Condair ME Series Operation Manual
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Condair ME Series Operation Manual

Adiabatic air humidification/air cooling system
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READ AND SAVE THESE INSTRUCTIONS
OPERATION MANUAL
Adiabatic air humidification/air cooling system
Condair ME II Control
Humidification and Evaporative Cooling

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Summary of Contents for Condair ME Series

  • Page 1 READ AND SAVE THESE INSTRUCTIONS OPERATION MANUAL Adiabatic air humidification/air cooling system Condair ME II Control Humidification and Evaporative Cooling...
  • Page 2 Condair Group AG, except to the extent required for installation or maintenance of recipient's equipment. Liability Notice Condair Group AG does not accept any liability due to incorrect installation or operation of the equipment or due to the use of parts/components/equipment that are not authorized by Condair Group AG.

  • Page 3: Table Of Contents

    Construction of the hydraulic module System overviews / Functional description 3.4.1 Typical system Condair ME Control with center drain tank and one hydraulic module, internal install (evaporative modules up to 4.2 m/165" wide) 3.4.2 Typical system Condair ME Control with center drain tank and one hydraulic module, external install (evaporative modules up to 4.2 m/165"...
  • Page 4 5.3.2 Settings and features in the "Maintenance" submenu 5.3.2.1 Accessing the "Maintenance" submenu 5.3.2.2 Reset functions in the "Reset" submenu 5.3.2.3 Software update in the "Update" submenu 5.3.2.4 View and export malfunctions and maintenance histories in the "Histories" submenu 5.3.2.5 Load and export the error log file in the "Error Analyzer"...

  • Page 5: Introduction

    Improper use of the Condair ME Control may result in danger to the user or third parties and/or impairment of material assets. If you have questions after reading this documentation, please contact your Condair representative.
  • Page 6 If the operation manual gets mislaid, please contact your Condair representative. Language versions This operation manual is available in various languages. Please contact your Condair representative for information. Introduction...

  • Page 7: For Your Safety

    For safety and warranty reasons any action beyond the scope of this manual must only be carried out by personnel with appropriate industry recognised qualifications or training. It is assumed that all persons working with the Condair ME Control are familiar and comply with the appropriate local regulations on work safety and the prevention of accidents.
  • Page 8 When inadequately operated and/or poorly maintained micro-organisms (including the bacterium which causes Legionnaire’s disease) may grow in the evaporative module, the water tank and the water system of the Condair ME Control and may affect the air in the AHU/air duct.
  • Page 9 Preventing unsafe operation If it is suspected that safe and hygienic operation is no longer possible, then the Condair ME Control should immediately be shut down and secured against accidental power-up according to Section 4.6. This can be the case under the following circumstances: –...

  • Page 10: Product Overview

    – Hydraulic module (mounted internal or external to the duct) – Control unit with integrated controller with touch panel According to your order the Condair ME Control can be equipped with the following options: – Droplet separator – Evaporative module blanking –...

  • Page 11: Product Designation / Which Model Do You Have

    Product designation / Which model do you have The product designation and the most important unit data (e.g. serial number, evaporative module prod- uct key, etc.) are found on the rating plates toward the end of the evaporative module, on the hydraulic module fixing tray and on the right side of the control unit.

  • Page 12: Construction Of The System Components

    Construction of the system components 3.3.1 Construction of the evaporative module air flow direction Upstands Evaporative cassettes (F75, F85, F95, P85, P95, Tank connector ø50 mm, or ø54 mm (2.125") as C85 or C95) applicable Distribution heads Rating plate Blanking plates (option) Droplet separator, mandatory for high face veloci- Mounting frame for evaporative cassettes ties (allows velocities up to 4.5 m/s (886 fpm))

  • Page 13: Construction Of The Hydraulic Module

    3.3.2 Construction of the hydraulic module Drain valve (normally open) Water supply push-fit connector ø15 mm (module is Drain pump supplied with a connecting hose that inserts here) Stage pumps with push-fit connector ø15 mm or Inlet valve (normally closed) ø16 mm (0.625") as applicable.

  • Page 14: System Overviews / Functional Description

    Inter connecting cable hydraulic module Tank drain with trap AHU drain with trap Fig. 4: Typical system Condair ME Control with center drain tank and one hydraulic module, internal install (evaporative modules up to 4.2 m/165" wide) Product Overview 2605794-0 EN 2307...

