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Vahle SMGX-SYSTEM Operating Instructions Manual

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ORIGINAL OPERATING INSTRUCTIONS
SMGX-SYSTEM - ELECTRONIC
SLOTTED MICROWAVE GUIDE EXTREME
SYSTEM MANUAL
EN | V 1.03 | DCL 361

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Summary of Contents for Vahle SMGX-SYSTEM

  • Page 1 ORIGINAL OPERATING INSTRUCTIONS SMGX-SYSTEM - ELECTRONIC SLOTTED MICROWAVE GUIDE EXTREME SYSTEM MANUAL EN | V 1.03 | DCL 361...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ..............Document history .
  • Page 3 12.3 VAHLE SMG MIB ............
  • Page 4 TABLE OF CONTENTS ............12.3.2 System status .

  • Page 5: Document History

    DOCUMENT HISTORY DOCUMENT HISTORY Material number Version Issue Description/changes 1.01 04/2022 First edition (after splitting the document into electronic and me- chanical sections) 1.02 09/2022 New Declaration of Conformity inserted 1.03 07/2023 Adaption of the chapter „Fielbuses - Information on „Allen Bradley / Rockwell Automation“...

  • Page 6: Abbreviations

    ABBREVIATIONS ABBREVIATIONS Designation Definition ADVANCED (System / variant ServiceTool) ANTFE Antenna guide unit Spacer for transfer lines Transfer funnel Electric monorail system eRTG Electrified Rubber Tyred Gantry Crane Skid High frequency IE or IEN Industrial Ethernet LITE LITE (System / variant ServiceTool) Management Information Base Object identifier Profile connector...

  • Page 7: General

    GENERAL About these instructions These operating instructions enable the safe and efficient handling of our VAHLE products. This document is an integral part of the installation and must be kept accessible to operating and maintenance personnel in the immediate vicinity. The basic requirement for safe working is compliance with all specified safety instructions and instructions.

  • Page 8: Symbols

    GENERAL Symbols Safety instructions in this manual are identified by symbols. Each safety instruction begins with a signal word that indicates the severity of the hazard. The various types of warnings and safety instructions and their struc- ture are explained below. DANGER! The source of the hazard is described here.
  • Page 9 GENERAL NOTICE! This indicates a reference to another place in this text or another document. This combination of a symbol and a signal word indicates a reference to another place in this text or in a different document. ► The places in the text or references to other documents are identified here. TIPS AND RECOMMENDATIONS! ►...

  • Page 10: Copyright Protection

    We reserve the right to make technical changes to improve the usability and for further development. Customer service Paul Vahle GmbH & Co. KG Westicker Str. 52 Tel: +49 (0) 2307 704-0...

  • Page 11: Warranty

    If the operator independently performs repairs during the warranty period or has repairs performed by third parties. • If the product has been handled or maintained inappropriately. • If parts are used that are not original parts approved by Vahle. • If the information in this documentation is not observed.

  • Page 12: Safety Instructions

    SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS Safety This section gives an overview of all important safety aspects relating to the protection of personnel as well as the safe use and fault-free operation. Other, task-specific safety instructions can be found in the sections on the individual phases of the product's life.

  • Page 13: Intended Use

    The profile can be mounted in or on an EHB profile or on appropriate support profiles. The SMGM/X system can be combined with other Vahle systems. The SMGX is designed for indoor and outdoor use. The opening of the rail always has to face down, to prevent water from entering and to allow condensation to flow out.

  • Page 14: General Risks

    SAFETY INSTRUCTIONS General risks The following section describes residual risks that arise even if the product is used as intended. Observe the safety instructions listed here in the other sections of these instructions to reduce the risk of injuries or dam- age to property and equipment and to avoid dangerous situations.

  • Page 15: Danger From Electrical Energy

    SAFETY INSTRUCTIONS 4.3.1 Danger from electrical energy Perform the following safety work according to VDE 0105-100 (this work must be carried out by a qualified elec- trician, see chapter: "2 security"). Activate The required separation distances must be established. Secure against restart During work, a prohibition sign must be attached reliably on switching handles or drives of switches, control units, pressure and sensing devices, safety parts, circuit breakers that have been used to unlock a system part or that can be used to connect electricity.

