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Summary of Contents for Optek AF16
- Page 1 Instruction Manual optek-sensors AF16 optek-Manual--1004-2001-02--AF16-US-2011-01-04 PN: 1004-2001-02 (-52) optek-Danulat GmbH Emscherbruchallee 2 45356 Essen Phone: +49-(0)201-63409-0 Fax: +49-(0)201-63409-999 E-Mail: info@optek.de Internet: www.optek.com...
- Page 2 This instruction manual is written to assist the user in proper procedures for trouble-free operation. It is explicitly pointed out that optek-Danulat GmbH assumes no responsibility for loss or damage caused due to improper use of this instruction manual or products described herein.
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Page 3: Table Of Contents
Exploded view of AF16-HT-PV-F / AF16-HT-PV-N sensor ..........17 Exploded view of AF16-VA-PV-F / AF16-VA-PV-N sensor ..........18 5.10 Exploded view of AF16-HT-VA-PV-F / AF16-HT-VA-PV-N sensor ........19 5.11 Exploded view of AF16-VB-PV-F / AF16-VB-PV-N sensor ..........20 5.12 Exploded view of AF16-HT-VB-PV-F / AF16-HT-VB-PV-N sensor ........21 Installation ..........................22... - Page 4 Screw sets .......................41 9.8.5 Validation retrofit sets ....................42 9.8.6 Small part sets ......................42 9.8.7 Installation material ....................42 9.8.8 Reference filter for validation ...................42 9.8.9 Accessories - cable sets ..................43 Declaration of conformity .....................44 Contacts ..........................45 - II - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com...
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Page 5: Using The Instruction Manual
Using the instruction manual Using the instruction manual Validity of the instruction manual This instruction manual is valid for AF16-F, AF16-N sensors and their variants. There are the following variants: • HT • VA • VB • PV • HT-VA •... -
Page 6: Pictograms And Signal Words
If the possible cause of risk can be specified, the corresponding pictogram pre- cedes instructions: Danger! Electrical voltage. This pictogram indicates danger due to electrical voltage. Caution! This pictogram indicates information on how to avoid material damage. Note! This pictogram indicates instructional or general advice. - 2 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com... -
Page 7: Returns And Disposal
For disposal, disassemble the system components and separate them according to different material groups. Dispose of materials according to national and local regulations. If no agreement has been made, products may be shipped to optek for disposal. - 3 - optek-Manual--1004-2001-02--AF16-US-2011-01-04... -
Page 8: Intended Use
Intended use Intended use The optek-sensors AF16 and their variants are to be applied only as absorption sensors for liquids and gases in inline applications according to the technical data. The use of the sensors in hazardous locations is prohibited. You can purchase flameproof sensors for hazardous locations from optek. -
Page 9: Description Of Af16-F / Af16-N Sensors
Description of AF16-F / AF16-N sensors Description of AF16-F / AF16-N sensors This sensor is a high precision absorption sensor. It measures attenuation of light passing through the process medium. The sensor was designed for direct installation into pipelines. Fig. 1... - Page 10 Description of AF16-F / AF16-N sensors Attenuation of light intensity, as a result of absorption and / or scattering of substances in the process medium, is described by the Lambert-Beer Law. It states, the logarithm of the transmission loss is proportional to concentration of the substance.
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Page 11: Technical Data And Exploded Views
Technical data and exploded views Technical data and exploded views Tab. 1 Technical data AF16-F Material sensor body made of stainless steel 1.4571; SS 316 Ti (standard) ® ® 1.4435 (SS 316 L), 1.4539, 1.4462, TFM 4215, Hastelloy C4, Hastelloy... - Page 12 Technical data and exploded views Tab. 2 Technical data AF16-N Material sensor body made of stainless steel 1.4571; SS 316 Ti (standard) ® ® 1.4435 (SS 316 L), 1.4539, 1.4462, TFM 4215, Hastelloy C4, Hastelloy Special materials ® ® C22, Titanium, Tantalum, Monel 400, Inconel 625, PP, others on request.
