∅ Modify the interior drill hole of 24.7 mm to obtain the nominal diameter 25 H7 ∅ ∅ 25.0 - 25.032 mm) before installing the probe! - 11 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com...
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Page 17: Accessories Varivent Adapter Port As25-G60
68 mm (2.68 '') (TU no. 221-144.02, optek FH50-99). The adapter made of high-quality bulk material 1.4435 (SS 316 L) combines Varivent inline housings with the AS25-G60 weld-in port. -
Page 18: Accessories Clamp Adapter Port As25-G60
[mm] (L = 35 mm + OPL) insertion depth max. [mm] G1¼''A-ISO 228/1 Ø27mm [1.06"] Ø25mm [0.98"] H7 Ø30mm [1.18"] Ø56.5mm [2.22"] Ø63.9mm [2.52"] Fig. 6 Clamp 2.0'' adapter port AS25-G60 - 13 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com... -
Page 19: Accessories Optek T-Pieces For Pipe Din 11850
TS [°C] ≤ 120 200 (248, 302, 392 °F) Admissible pressure at increased temperature PS [bar] Tab. 5 Dimensions for optek T-pieces for pipelines according to DIN 11850 Line size Length L Pipe size Inside diameter D Height H Depth H1... -
Page 20: Accessories Optek T-Pieces For Pipe Od
Admissible pressure PS: 10 mbar - 20 bar for TS -40 °C / +120 °C (-40 °F / +248 °F) TS [°C] ≤ 120 200 (248, 302, 392 °F) Admissible pressure at increased temperature PS [bar] Tab. 7 Dimensions for optek T-pieces for pipe OD Line size Length L Pipe size Inside diameter D Height H Depth H1... -
Page 21: Accessories Sealing Flange As25
O-Ring is located 30 mm (1.18 '') higher. ∅ Both grooves are designed for O-Rings 18.64 x 3.53 mm. The swivel nut is designed for short threads G1- '' ISO 228/1. Ø25mm [0.98"] Fig. 9 Sealing flange AS25 - 16 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com... -
Page 22: Exploded View Of As56-F / As56-N Sensor
Installation Exploded view of AS56-F / AS56-N sensor Fig. 10 Photo and exploded view of AS56-F / AS56-N Tab. 8 Exploded view explanations Explanation Explanation O-Ring 18.0 x 1.5 NBR 70 2 threaded rods M4 x 87 DIN 976 A2... -
Page 23: Installation
/ removal of sensor impractical, poor cleanability 5. Avoid vertical installation from bottom, product may adhere to the windows, insertion / removal of sensor impractical, extremely poor cleanability due to port sump Fig. 11 Sensor positions - 18 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com... - Page 24 • In rare cases seizing of threads may occur. An appropriate lubricant has thus to be used. Apply lubricant as a thin film to the male thread of the port. Appropriate lubricants are given in the spare parts list. - 19 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com...
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Page 25: Installation Of The Sensor
3. Slide the O-Ring into the lower or upper groove (see fig. 12). Fig. 12 O-Ring in lower groove (left) or in upper groove (right) - 20 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com... - Page 26 The probe may in no case touch the opposite wall, a 5 mm (0.20'') distance is sufficient. Observe opposite internals! 5. Slide the sensor into the weld-in port, adapter or T-piece. 6. Manually screw-tighten swivel nut. Fig. 13 Tightening swivel nut - 21 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com...
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Page 27: Airpurge
10 minutes at a maximum of 0.5 bar (7.25 psi) gauge pressure. In case you do not have airpurge supply of appropriate quality, you can use the optek Air Drying System ADS. 3. Reduce air pressure to approx. 0.1 bar (1.45 psi). -
Page 28: Connection To Converter C4000
3. Insert the sensor cable until it audibly locks into place. Only then, the thread grips. 4. Fasten the thread, until it locks into place. The connection is now fastened. Fig. 16 Connecting sensor cable - 23 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com... - Page 29 • A -D Detector inputs • E -F Connections for lamp outputs The connections depend on the equipment of your converter and on how many sensor you would like to connect. - 24 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com...
- Page 30 100 m / 328 ft.* 4 sensors 2 x AS56 A / C 50 m / 164 ft. 2 x AS56 B / D *. Cable sets length > 100 m (328 ft.) on request. - 25 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com...
- Page 31 Too high lamp voltage reduces the life of the lamp module considerably. Follow the instructions in the instruction manual of the converter. During operation, voltage at the lamp is 4.8 V DC. - 26 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com...
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Page 32: Connection To Converter 156
3. Insert the sensor cable until it audibly locks into place. Only then, the thread grips. 4. Fasten the thread, until it locks into place. The connection is now fastened. Fig. 19 Connecting sensor cable - 27 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com... - Page 33 Connections depend on the equipment of your converter and on the number of sensors you wish to connect. Note! Stick to the detector inputs and lamp outputs specified in table 10. Thus, danger of mixing inputs and outputs up is minimized. - 28 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com...
