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12V INTELLIGENT
BATTERY
CHARGER
53489, 53490, 53491.
53491 shown
These instructions accompanying the product are the original instructions. This document is part of the product,
keep it for the life of the product passing it on to any subsequent holder of the product. Read all these instruc-
tions before assembling, operating or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which the product has been de-
signed, and contains all the necessary information to ensure its correct and safe use. By following all the general
safety instructions contained in this manual, it will ensure both product and operator safety, together with longer
life of the product itself.
All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of
the product.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper
Tools policy of continuous improvement determines the right to make modifications without prior warning.
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Summary of Contents for Draper 53489
- Page 1 This manual has been compiled by Draper Tools describing the purpose for which the product has been de- signed, and contains all the necessary information to ensure its correct and safe use. By following all the general safety instructions contained in this manual, it will ensure both product and operator safety, together with longer life of the product itself.
-
Page 2: Title Page
Commercial copying, redistribution, hiring or lending is prohibited. No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written permission from Draper Tools Limited. In all cases this copyright notice must remain intact. -
Page 3: Table Of Contents
CHARGING THE BATTERY ..................14 FAULT INDICATOR ....................15 9.10 FINISHING CHARGING THE BATTERY ..............15 9.11 10 STEPS OF CHARGING 53489 ................16 9.12 10 STEPS OF CHARGING 53490 ................17 9.13 10 STEPS OF CHARGING 53491 ................18 10. -
Page 4: Warranty 3.1 Warranty
This warranty applies in lieu of any other warranty expressed or implied and variations of its terms are not authorised. Your Draper warranty is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the warranty period. -
Page 5: Introduction
Any application other than that it was intended for, is considered misuse. SPECIFICATION Stock No’s.........53489 ......53490 ........53491 Part No’s..........BCI4 ......BCI6 ........BCI10 Rated Voltage ......230V~50Hz....230V~50Hz ......230V~50Hz Rated output current 12V STD,12V AGM/c,12V GEL .. -
Page 6: Health And Safety Information
HEALTH AND SAFETY INFORMATION GENERAL SAFETY INSTRUCTIONS FOR POWER TOOL USE Warning! Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. -
Page 7: Additional Safety Instructions For Mains Powered Chargers & Battery Packs
HEALTH AND SAFETY INFORMATION parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. -
Page 8: Connection To The Power Supply
HEALTH AND SAFETY INFORMATION attach to engine generators or D.C. sources. Do not use a mains socket outlet that is not switched. Warning! Explosive gases. Prevent flames and sparks. During charging, provide adequate ventilation during charging. The battery must be placed in a well ventilated area (for chargers for lead-acid batteries). -
Page 9: Residual Risk
HEALTH AND SAFETY INFORMATION If the cover is missing, a replacement must be obtained or the plug replaced with a suitable type. If a replacement plug is to be fitted this must be carried out by a qualified electrician. Never use a damaged or incomplete plug. This appliance is Class II and is designed for connection to a power supply matching that †... -
Page 10: Technical Description
TECHNICAL DESCRIPTION IDENTIFICATION 53491 shown (14) (10) (11) (12) (13) (1) LCD display. (9) 12 LFP battery. (2) Mode button. (10) Charging voltage. (3) Hang hole. (11) 6V battery. (4) Mains power. (12) Reverse polarity. (5) Charge lead to connector. (13) Operating 12V DC consumers. -
Page 11: Unpacking And Checking
Lay the contents out and check them against the parts shown below. If any part is damaged or missing, please contact the Draper Help Line (the telephone number appears on the Title page) and do not attempt to use the product. -
Page 12: Preparing The Battery Charger 8.1 Before Charging Your Battery - Figs.1 - 2
Loss of codes for audio and security etc, can be prevented by connecting a Draper Memory Saver – Stock No. 22277 12V socket type (Fig.1), or Stock No. 22231 EOBD 16pin diagnostic socket type (Fig.2) before disconnecting the... -
Page 13: Operation
OPERATION APPLICATION The charger is designed for charging non maintenance-free or maintenance-free 12V lead acid batteries (wet / Ca/Ca / EFB batteries) and for lead gel and AGM batteries which are used in motor vehicles. CONNECTION Before you connect the equipment to the power supply make sure that the data on the specifications label are identical to the supply voltage. -
Page 14: Standard Charging Program
OPERATION Normal 12V STD 12V AGM/C 12V GEL 12 LFP Press “Mode” to switch between functions. Press “Mode” button for 5 seconds to switch between Normal & Additional functions Additional functions 6V STD SUPPLY Press “Mode” to switch between functions. STANDARD CHARGING PROGRAMS 12V STD (6): Charging program for lead acid batteries (wet, Ca/Ca, EFB batteries) and gel batteries. -
Page 15: Fault Indicator
OPERATION With a battery connected to vehicle: Note: All loads in the vehicle must be switched off during charging. a. Connect the RED positive charger lead to the positive (+) terminal on your battery. b. Connect the BLACK negative charger lead to your vehicles ground connection on either the engine or chassis, away from any fuel lines or the battery vents. -
Page 16: Steps Of Charging 53489
OPERATION 9.11 10 STEPS OF CHARGING 53489 STEP 0 STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 STEP 6 STEP 7 STEP 8 STEP 9 STEPS Battery Activated Devulcanization Repair Floating Charge Flat Charge Analysis Battery Pulse current charge Compensation Charge <3V... -
Page 17: Steps Of Charging 53490
OPERATION 9.12 10 STEPS OF CHARGING 53490 STEP 0 STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 STEP 6 STEP 7 STEP 8 STEP 9 STEPS Battery Activated Devulcanization Repair Floating Charge Flat Charge Analysis Battery Pulse current charge Compensation Charge <3V 5.2V... -
Page 18: Steps Of Charging 53491
OPERATION 9.13 10 STEPS OF CHARGING 53491 STEP 0 STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 STEP 6 STEP 7 STEP 8 STEP 9 STEPS Battery Activated Devulcanization Repair Floating Charge Flat Charge Analysis Battery Pulse current charge Compensation Charge <3V 5.2V... -
Page 19: Maintenance And Troubleshooting
10. MAINTENANCE AND TROUBLESHOOTING 10.1 MAINTENANCE Regular inspection and cleaning reduces the necessity for maintenance operations and will keep your tool in good working condition. The motor must be correctly ventilated during tool operation. Avoid blocking the air inlets and vacuum the ventilation slots regularly. -
Page 20: Explanation Of Symbols
11. EXPLANATION OF SYMBOLS 11.1 EXPLANATION OF SYMBOLS WEEE – Waste Electrical & Electronic Equipment. Read the instruction manual. Do not dispose of Waste Electrical & Electronic Equipment in with domestic rubbish. Do not abandon into the environment. Keep out of the reach of children. -
Page 21: Disposal
12. DISPOSAL 12.1 DISPOSAL – At the end of the machine’s working life, or when it can no longer be repaired, ensure that it is disposed of according to national regulations. – Contact your local authority for details of collection schemes in your area. In all circumstances: •... - Page 22 ©Published by Draper Tools Limited. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.
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