- Page 13 0.9 kg / 10 m Lamp cable (1.5 mm 1.2 kg / 10 m Lamp cable (2.5 mm 1.5 kg / 10 m Lamp cable (4.0 mm Detector cable (AF16) 0.6 kg / 10 m - 9 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com...
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Page 14: Exploded View Of Af16-F / Af16-N Sensor
Technical data and exploded views Exploded view of AF16-F / AF16-N sensor Fig. 3 Photo and exploded view AF16-F / AF16-N Tab. 4 Exploded view explanations Explanation Explanation Sensor body 4 screws M3 x 6 (DIN 7985), 1.4571 (316 Ti) Window ring M24 x 1.5, incl. -
Page 15: Exploded View Of Af16-Ht-F / Af16-Ht-N Sensor
O-Ring 21.95 x 1.78, Viton washer Lamp module AF16 Detector cable with SS plug protector ® O-Ring 10.10 x 1.60, Viton Note! For AF16-HT-F / AF16-HT-N, the cable set always has to be equipped with plug protector. - 11 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com... -
Page 16: Exploded View Of Af16-Va-F / Af16-Va-N Sensor
Technical data and exploded views Exploded view of AF16-VA-F / AF16-VA-N sensor Fig. 5 Photo and exploded view of AF16-VA-F / AF16-VA-N Tab. 6 Exploded view explanations Explanation Explanation Sensor body Lamp cable AF16 Window ring M24 x 1.5, incl. 8 screws M5 Detector adapter AF16, 1.4571 (316 Ti) -
Page 17: Exploded View Of Af16-Ht-Va-F / Af16-Ht-Va-N Sensor
4 screws M3 x 10 (DIN 7985), 1.4571 (316 Ti) O-Ring 10.10 x 1.60, Viton Validation filter in FH01 Note! For AF16-HT-VA-F / AF16-HT-VA-N, the cable set always has to be equipped with plug protector. - 13 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com... -
Page 18: Exploded View Of Af16-Vb-F / Af16-Vb-N Sensor
Technical data and exploded views Exploded view of AF16-VB-F / AF16-VB-N sensor 18 19 20 Fig. 7 Photo and exploded view of AF16-VB-F / AF16-VB-N Tab. 8 Exploded view explanations Explanation Explanation Sensor body Detector adapter AF16-HT-VB, PEEK Window ring M24 x 1.5, incl. 8 screws M5 Detector module AF16-F or AF16-N ®... -
Page 19: Exploded View Of Af16-Ht-Vb-F / Af16-Ht-Vb-N Sensor
2 screws M3 x 10 (DIN 7985), 1.4571 (316 Ti), O-Ring 10.10 x 1.60, Viton (M3 x 12 permitted) Validation filter in FH03 Note! For AF16-HT-VB-F / AF16-HT-VB-N, the cable set always has to be equipped with plug protector. - 15 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com... -
Page 20: Exploded View Of Af16-Pv-F / Af16-Pv-N Sensor
Technical data and exploded views Exploded view of AF16-PV-F / AF16-PV-N sensor 20 18 18 20 19 18 18 19 Fig. 9 Photo and exploded view of AF16-PV-F / AF16-PV-N Tab. 10 Exploded view explanations Explanation Explanation Sensor body Lamp cable AF16 Window ring M24 x 1.5, incl. -
Page 21: Exploded View Of Af16-Ht-Pv-F / Af16-Ht-Pv-N Sensor
Screw M5 x 6 (DIN 84), 1.4571 (316 Ti) O-Ring 10.10 x 1.60, Viton Purge connection M5, Ms / Ni Note! For AF16-HT-PV-F / AF16-HT-PV-N, the cable set always has to be equipped with plug protector. - 17 - optek-Manual--1004-2001-02--AF16-US-2011-01-04... -
Page 22: Exploded View Of Af16-Va-Pv-F / Af16-Va-Pv-N Sensor
10 9 9 10 23 21 21 23 22 21 21 22 Fig. 11 Photo and exploded view of AF16-VA-PV-F / AF16-VA-PV-N Tab. 12 Exploded view explanations Explanation Explanation Sensor body Detector module AF16-F or AF16-N Window ring M24 x 1.5, incl. 8 screws M5 Detector cable AF16 ®... -
Page 23: Exploded View Of Af16-Ht-Va-Pv-F / Af16-Ht-Va-Pv-N Sensor