  • Page 16: Responsibilities Of The Operating Company

    SAFETY INSTRUCTIONS Responsibilities of the operating company Definition of the operating company The owner is listed in the order confirmation and has the following owner obligations: Owner obligations The system is put to commercial use. The owner of the system is therefore subject to laws and regulations on workplace health and safety.

  • Page 17: Personnel Requirements

    SAFETY INSTRUCTIONS Personnel requirements 4.5.1 Qualifications The tasks described in this manual present various requirements to the qualifications of the persons perform- ing them. WARNING! Hazard in case of insufficient qualification of personnel! Insufficiently qualified persons are unable to judge the risks when working on the sys- tem, which puts them and others at risk of severe or fatal injuries.

  • Page 18: Personal Protective Equipment

    SAFETY INSTRUCTIONS Personal protective equipment Every person who is instructed to work on the system or in the vicinity of the system (support personnel) must wear personal protective clothing/equipment for the suitable type of their work. Personal protective equipment has the purpose of protecting personnel against hazards to their health and safety at work. The owner is re- sponsible for ensuring that protective equipment is worn.

  • Page 19: Safety Devices

    SAFETY INSTRUCTIONS Safety devices WARNING! Danger from non-functional safety devices! Non-functional or disabled safety devices cause a risk of severe injuries or even death. ► Before beginning any work, verify that all safety devices are functional and in- stalled properly. ►...

  • Page 20: Conduct In Case Of Danger Or Accident

    SAFETY INSTRUCTIONS Conduct in case of danger or accident Precautions: • Have first-aid equipment (first-aid kit, blankets etc.) and fire extinguisher ready. • Maintain free access for emergency services vehicles. Conduct in case of accident: • Secure site of accident and call first aid personnel. •...

  • Page 21: Signage

    SAFETY INSTRUCTIONS Signage The following symbols and instruction signs are located in the work area. They relate to the immediate envi- ronment in which they are installed. DANGER! Danger of death due to electrical current! Contact with live parts can result in life-threating injuries. ►...

  • Page 22: Technical Data

    TECHNICAL DATA TECHNICAL DATA Technical data - SMGM module (for SMGX system) Specification Basis Description Conformity and approval 2014/35/EU Low voltage directive 2014/30/EU EMC Directive EN55022:2012-02-01 Class A - Information technology equipment EN61000-6-2:2005 Immunity for industrial environments EN61000-6-4:2007 Emission standard for industrial environ- ments Applied standards CLASS A device...
  • Page 23 TECHNICAL DATA Specification Basis Description Electrical data Supply voltage 24 VDC ±10% Power consumption Max. 500 mA Power consumption < 12 W Start up time < 4 s Connection M12, A-coded, 8-pin, pin Ethernet interface Data transmission 10BASE-T, 100Base-TX dual port Switch Dual Port Switch Connection...
  • Page 24 TECHNICAL DATA TIPS AND RECOMMENDATIONS! Information on SMGX standard classification EN 55032-Class A The SMGX communication system uses the physical layer of IEE802.11n to transfer data. In combination with the SMGX rails and the couplers, the SMGX devices adhere to the EMC limit values of EN 55032 Class A.

  • Page 25: System Description

    SYSTEM DESCRIPTION SYSTEM DESCRIPTION General system description - SMGX Fig. 6-1 SMGX system concept The SMGX communication system provides a mobile communication interface, forcibly guided at the SMGX rail, for transmitting standard Ethernet protocols. A communication link between the stationary segment inter- face (SMGM-SI) and the mobile device interfaces (SMGM-DI) is provided.
  • Page 26 SYSTEM DESCRIPTION Fig. 6-2 Mechanical construction TIPS AND RECOMMENDATIONS! Information on illustration "Mechanical construction" The illustration's description can be found in the SMGX system's mechanical manual.

