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Summary of Contents for Optek TF56
- Page 1 Instruction Manual optek-sensors TF56 Version 02.2008_1.1US PN: 1004-2007-02 optek-Danulat GmbH Emscherbruchallee 2 45356 Essen Germany Phone: +49-201-63409-0 Fax: +49-201-63409-999 E-Mail: info@optek.de Internet: www.optek.com...
- Page 2 This instruction manual is written to assist the user in proper procedures for trouble-free operation. It is explicitly pointed out that optek-Danulat GmbH assumes no responsibility for loss or damage caused due to improper use of this instruction manual or products described herein.
- Page 3 Toll free call: +1 800 371 4288 Fax: +1 262 437 3699 E-Mail: info@optek.com Singapore optek-Danulat Pte. Ltd. 25 Int’l Business Park #05-109-f German Centre Singapore 609916 Phone: +65 6562 8292 Fax: +65 6562 8293 E-Mail: info@optek.com.sg Internet: http://www.optek.com optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com...
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Page 4: Table Of Contents
Pictograms and signal words ............. 3 Note regarding return of the sensor ........... 4 Intended use ..................5 Description of the TF56 sensor ............6 Technical data and exploded views ........... 8 Exploded view of TF56 sensor............11 Exploded view of TF56-HT sensor ........... 12 Exploded view of TF56-PV sensor ........... - Page 5 Appendix .................... 34 11.1 Declaration of conformity ..............35 11.2 TÜV NORD CERT GmbH "GS-mark"..........36 11.3 QM system certificate ..............37 11.4 Decontamination declaration ............38 11.5 Response via fax ................40 - II - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com...
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Page 6: System Overview
System overview System overview - 1 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com... -
Page 7: Using The Instruction Manual
Using the instruction manual Using the instruction manual Validity of the instruction manual This instruction manual is valid for TF56 sensor and its variants. There are the following variants: • HT • PV • HT-PV • SF Abbreviations mean the following sensor options: •... -
Page 8: Pictograms And Signal Words
Danger! Electrical voltage. This pictogram indicates danger due to electrical voltage. Caution! This pictogram indicates information on how to avoid material damage. Note! This pictogram indicates instructional or general advice. - 3 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com... -
Page 9: Note Regarding Return Of The Sensor
Please fill out that declaration and add it to sensor packaging when you return the sensor. Note! optek can only accept the returned sensor with the filled out and signed decontamination declaration enclosed in the package. - 4 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008... -
Page 10: Intended Use
Intended use Intended use The optek-sensors TF56 and their variants are to be applied only as scattered light turbidimeters for liquids and gases in inline applications according to the technical data. The use of the sensors in hazardous locations is prohibited. -
Page 11: Description Of The Tf56 Sensor
Description of the TF56 sensor Description of the TF56 sensor The TF56 model is a high precision dual channel scattered light turbidimeter. It measures direct light and light scatterd from particles in the process medium at an angle of 11°. The sensor is made entirely of stainless steel and designed for direct installation into pipelines. - Page 12 Description of the TF56 sensor Its modular construction offers maximum flexibility in adapting to the process, without affecting the property of measurement. An appropriately defined light beam penetrates the process medium. The light scattered from particles in the process medium, e. g. traces of suspended solids, immiscible liquids or gas bubbles, is detected by four hermetically sealed silicon photodiodes at an angle of 11°.
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Page 13: Technical Data And Exploded Views
Cable material insulation PVC (-40 °C … + 70 °C, -40 °F ... +158 °F) SS-plug-protection special high shielded cable sets, optional rigid stainless steel plug Certificates ISO 9001:2000, PED, CE, HP0 - 8 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com... - Page 14 SS 316 Ti Flange 1.4571 / 0120-1306-03 welded 1.5" (ASME B16.5 RF, 150 lbs) SS 316 Ti Flange 1.4571 / 0120-0406-03 welded 2" (ASME B16.5 RF, 150 lbs) SS 316 Ti - 9 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com...