Screw M5 x 6 (DIN 84), 1.4571 (316 Ti) Purge connection M5, Ms / Ni Detector adapter AF16-HT, PEEK Note! For AF16-HT-VA-PV-F / AF16-HT-VA-PV-N, the cable set always has to be equipped with plug protector. - 19 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com... -
Page 24: Exploded View Of Af16-Vb-Pv-F / Af16-Vb-Pv-N Sensor
Exploded view of AF16-VB-PV-F / AF16-VB-PV-N sensor 18 19 24 22 22 24 23 22 22 23 Fig. 13 Photo and exploded view of AF16-VB-PV-F / AF16-VB-PV-N Tab. 14 Exploded view explanations Explanation Explanation Sensor body Detector module AF16-F or AF16-N Window ring M24 x 1.5, incl. -
Page 25: Exploded View Of Af16-Ht-Vb-Pv-F / Af16-Ht-Vb-Pv-N Sensor
Screw M5 x 6 (DIN 84), 1.4571 (316 Ti) Detector adapter AF16-HT-VB, PEEK Purge connection M5, Ms / Ni Note! For AF16-HT-VB-PV-F / AF16-HT-VB-PV-N, the cable set always has to be equipped with plug protector. - 21 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com... -
Page 26: Installation
Installation Installation Standard sensor bodies — installation instructions Installation instructions are provided in the armatures instruction manual. - 22 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com... -
Page 27: Installation Of The Sensor
5. Screw on sensor assemblies for detector and lamp sides to the sensor body hand-tight (right-hand thread, fig. 16). It is recommended to use the supplied installation paste. Fig. 16 Installed sensor, example AF16-N / AF16-F sensor - 23 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com... -
Page 28: Airpurge
10 minutes at a maximum of 0.5 bar (7.25 psi) gauge pressure. In case you do not have airpurge supply of appropriate quality, you can use the optek Air Drying System ADS. 3. Reduce air pressure to approx. 0.1 bar (1.45 psi). -
Page 29: Connection To Converter C4000
Connection of the sensor cable without plug protector on the detector and lamp side: 1. Loosen the connection cover of the sensor. 2. Plug in the sensor cable. 3. Screw-tighten the protection cover. Fig. 19 Connection of the sensor cable without plug protector - 25 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com... - Page 30 2. Ensure there is an O-Ring (7, fig. 20) for plug protector. 3. Connect the sensor cable. 4. Fasten each of the four screws of the plug protector (17) with washer. Fig. 20 Connection of the sensor cable with plug protector - 26 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com...
- Page 31 DETECTOR INPUTS LAMP [F] V DC acc. to cable length OPTEK - DANULAT MADE IN GERMANY Fig. 21 Detector inputs and lamp outputs considering converter C4422 as example Letters stand for • A – D detector inputs • E – F...
- Page 32 C4221 C4222 C4322 C4422 C4151 C4251 C4252 C4352 C4452 2 sensors AF16 100 m / 328 ft.* AS56 50 m / 164 ft. 2 sensors AF26 A / C A / C 100 m / 328 ft.* AF16 2 sensors...
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Page 33: Faults
"Software" in the instruction manual of the con- verter. Should you have any difficulty clearing the fault, feel free to contact our customer service. Please find our contact data at Contacts (see chapter 11, page 45). - 29 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com... - Page 34 Small deviations given in % calibration of the receiving mA-output mA-input. • Send system (converter and sensor) to optek for checking purposes. If necessary, the None of the above mentioned Converter defective sensor body can remain in errors can be detected.