- Page 34 Too high lamp voltage reduces the life of the lamp module considerably. Follow the instructions in the instruction manual of the converter. During operation, voltage at the lamp is 4.8 V DC. - 29 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com...
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Page 35: Faults
To solve the problem efficiently, we ask you to have the sheet with system data of your sensor or system at hand. See preliminary note for our contact data. - 30 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com... - Page 36 Small deviations given in % calibration of the receiving mA-output mA-input. • Send system (converter and None of the above mentioned Defect of converter sensor) to optek for checking errors can be detected. purposes. - 31 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com...
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Page 37: Maintenance
Statistical service life amounts to 3 years. Note! The used detector is not subjected to measurable aging when used properly. - 32 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com... -
Page 38: Exchange Of Lamp Module
5. Loosen both screws (10, fig. 22) of the lamp module. Fig. 22 Screws of lamp module 6. Pull out the lamp module (11, fig. 23). Fig. 23 Pulling out lamp module - 33 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com... - Page 39 12. Fasten both cylinder nuts. Fig. 25 Placing backplate and fastening cylinder nuts 13. Re-connect the sensor cable. 14. Switch on the measuring system. 15. Follow the instructions given in chapter 9.3, page 35. - 34 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com...
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Page 40: Return To Operation After The Exchange Of Lamp Module
4. Document your settings using the form (see instruction manual of the converter). 5. Check measuring results with regard to plausibility. 6. If settings and measuring results are correct, enable measuring. - 35 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com... -
Page 41: Spare Parts And Accessories
50.52 x 1.78 1203-0004-0021-02 9.4.4 Gaskets (wetted)* Tab. 16 Spare parts – gaskets (wetted) (2 of each) Part number 18.64 x 3.53 EPDM (FDA, USP Class VI) 1203-0002-0034-03 *others on request - 36 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com... -
Page 42: Screw Sets
Sealing flange AS25 1200-3401-0002-00 optek T-piece, pipe DIN 11850 - DN 50 0125-1410-08 optek T- piece, pipe DIN 11850 - DN 65 0125-1510-08 optek T- piece, pipe DIN 11850 - DN 80 0125-1610-08 optek T- piece, pipe DIN 11850 - DN 100 0125-1710-08 optek T-piece, pipe BS 4825/1 OD - 2.0"... -
Page 43: Accessories - Cables
1331-0200-0025-00 30 m (98 ft.) 1331-0200-0030-00 35 m (115 ft.) 1331-0200-0035-00 40 m (131 ft.) 1331-0200-0040-00 45 m (148 ft.) 1331-0200-0045-00 50 m (164 ft.) 1331-0200-0050-00 other cable lengths on request - 38 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com... -
Page 44: Disposal
For disposal, disassemble the system units and separate them according to the described material groups. Dispose of materials according to national legislation! If no agreement has been made regarding the return, you can send optek elec- tric appliances back to us. - 39 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010... -
Page 45: Appendix
Appendix Appendix - 40 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com... -
Page 46: Declaration Of Conformity
Control 4000 (C4XXX with X=0..5); Fermenter Control (FCXX with X=0..2); Haze Control (HC 4XXX, X=0..5) and one or several sensors of the series AF16, AF26, AF45, AF46, TF16-N, DTF16, ASD19, ASD25, AS16, AS56 have been developed, constructed and manufactured in conformity with the mentioned EC directives. -
Page 47: Tüv Nord Cert Gmbh "Gs-Mark
Appendix 11.2 TÜV NORD CERT GmbH "GS-mark" Fig. 26 GS-mark - 42 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com... - Page 48 Appendix Fig. 27 GS-mark — annex 1 of the certificate - 43 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com...
- Page 49 Voltage supply of the light transmitters is 5 V. XYZ in the type designation stand for number of optek sensor inputs (X), number of interface inputs or interface types (Y) and number of lamp outputs (Z).
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Page 50: Qm System Certificate
Appendix 11.3 QM system certificate Fig. 28 QM system - 45 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com... -
Page 51: Decontamination Declaration
• Place the filled out and signed decontamination declaration on top of the packaging content and add a copy to the transportation documents. • Send component to: optek-Danulat GmbH Emscherbruchallee 2 45356 Essen - 46 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com... - Page 52 He further certifies that the returned components have been cleaned carefully and that, to the best of his knowledge, they are free of any residues in dangerous quantities. ________________________ _____________________ ________________________ _______________________ Place Date Name of the signatory Signature in block letters - 47 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com...
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Page 53: Response Via Fax
We are currently using the following make: ______________________________ Please call me. The instruction manual for the ________________________________ model good O not good I have the following improvement suggestions: ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ Yours faithfully, Date / signature - 48 - optek-sensors AS56, Version 04.2010_1.2US, 15.04.2010 www.optek.com...