  • Page 15: Typical System Condair Me Control With Center Drain Tank And One Hydraulic Module, External Install (Evaporative Modules Up To 4.2 M/165" Wide)

    AHU drain with trap Vent drain pipe Tank drain with trap Fig. 5: Typical system Condair ME Control with center drain tank and one hydraulic module, exter- nal install (evaporative modules up to 4.2 m/165" wide) 2605794-0 EN 2307 Product Overview...

  • Page 16: Typical System Condair Me Control With Side Drain Tank And One Hydraulic Module, External Install (Evaporative Modules Up To 3 M/118" Wide)

    Vent drain pipe Tank drain with trap AHU drain with trap Fig. 6: Typical system Condair ME Control with side drain tank and one hydraulic module, external install (evaporative modules up to 3 m/118" wide) Product Overview 2605794-0 EN 2307...

  • Page 17: Typical System Condair Me Control With Two Hydraulic Modules, Internal Install (Evaporative Modules 3.15 M

    3.4.4 Typical system Condair ME Control with two hydraulic modules, internal install (evaporative modules 3.15 m ... 4.2 m/124" ... 165" wide) Blanking plates Evaporative module Control unit Electrical isolator Shut-off valve Hydraulic modules (with inlet valve, drain valve, drain...

  • Page 18: Typical System Condair Me Control With Two Hydraulic Modules, External Install (Evaporative Modules 3.15 M

    3.4.5 Typical system Condair ME Control with two hydraulic modules, external install (evaporative modules 3.15 m ... 4.2 m/124" ... 165" wide) Blanking plates Evaporative module Control unit Electrical isolator Inter connecting cables hydraulic modules Wall feed throughs Pressure equalisation...

  • Page 19: Schematic Flow Diagrams Condair Me Control With One Hydraulic Module

    Water tank Level sensor Drain pump Stage pumps 2... max. 5) Gravity drain valve (NO) Drain trap (building side) Tundish (building side) Fig. 10: Schematic flow diagram Condair ME Control with one hydraulic module (external install) 2605794-0 EN 2307 Product Overview...

  • Page 20: Schematic Flow Diagrams Condair Me Control With Two Hydraulic Modules

    (NO) Drain trap Drain trap (building side) (building side) Tundish (building side) Fig. 11: Schematic flow diagram Condair ME Control with two hydraulic modules (internal install) Hydraulic module A Hydraulic module B Shut-off valve Shut-off valve with strainer with strainer...

  • Page 21: Functional Description Condair Me Control

    The Condair ME Control provides On/Off or stage control by means of the Condair ME Control control unit and the stage pumps. The Condair ME Control control unit processes analog sensor/control signals and uses them to control the stage pumps.

  • Page 22: Operation

    Important notes on operation Qualification of personnel The Condair ME Control must be commissioned and op erated only by personnel familiar with the sys- tem and adequately qualified for the respective tasks. It is the owner’s responsibility to verify proper qualification of the operating personnel.

  • Page 23: Initial Commissioning

    Initial commissioning The initial commissioning of the Condair ME Control may only be carried out by Condair authorized and appropriately trained technical personnel. Inspections Prior to initial commissioning the complete system must be inspected for correct execution of the instal- lations.
  • Page 24 If you are unsure of the quality of your water please consult your Condair distributor for advice.
  • Page 25 • After the disinfection process has completed, neutralise disinfectant, if required. 18. Power cycle the Condair ME Control to remove the forced disinfection demand (allowing normal control to be resumed) and check correct control operations (signals, fault outputs, Modbus/BACnet). 19. If commissioning has not been completed by an approved Condair representative, it is recommended that records are kept of commissioning date and software settings.

  • Page 26: Display And Operating Elements

    If the control unit is switched off all functions (including hygiene functions) of the Con- dair ME are deactivated (see DANGER note blow). Fig. 13: Display and operating elements Condair ME Control DANGER! Risk of electric shock! There is still mains voltage inside the control unit even when you switch off the control unit via the <On/Off>...