- Page 15 *) Optical path length (OPL) using standard windows model A is given in column OPL A-A. For the TF56 sensor, the sensor body and window combination have to be chosen so that a type A window is installed on the detector side and the optical path length is 40 mm (1.58'').
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Page 16: Exploded View Of Tf56 Sensor
Screw M5 x 6 (DIN 84), 1.4571 (316 Ti) Lamp cable TF56 Purge connection M5, Ms/Ni Note! TF56 sensors are also available als SF version. This applies to positions 4, 8, 14 in fig. 4. - 11 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008... -
Page 17: Exploded View Of Tf56-Ht Sensor
Screw M5 x 6 (DIN 84), 1.4571 (316 Ti) Purge connection M5, Ms/Ni Note! For TF56-HT, the cable set always has to be equipped with plug-protection. TF56 sensors are also available als SF version. This applies to positions 4, 8, 14 in fig. 5. -
Page 18: Exploded View Of Tf56-Pv Sensor
Screw M5 x 6 (DIN 84), 1.4571 (316 Ti) Lamp cable TF56 Purge connection M5, Ms/Ni Note! TF56 sensors are also available als SF version. This applies to positions 4, 8, 14 in fig. 6. - 13 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008... -
Page 19: Exploded View Of Tf56-Ht-Pv Sensor
Screw M5 x 6 (DIN 84), 1.4571 (316 Ti) Purge connection M5, Ms/Ni Note! For TF56-HT-PV, the cable set always has to be equipped with plug-protection. TF56 sensors are also available als SF version. This applies to positions 4, 8, 14 in fig. 7. -
Page 20: Installation
If such problems are not expected because of the process, vertical installation is admissible. Fig. 10 No vertical alignment of the optical arms - 15 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com... - Page 21 • Dimensioning details are given in the technical data. • Windows and window rings have to be installed to the sensor body correctly (also see instruction manual of the corresponding sensor body). - 16 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com...
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Page 22: Installation Of The Sensor
5. Screw on sensor assemblies for detector and lamp sides to the sensor body hand-tight (right-hand thread, fig. 12). It is recommended to use the supplied installation paste. Fig. 12 Installed sensor, example TF16 sensor - 17 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com... -
Page 23: Air Purge
10 minutes at a maximum of 0.5 bar (7.25 psi) gauge pressure. In case you do not have air purge supply of appropriate quality, you can use the optek Air Drying System ADS. 3. Reduce air pressure to approx. 0.1 bar (1.45 psi). -
Page 24: Connection To Converter 556
Connection of the sensor cable without plug-protection on the detector and lamp side: 1. Loosen the connection cover of the sensor. 2. Plug in the sensor cable. 3. Screw-tighten the protection cover. Fig. 15 Connection of the sensor cable without plug-protection - 19 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com... - Page 25 2. Ensure there is an O-Ring (7, fig. 16) for plug-protection. 3. Plug in the sensor cable. 4. Fasten each of the four screws of the plug-protection (19) with washer. Fig. 16 Connection of the sensor cable with plug-protection - 20 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com...
- Page 26 Cable length Lamp output Sensor type of the converter max. 1 sensor Detector input (5, 1, 2) Lamp output (6, 7) 250 m / 820 ft. TF56 Detector input (5, 4, 3) - 21 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com...
- Page 27 Too high lamp voltage reduces the life of the lamp module considerably. Follow the instructions in the instruction manual of the converter. During operation, voltage at the lamp is 4.8 V DC. - 22 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com...
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Page 28: Faults
To solve the problem efficiently, we ask you to have the sheet with system data of your sensor or system at hand. See preliminary note for our contact data. - 23 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com... - Page 29 None of the above mentioned Converter defective sensor body can remain in errors can be detected. the pipeline so that only the optical arms and the converter have to be sent. - 24 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com...