  • Page 27: Function Overview

    SYSTEM DESCRIPTION Function overview Function overview The following table shows which hardware and/or software versions support the individual reading modules and functions. Type/function From hardware version From software version System 1.00 1.0.0 40MHz support /150Mbit (eRTG) 1.00 1.1.0 SMG ServiceTool new features/ 1.00 1.2.0 SMGM-SC PN support...

  • Page 28: Product Description

    PRODUCT DESCRIPTION PRODUCT DESCRIPTION Application and use The SMGX communication system was specially developed for automated conveyor systems used in- and out- doors. The system is specially tailored to the special requirements of rail-guided automation technology (e.g. cranes) and the timing requirements of the PROFINET / PROFIsafe IEN protocols. Due to the asymmetrical bandwidth distribution during transmission, large amounts of data (e.g.

  • Page 29: Dimensions

    PRODUCT DESCRIPTION Dimensions Fig. 7-1 Dimensions (apply for all SMGM modules), [mm] CAUTION! Danger from improper fastening. Injuries, malfunctions ► The module has to be fastened to the four mounting brackets. Make sure that the mounting cannot become loose as a result of vibrations.

  • Page 30: Connections And Displays

    PRODUCT DESCRIPTION Connections and displays Overview: Module Fig. 7-2 View of SMGM module (Standard/Advanced system and system-independent modules) Overview: Connections Connection Function Description Voltage supply M12, A-coded, 8-pole, pin RS485 interface M12, A-coded, 4-pin, socket Ethernet port 1 M12, D-coded, 4-pin, socket Ethernet port 2 M12, D-coded, 4-pin, socket ANT1...

  • Page 31: Module Connections

    PRODUCT DESCRIPTION Module connections 7.4.1 Connection: X1 - Supply voltage Data: Connection X1 Fig. 7-3 Connection X1 Type Description Connection X1 M12, A-coded, 8-pole, pin Mating cycles > 100 Contact AU (gold) Rated current Function Comment Supply Voltage +24VDC n.c* Not connected Supply earth n.c*...

  • Page 32: Connection: X2 (No Function In The Smgx System)

    PRODUCT DESCRIPTION 7.4.2 Connection: X2 (no function in the SMGX system) NOTICE! Risk of interference from signal on unused pins/connectors System failure and malfunctions ► Module connection X2 has no function in the SMGX system. ► It must be ensured that no signals are applied to unused connections or pins. NOTICE! Danger from moisture for unconnected or closed connections Destruction of the module connection...

  • Page 33: Connection: X3/X4 - Ethernet Port 1/2

    PRODUCT DESCRIPTION 7.4.3 Connection: X3/X4 - Ethernet port 1/2 Ethernet communication interface for connection with an Ethernet network. Data: Connection X3/X4 Fig. 7-4 Connections X3/X4 Type Description Connection X3/X4 M12, D-coded, 4-pin, socket Mating cycles > 100 Contact AU (gold) Function Comment Communication...

  • Page 34: Connection: Ant1/Ant2 - Smgm Interface 1/2

    TIPS AND RECOMMENDATIONS! Original VAHLE HF cables must be used. The system is designed on the basis of the VAHLE HF cable attenuation values. Only VAHLE HF cables have the required shielding values. In order to ensure the system function, unused ANT connections must be terminated...

  • Page 35: Led Status Indicator

    PRODUCT DESCRIPTION LED status indicator 7.5.1 LEDs: POWER, SYSTEM, SMG Fig. 7-6 SMGM module with marked LEDs The illustration of the module is representative of SMGM module types (standard and universal modules (dark blue), BCC (gray) and LITE (light blue)). LED: POWER ->...

  • Page 36: Leds: Io 1, Io 2, Bus

    PRODUCT DESCRIPTION 7.5.2 LEDs: IO 1, IO 2, BUS Fig. 7-7 SMGM module with marked LEDs The illustration of the module is representative of SMGM module types (standard and universal modules (dark blue), BCC (gray) and LITE (light blue)). LED: IO 1 -> IO status display The LED lights up orange while measuring the RSSI value.