  • Page 27: Start Up For Normal Operation

    It is assumed that initial commissioning has been carried out properly by the service technician of your Condair representative. If the Condair ME Control has been out of operation for a prolonged period of time, a complete system service has to be performed prior to the start up.

  • Page 28: Notes On Operation

    The Condair ME is switched on and under voltage "Furnace" Not supported! 4.5.3 Recommended regular checks during operation During operation the Condair ME Control has to be checked periodically in accordance with the table below. Operations Checks Daily Weekly Monthly...

  • Page 29: Manual Draining Of The Water Tank

    Water level is correct (ensure unit is not in drain cycle)  If the checks reveal any irregularities (e.g. leakage, error indication) or any damaged components take the Condair ME Control out of operation as described in Section 4.6. Then, have the malfunction elimi- nated or the damaged component replaced by a well trained specialist or a service technician from your Condair representative.

  • Page 30: Performing A Matrix Wash Over

    4.5.5 Performing a matrix wash over At initial commissioning when the "W49 - Matrix Wash Over" warning message appears or any time new fibre evaporative cassettes have been installed, a matrix wash over cycle has to be performed. If a matrix wash over cycle is required proceed as follows: Note: The "Matrix Wash Over"...

  • Page 31: Decommissioning The System

    If the Condair ME Control is in working order, then for hygiene reasons we recommend that the system should be left powered on, even if the Condair ME Control is not going to be used for a prolonged period of time. To prevent the Condair ME from humidifying/cooling set the "Operation" function in the "Maintenance >...

  • Page 32: Operating The Condair Me Control Software

    Operating the Condair ME control software Home screen After switching on the control unit and the automatic system test the control unit is in normal operating mode and the home screen is shown. Note: the appearance of the home screen depends on the current device and error status and the con- figuration of the humidity/temperature control of the system.

  • Page 33: Device And Error Status Indication Field

    After the demand has dropped to zero, the system drains a small amount of water to give space to the water running out of the matrix. Drain Check The Condair ME is draining the tank and uses the first section of the drain procedure to check whether the drain valve is working properly. Bleeding During operation the stage pumps are stopped periodically to bleed any air out of the pumps by the water flowing back from the distribution pipes.

  • Page 34: Control Indication Field

    Home Setpoint Humidifying %rH (for humidifying application) or temperature setpoint value in °C or °F (for cooling application). Standby 41 % Humidity Control 1685 hr Next Maintenance Winterzeit Operating the Condair ME control software 2605794-0 EN 2307...

  • Page 35: Maintenance Indication Field

    Press the <Help> button in the home screen. The help menu with the contact details appears. 18:04 18:04 07.03.2023 07.03.2023 Home Help About Standby Quick Access Contact Data Condair Group AG Demand 1685 hr info@condair.com www.condairgroup.com Next Maintenance 2605794-0 EN 2307 Operating the Condair ME control software...

  • Page 36: Query Operating States In The "About" Submenu

    Speed Pump 4: Actual speed of stage pump 4 in % of the maximum speed. – Speed Pump 5: Actual speed of stage pump 5 in % of the maximum speed. Operating the Condair ME control software 2605794-0 EN 2307...

  • Page 37: Quick Access To Setting Parameters In The "Quick Access" Submenu

    – Speed Pump 6: Actual speed of stage pump 6 in % of the maximum Speed Pump 6 speed. Note: Appears only for Condair ME systems over 3 m wide with 6 or 7 Speed Pump 7 pumps. – Speed Pump 7: Actual speed of stage pump 7 in % of the maximum Stage Pump 1 speed.

  • Page 38: Configuration

    Region Options: different languages Language – Units: With this setting you determine the desired unit system. English Factory setting: depending on the country Units Metric Options: Metric or Imperial Operating the Condair ME control software 2605794-0 EN 2307...

  • Page 39: Date And Time Settings In The "Date & Time" Submenu

    USB interface on the control board. After pressing the selection field, Load Parameters from... a confirmation dialog appears in which you have to confirm the loading of the parameter settings again. 2605794-0 EN 2307 Operating the Condair ME control software...

  • Page 40: Activate/Deactivate Password Protection In The "Password Settings" Submenu

    80 % – LED: With this setting you determine the desired value for the brightness of the status LED. 25 % Factory setting: 25 % 25 ... 100 % Settings range: Operating the Condair ME control software 2605794-0 EN 2307...