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Page 30: Maintenance
Statistical service life amounts to 3 years. Note! The used detector is not subjected to measurable aging when used properly. - 25 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com... -
Page 31: Exchange Of Lamp Module
7. Fasten the four screws. 8. Re-connect the sensor cable. 9. Switch on the converter. 10. Follow the instructions given in chapter 9.4, page 28. Fig. 18 Exchange of the lamp module - 26 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com... -
Page 32: Exchange Of Detector Module
Maintenance Exchange of detector module The detector module may only be exchanged at the factory. Please contact your contact person at optek. - 27 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com... -
Page 33: Return To Operation After The Exchange Of Lamp Module And Detector Module
4. Document your settings using the form (see instruction manual of the converter). 5. Check measuring results with regard to plausibility. 6. If settings and measuring results are correct, enable measuring. - 28 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com... -
Page 34: Spare Parts And Accessories
Detector assembly (Choose corresponding wavelength module Part number from table 12!) detector assembly TF56 1421-4700-0000-00 detector assembly TF56-HT 1421-4701-0000-00 detector assembly TF56-PV 1421-4704-0000-00 detector assembly TF56-SF 1421-4700-6000-00 detector assembly TF56-HT-PV 1421-4709-0000-00 - 29 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com... -
Page 35: Standard Window
AM 0410-0057-03 type BM 0410-0058-03 type CM *others on request Observe that for TF56 sensor and its variants only type A windows may be installed on the detector side! 9.5.3 Gaskets (not wetted) Tab. 15 Spare parts - gaskets ®... -
Page 36: Screw Sets
New part number set purge connection M5 1201-3131-0001-00 9.5.6 Installation material Tab. 18 Spare parts - installation material Installation material New part number set Klüberpaste UH1 96-402 4 x 12 g 1201-3131-0002-00 - 31 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com... -
Page 37: Accessories Cable Sets
Accessories - cable sets with SS-plug-protection Cable sets with SS-plug-protection*** New part number 2312-0315-0005-00 10 m 2312-0315-0010-00 20 m 2312-0315-0020-00 30 m 2312-0315-0030-00 40 m 2312-0315-0040-00 50 m 2312-0315-0050-00 *** other cable lengths on request - 32 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com... -
Page 38: Disposal
For disposal, disassemble the system units and separate them according to the described material groups. Dispose of materials according to national legislation! If no agreement has been made regarding the return, you can send optek electric appliances back to us. - 33 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008... -
Page 39: Appendix
Appendix Appendix - 34 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com... -
Page 40: Declaration Of Conformity
IEC 61000-4-2 IEC 61000-4-3 IEC 61000-4-4 IEC 61000-4-5 IEC 61000-4-6 IEC 61000-4-11 as well as by application of the norm EN 61610-1:2001. Essen, 22.05.07 Jürgen Danulat General Manager - 35 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com... -
Page 41: Tüv Nord Cert Gmbh "Gs-Mark
Appendix 11.2 TÜV NORD CERT GmbH "GS-mark" Fig. 19 GS-mark - 36 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com... -
Page 42: Qm System Certificate
Appendix 11.3 QM system certificate Fig. 20 QM system - 37 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com... -
Page 43: Decontamination Declaration
• Place the filled out and signed decontamination declaration on top of the packaging content and add a copy to the transportation documents. • Send component to: optek-Danulat GmbH Emscherbruchallee 2 45356 Essen - 38 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com... - Page 44 He further certifies that the returned components have been cleaned carefully and that, to the best of his knowledge, they are free of any residues in dangerous quantities. ________________________ _____________________ ________________________ _______________________ Place Date Name of the signatory Signature in block letters - 39 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com...
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Page 45: Response Via Fax
We are currently using the following make: ______________________________ Please call me. The instruction manual for the ________________________________ model good O not good I have the following improvement suggestions: ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ Yours faithfully, Date / signature - 40 - optek-sensors TF56, Version 02.2008_1.1US, 06.02.2008 www.optek.com...
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