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Page 35: Maintenance
Statistical service life is 3 years. Note! The used detector is not subjected to measurable aging when used properly. - 31 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com... -
Page 36: Exchange Of The Lamp Module
6. Insert the new lamp module into the sensor. 7. Fasten the four screws. 8. Re-connect the sensor cable. 9. Switch on the converter. 10. Follow the instructions given in chapter 9.4, page 34. Fig. 22 Exchange of the lamp module - 32 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com... -
Page 37: Exchange Of Detector Module
6. Insert the new detector module into the sensor. 7. Fasten the four screws. 8. Re-connect the sensor cable. 9. Switch on the converter. 10. Follow the instructions given in chapter 9.4, page 34. Fig. 23 Exchange of the detector module - 33 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com... -
Page 38: Return To Operation After The Exchange Of Lamp Module And Detector Module
3. Check the system's zero-point (see instruction manual of the converter). 4. Document your settings using the form (see instruction manual of the con- verter). 5. Check measuring results with regard to plausibility. 6. If settings and measuring results are correct, enable measuring. - 34 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com... -
Page 39: Validation (Only For Sensor Options Va And Vb)
Always document the zero value before and after the zeroing! If it is not possible to set the zero point, check the process medium, measuring segment, windows, lamp module, wiring as well as the serial numbers and repeat the procedure. - 35 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com... - Page 40 Fig. 25 Inserting the reference filter's filter holder 6. Check the correct fitting of the filter holder. 7. Screw the filter holder into the sensor. 8. Protocol the measuring result with reference filter installed. - 36 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com...
- Page 41 The measured value coincides with the admissible value within the tolerance. There is no indication of a sensor or converter malfunction. If the measuring results are too high, the validation filter is dirty or the filter holder is not installed correctly! - 37 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com...
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Page 42: Reference Filter And Certificates
FH03 and are supplied in a storage box (filter protector). The expected measuring result (validation value) for the required measuring wavelength is assigned to these reference filters at optek. It slightly differs from the measuring result of the merely spectral absorption due to differences in the beam path. -
Page 43: Handling The Reference And Validation Filters
Carefully remove surface particles using a compressed air rubber ball or a small soft cleaning brush that does not scratch the optical surface. • Remove absorbing surface soiling using a non-polar solvent (e.g. hexane) that is non-alkaline and free of surface-active agents. - 39 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com... -
Page 44: Spare Parts And Accessories
Spare parts - lamp modules / optics modules / detector modules / wavelength modules Sensor type / name Name / type Old part number New part number lamp module** lamp module AF16 / AF16-HT 2100-0202-02 1426-3131-0801-01 installation kit optics module optics module AF16 2300-0300-00... -
Page 45: Standard Window
Screw sets Tab. 23 Spare parts - screw sets (10 of each) (10 of each) New part number M3 x 6 (DIN 7985) 1206-0010-0023-03 M3 x 12 (DIN 7985) 1206-0010-0077-01 incl. washer M3 (DIN 7980) - 41 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com... -
Page 46: Validation Retrofit Sets
Maintenance 9.8.5 Validation retrofit sets Tab. 24 Spare parts - validation retrofit sets (1 of each) New part number validation retrofit set AF16-VA 1414-3131-4003-00 validation retrofit set AF16-VB 1414-3131-8003-00 9.8.6 Small part sets Tab. 25 Spare parts — small part sets... -
Page 47: Accessories - Cable Sets
Accessories — cable sets with SS plug protector Cable sets with SS plug protector New part number 2311-0315-0005-00 10 m 2311-0315-0010-00 20 m 2311-0315-0020-00 30 m 2311-0315-0030-00 40 m 2311-0315-0040-00 50 m 2311-0315-0050-00 Other cable lengths on request. - 43 - optek-Manual--1004-2001-02--AF16-US-2011-01-04 www.optek.com... -
Page 48: Declaration Of Conformity
Control 4000 (C4XXX with X=0..5); Fermenter Control (FCXX with X=0..2); Haze Control (HC 4XXX, X=0..5) and one or several sensors of the series AF16, AF26, AF45, AF46, TF16-N, DTF16, ASD19, ASD25, AS16, AS56 have been developed, constructed and manufactured in conformity with the mentioned EC directives. -
Page 49: Contacts
Contacts Contacts For further inquiry, feel free to contact us or our distributing partners at any time: Germany Singapore optek-Danulat GmbH optek-Danulat Pte. Ltd. Emscherbruchallee 2 25 Int’l Business Park 45356 Essen / Germany #05-109-f German Centre Phone: +49-(0)201-63409-0 Singapore 609916...