  • Page 41: Settings And Features In The "Maintenance" Submenu

    After pressing the selection field, a confirmation dialog appears in which you have to confirm the reset again. The Condair ME then restarts. – Reset Settings: With this function you can reset the parameter setting values of the control software to the last saved values.

  • Page 42: Software Update In The "Update" Submenu

    Export Log File: With this function you can save an error log file created by the control on a USB stick and send it to Condair for further analysis. Note: Before you carry out this function, you must insert a FAT32 formatted USB stick into the USB interface on the control board.

  • Page 43: Start Operating Data Recording In The "Usb Data Logger" Submenu

    Load USB Log Definition (carried out ex works): With this function you – can load a "USB log Definition file" available from Condair on a USB stick. This file determines which parameters are recorded via the USB data logger as soon as data logging is started with the "Mode" parameter.

  • Page 44: View Operating States In The Submenu "Diagnostics > Input Diagnostics

    UV Current – Condair WET Level: Actual level in the Condair Wet container (Ok = 4.0 A Sufficient liquid in the container, Empty = Container empty). Note: This information field only appears if the Condair WET dosing option Leak Monitoring is installed and activated in the Engineering level of the control software.

  • Page 45: Checking The Relays Of The Remote Operating And Fault Indication Board In The "Diagnostics > Rfi Diagnostics" Submenu

    – Speed Pump 6: Actual speed of stage pump 6 in % of the maximum Speed Pump 5 speed. Note: Appears only for Condair ME systems over 3 m wide with 6 or 7 Speed Pump 6 pumps. – Speed Pump 7: Actual speed of stage pump 7 in % of the maximum Speed Pump 7 speed.

  • Page 46: Settings And Features In The "Controls" Submenu

    5.3.3 Settings and features in the "Controls" submenu In the "Controls" submenu you determine the control settings for the humidification system Condair ME. The control settings available depend on the selected signal source and the control mode. 5.3.3.1 Accessing the "Controls" submenu Access the "Controls"...

  • Page 47: Control Settings In The "Signal Settings" Submenu

    BACnet (Signal via BACnet) IoT (Signal via IoT) Signal Type Control 0-10V – System Mode: with this setting you determine whether the Condair ME Control is configured as an air humidifier ("Humidifying") or as an air cooler Setpoint Humidifying ("Cooling"). 40 %...
  • Page 48 07.03.2023 – Signal Type Temperature: with this setting you determine the control Signal Settings signal with which the Condair ME system is controlled. Source Note: This setting appears only if "Source" is set to "Analog", "System Mode" Analog is set to "Cooling" and "Control Mode" is set to "P-Control" or "PI-Control".
  • Page 49 Enable Contact: With this setting you determine whether the enable contact on the driver board is evaluated ("On") or ignored ("Off") by the control software. Factory setting: Options: On or Off 2605794-0 EN 2307 Operating the Condair ME control software...

  • Page 50: Stage Switching Settings In The "Stage Switching" Submenu

    Threshold 7: With this setting you determine the set point at which the pump of stage 7 will switch on or off in % of the demand signal. Factory setting: Varies with number of stages Setting range: 3 ... 99 % Operating the Condair ME control software 2605794-0 EN 2307...

  • Page 51: Communication Settings In The "Network" Submenu

    Primary DNS 000.000.000.000 – IP Address: This field shows the actual IP address of Condair ME as- signed manually or assigned by a DHCP server. Primary DNS If the parameter "DHCP Mode" is set to "Fixed", the IP address of Con- 000.000.000.000...

  • Page 52: Settings In The "Iot Settings" Submenu

    MAC Address: Factory set MAC Address (Media Access Control) of Condair ME. Not modifiable. – Host Name: Host Name of Condair ME automatically generated by the control. Format: "IC_"+"Serial number of Condair ME". Not modifiable. 5.3.4.3 Settings in the "IoT Settings" submenu The following settings are only required for communication via IoT.

  • Page 53: Settings In The "Modbus Settings" Submenu

    BACnet/IP (BACnet/IP via RJ45 interface) Important: regarding the setting of the individual BACnet parameters as well as the wiring of the Condair ME for the BACnet IP or BACnet MS/TP communication, please observe the instructions in the sepa- rate BACnet addendum manual. This manual can be requested from your Condair representative.

