U-Line BI-2015 Installation Manual page 10

4. Remove the top handle and discard. (This handle will be
replaced with the Modified Handle included in the Full
Overlay Door Panel Kit.)
5. Remove the two screws located on both sides of the
lower handle. Remove the handle.
6. Attach the Modified Handle to the lower handle using
the three screws removed in Step 3. Set aside.
7. Slide the existing door panel out of the doorframe.
Attaching the Full Overlay Panel
1. Tap nylon inserts into the top holes drilled in the
overlay panel. Use two #6 screws to attach top pivot
bracket to the overlay panel (see Figure 19).
Typical Wood
Panel
Figure 19
www.U-LineService.com
BI2015 — Ice Maker
#6 X 5/8"
Flat Head Screw
Two Required
Top Pivot
Plate
8 mm Plug Insert
Two Required
2. Place and tape the existing door panel on the back of
the overlay panel (see Figure 20) and drill holes
through both panels according to Figure 21. Remove
tape adjoining the panels and enlarge the six holes in
the overlay panel using a 0.201" (#7) drill.
3. If a user-supplied cabinet handle will be used, attach its
hardware to the overlay panel at this time.
Back of
Wood
Panel
Side of
Wood Panel
5/16"
Bottom
Figure 20
Rear View
of
Wood Panel
1" ± 1/32"
Figure 21
4. Attach the door panel to the overlay panel using #10 x
5/8" wood screws and nylon spacers. The nylon spacers
fit between the overlay panel and the door panel as
shown in Figure 22. The spacers allow the original
door panel to slide back into the 1/4"-thick door
reveal (channel).
10
™
Tape
Removed
Door Panel
Bottom of
Wood Panel
3/8"
Both Sides
Drill 5/32" x 3/8" Deep for use
with #10 x 5/8" Wood Screw
and Nylon Spacer – 6 Places
27" ± 1/4"
14-5/16" ± 1/4"
1" ± 1/8"
1" ± 1/32"
02/2005