  • Page 37: Leds: Eth 1, Eth 2

    PRODUCT DESCRIPTION 7.5.3 LEDs: ETH 1, ETH 2 Fig. 7-8 SMGM module with marked LEDs The illustration of the module is representative of SMGM module types (standard and universal modules (dark blue), BCC (gray) and LITE (light blue)). LED: ETH1/ETH2 -> Ethernet port 1/2 status display The two LEDs each show the status of the corresponding connection (ETH 1 = X4 or ETH2 = X3).

  • Page 38: Leds: Ant 1, Ant 2

    PRODUCT DESCRIPTION 7.5.4 LEDs: ANT 1, ANT 2 Fig. 7-9 SMGM module with marked LEDs The illustration of the module is representative of SMGM module types (standard and universal modules (dark blue), BCC (gray) and LITE (light blue)). TIPS AND RECOMMENDATIONS! Information about the ANT 1 and ANT 2 LED displays The meaning of stationary and mobile module LED displays is different.
  • Page 39 PRODUCT DESCRIPTION Mobile module (device interface) The following table shows the LED status displays of mobile SMGM modules (SMGM-DI-xx or BCC/SMGM). LED color/status Type Description Interface not active (e.g. power supply missing) Duration No segment detected (e.g. defective coupler or stationary module (seg- ment interface) Flashing More than...

  • Page 40: Overview: Smgm Modules

    PRODUCT DESCRIPTION Overview: SMGM modules SMGM-eRTG module Designation Description Identification No. Advanced system SMGM-SI-1-eRTG Segment interface, 1 segment, n*participants 10012313 SMGM-DI-ST1-eRTG Device interface, 1 mobile coupler 10011068 The number of participants [n] depends on the individual configuration, default: 2 participants. SMGM standard system Designation Description...

  • Page 41: Modules: Smgx-Ertg System

    PRODUCT DESCRIPTION Modules: SMGX-eRTG system 7.7.1 Stationary module: SMGM-SI-1-ERTG Stationary interface between the stationary Ethernet and the SMGX rails with eRTG configuration. Connections Description X1 Logics supply 24 VDC ± 10 % / 500 mA X3 Ethernet Port2 Ethernet interface 2 X4 Ethernet Port1 Ethernet interface 1 ANT1...

  • Page 42: Mobile Module: Smgm-Di-St1-Ertg

    PRODUCT DESCRIPTION 7.7.2 Mobile module: SMGM-DI-ST1-ERTG Mobile interface between SMGX rail and the mobile controller/PLC with eRTG configuration. Connections Description X1 logic supply 24 V DC±10% / 500 mA X3 Ethernet port 2 Ethernet port 2 X4 Ethernet port 1 Ethernet port 1 ANT1 SMGX coupler interface 1...

  • Page 43: Modules: Smgm Standard System

    PRODUCT DESCRIPTION Modules: SMGM standard system 7.8.1 Stationary module: SMGM-SI-1 Stationary interface between stationary network and the SMGM/X segment. Connections Description X1 Logics supply 24 VDC ±10% / 500 mA X3 Ethernet Port2 Ethernet interface 2 X4 Ethernet Port1 Ethernet interface 1 ANT1 SMGM/X coupler interface 1 ANT2...

  • Page 44: Mobile Module: Smgm-Di-St2

    PRODUCT DESCRIPTION 7.8.2 Mobile module: SMGM-DI-ST2 Mobile interface between the SMGM/X rail and mobile controller/PLC. Connections Description X1 Logics supply 24 VDC ±10% / 500 mA X3 Ethernet Port2 Ethernet interface 2 X4 Ethernet Port1 Ethernet interface 1 ANT1 SMGM/X coupler interface 1 ANT2 SMGM/X coupler interface 2 SMGM Interface ANT1 &...

  • Page 45: Modules: Smgm-Lite System

    PRODUCT DESCRIPTION Modules: SMGM-LITE system 7.9.1 Stationary module: SMGM-SI-1-LITE Stationary interface between the network and the SMGM/X segment in the LITE standard variant. Connections Description X1 Logics supply 24 VDC ± 10 % / 500 mA X3 Ethernet Port2 Ethernet interface 2 X4 Ethernet Port1 Ethernet interface 1 ANT1...