  • Page 54: Settings And Features In The "Hardware Options" Submenu

    Interval: With this setting you determine the interval time for the replace- – ment of the PureFlo cartridge. Note: This setting appears only if the "PureFlo" is activated ("On"). Factory setting: 6 mths Settings range: 1 ... 12 mths Operating the Condair ME control software 2605794-0 EN 2307...

  • Page 55: Maintenance

    The instructions and details for maintenance work must be followed and upheld. Only carry out the maintenance work described in this documentation. The Condair ME Control must be maintained in the prescribed intervals, the cleaning work must be carried out correctly.

  • Page 56: Maintenance Intervals

    Maintenance guide The Condair ME unit will form part or your hot and cold water system and as such require you to un- dertake certain duties with regards to local regulations and bylaws concerning the control of Legionella microbes in water systems.
  • Page 57 Please note that the information given in the table below is only to act as a guide which shows the work to be carried out on "Minor Service" and "Complete System Service". Correct maintenance is vital to ensure optimum output, reliability and safety. Operations Minor Complete...

  • Page 58: Dismantling And Installation Of Components For Maintenance

    Dismantling and installation of components for maintenance WARNING! A full risk assessment must be completed by suitably trained personnel prior to carrying out mainte- nance of the ME unit. There may be increased risk when carrying out maintnenance on systems that necessitate working at height.

  • Page 59: Dismantling And Installation Of The Evaporative Module

    6.4.1 Dismantling and installation of the evaporative module 1. Take the Condair ME Control out of operation as described in Section 4.6 and allow to drain and dry. 2. Switch the AHU off, and isolate the power and water supply to the AHU.

  • Page 60: Health And Safety Requirements

    This work should only be carried out by fully trained specialist organisations or individuals. 2. The control unit of the Condair ME Control must be left powered on to allow automatic flushing and cleaning cycles to occur. If the control unit Condair ME Control is powered off for prolonged periods, water stagnation might occur and contamination result, so the system, including any stor- age tanks or vessels should be drained and left dry.

  • Page 61: Routine Water Sampling And Testing

    4. Clean and disinfect the system in accordance with local regulations and bylaws, and the instructions in this manual. 5. The Condair ME Control system must be connected to a clean, wholesome mains water sup- ply and it is recommended that the supply water is chlorinated. It is the responsibility of the user to ensure that the water system complies with local regulations and bylaws, particularly those for the control of Legionella microbes.

  • Page 62: Cleaning And Disinfection

    1. A qualified person appointed by the customer must risk assess the cleaning and disinfection operation. This assessment should include but is not limited to observance of local regulations and the use of PPE, working from heights and ensuring a full understanding of the Condair ME Control. 2. Coordinate with relevant responsible persons.

  • Page 63: Cleaning And Disinfection Method Statement

    • Start disinfection process with the "Manual Disinfection Start" function under "Menu > Engineer- ing password > Maintenance > Manual Disinfection", to prevent the Condair ME Control draining the water tank during the disinfection process. •...
  • Page 64 Add a mild disinfectant chemical to the tank. • Always leave work area clean, dry and tidy. Step 8 - Re-start the Condair ME system • Refer to the commissioning section of this manual. If in doubt always contact your Condair distributor.

  • Page 65: Resetting The Maintenance Counters

    6.10 Resetting the maintenance counters After completing the Condair ME system maintenance, after replacement of the optional UV lamps or after replacement of the optional PureFlo cartridge, the corresponding maintenance indication or maintenance counter, respectively must be reset. Proceed as follows to reset the maintenance counter:...

  • Page 66: Performing A Software Update

    6.11 Performing a software update To update the control software of the Condair ME or the firmware of one of its electronic boards, proceed as follows: 1. Set the <On/Off> switch on the right side of the control unit to the Off position, then switch off the voltage supply to the control unit via the external electrical isolator and secure switch in the Off posi- tion to prevent it from inadvertent power up.

  • Page 67: Fault Elimination

    Fault elimination Fault indication Malfunctions during operation detected by the control software are indicated by a corresponding Warn- ing message (Status LED lights up yellow and the exclamation mark symbol is displayed in the device and error status field of the home screen) or Error message (Status LED lights up red and the cross symbol is displayed in the device and error status field of the home screen).

  • Page 68: Malfunction List

    Note: Remedial measures highlighted in gray in the malfunction list may only be remedied by a Condair service technician or a service center authorized by Condair. If applicable, contact your Condair repre- sentative.
  • Page 69 ––– Water Missing Maximum filling time of the water tank exceeded. The Condair ME Control stopped operation. The Condair ME Control periodically tries to fill the tank. Note: If – at any time – the required water level is reached, the system will continue with normal operation.
  • Page 70 Water Conductivity The conductivity of the supply water has exceeded the limit value. The Condair ME Control switched to "Fill Cycle Dilution" mode and triggers an error message, if the water conductivity does not drop below the limit value after several dilu- tion cycles.
  • Page 71 Contact your Condair representative. Floater defective. ––– Leak Monitoring Leak of water detected. Standing water outside the tank detected. The Condair ME Control stopped operation. Water leakage on evaporative module Check system and seal any leaky or water piping inside the duct.
  • Page 72 ––– Local 5V Supply Local 5V supply out of valid range! Condair ME Control automatically stopped operation. The fault message must be reset after elimination of malfunction. Short circuit on supply module or supply Contact your Condair representative.
  • Page 73 Distribution board defective. E129 Error Pump x The controller was not able to activate one or more stage pumps. The Condair (Pump 1) ME Control will continue to attempt normal operation. The fault message must be reset after elimination of malfunction.

  • Page 74: Saving Fault And Maintenance Histories To A Usb Stick

    Saving fault and maintenance histories to a USB stick The fault and maintenance histories of the Condair ME can be saved to a USB stick for logging and further analysis. For this purpose, proceed as follows: 1. Set the <On/Off> switch on the right side of the control unit to the Off position, then switch off the voltage supply to the control unit via the external electrical isolator and secure switch in the Off posi- tion to prevent it from inadvertent power up.

  • Page 75: Malfunctions Without Indication

    (ESD-protection) must be taken to prevent damage to electronic components. – Repair work and the replacement of faulty components must be carried out by your Condair repre- sentative’s service technician only! 2605794-0 EN 2307...

  • Page 76: Resetting Malfunction Indication

    Resetting malfunction indication To reset the malfunction indication, proceed as follows: 18:04 18:04 18:04 18:04 07.03.2023 07.03.2023 07.03.2023 07.03.2023 Home Password Menu Maintenance General Reset **** Standby Maintenance Update Controls Histories Demand Network Error Analyzer 1685 hr Next Maintenance Hardware USB Data Logger Options 1001...

  • Page 77: Replacing The Fuses And Backup Battery In The Control Unit

    Replacing the fuses and backup battery in the control unit The fuses of the control unit must be replaced by authorized personnel only (e.g. electrician). Replace fuses of the control unit only with fuses matching the specifications below with the appropriate nominal current capacity. Never use refurbished fuses.

  • Page 78: Taking Out Of Service/Disposal

    Taking out of service/Disposal Taking out of service If the Condair ME Control must be replaced or if the humidification system is not needed any more, proceed as follows: 1. Take the Condair ME Control out of operation as described in Section 4.6.

  • Page 79: Product Specifications

    Product specifications Technical data Condair ME Control Supply voltage control unit 100...240 VAC/50...60 Hz Supply voltage circulation pumps 24 Vdc (supplied by control unit) Power consumption < 278 W (5 stages, no options fitted) < 536 W (7 stages, no options fitted) Control signals 0...5 VDC...

  • Page 80: Ce Declaration Of Conformity

    Produkt the product responsabilité, que le produit Condair ME II Control im Seriennummernbereich in the serial number range pour les numéro de serie 1152773 to 4999999 auf das sich diese Erklärung bezieht, to which this declaration relates is in auquel se réfère cette déclaration est...
  • Page 81 Notes...
  • Page 82 Notes...
  • Page 84 CONSULTING, SALES AND SERVICE: CH94/0002.00 Condair Group AG Gwattstrasse 17, 8808 Pfäffikon SZ, Switzerland Phone +41 55 416 61 11, Fax +41 55 588 00 07 info@condair.com, www.condairgroup.com...

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