  • Page 46: Mobile Module: Smgm-Di-St1-Lite

    PRODUCT DESCRIPTION 7.9.2 Mobile module: SMGM-DI-ST1-LITE Mobile interface between the SMGM/X rail and the mobile controller/PLC. Connections Description X1 Logics supply 24 VDC ±10% / 500 mA X3 Ethernet Port2 Ethernet interface 2 X4 Ethernet Port1 Ethernet interface 1 ANT1 SMGM/X coupler interface 1 ANT2 Not active - terminate with HF resistor.

  • Page 47: Modules: Smgm Advanced System

    PRODUCT DESCRIPTION 7.10 Modules: SMGM advanced system 7.10.1 Stationary module: SMGM-SI-1-ADV Stationary interface between the network and the SMGM/X segment in the ADVANCED system variant Connections Description X1 Logics supply 24 VDC ±10% / 500 mA X3 Ethernet Port2 Ethernet interface 2 X4 Ethernet Port1 Ethernet interface 1 ANT1...

  • Page 48: Mobile Module: Smgm-Di-St2-Adv

    PRODUCT DESCRIPTION 7.10.2 Mobile module: SMGM-DI-ST2-ADV Mobile interface between the SMGM/X rail and mobile controller/PLC. Connections Description X1 Logics supply 24 VDC ±10% / 500 mA X3 Ethernet Port2 Ethernet interface 2 X4 Ethernet Port1 Ethernet interface 1 ANT1 SMGM/X coupler interface 1 ANT2 SMGM/X coupler interface 2 SMGM Interface ANT1 &...

  • Page 49: Modules: Smgm Cross-System

    PRODUCT DESCRIPTION 7.11 Modules: SMGM cross-system 7.11.1 Universal replacement unit: SMGM-RU TIPS AND RECOMMENDATIONS! SMGM-RU properties depend on how it is currently configured. Note the description of the other modules! The universal replacement unit can be used as a mobile or stationary module, depending on the configuration. Connections Description X1 Logics supply...

  • Page 50: Module Replacement

    PRODUCT DESCRIPTION 7.12 Module replacement 7.12.1 General information DANGER! Non-observance of safety instructions during module replacement Severe to fatal injuries. ► The safety instructions in this document as well as the on-site safety regulations have to be observed. CAUTION! Danger from improper fastening Injuries, malfunctions and damage to the modules.

  • Page 51: Sd Card Replacement

    PRODUCT DESCRIPTION 7.12.2 SD card replacement The SD card is located underneath the HF-proof cover labelled SD card on the module side. • Disconnect SMGM module from voltage - 24 V DC supply off • Remove the HF cover marked “SD” (TX08 screwdriver) •...

  • Page 52: Designation Of The Smgm-Ru

    PRODUCT DESCRIPTION 7.12.3 Designation of the SMGM-RU TIPS AND RECOMMENDATIONS! Information on labelling the SMGM-RU If the SMGM-RU is used, the designation is on the type plate. For easier identification, it is recommended to put a label on the front. It should be easy to see that it is an SMGM-RU and which function it currently fulfils (e.g.

  • Page 53: Return/Repair

    Information about the procedure for repairs The procedure for repairs during and after the warranty period is identical. If a module is defective, then it must be sent to VAHLE for repairs. Contact the VAHLE customer service (see section “3.5 Customer service”).

  • Page 54: Module Mac Addresses

    PRODUCT DESCRIPTION 7.13 Module MAC addresses The MAC addresses uniquely identify the devices. The SMGM modules have a total of three MAC addresses. Their assignment is shown here. MAC addresses Address Assignment Description MAC1 Chassis MAC address MAC1 address is displayed in the SMG ServiceTool. This address is also needed for additional settings (TIA portal, etc.).

  • Page 55: Bandwidth Patterns

    BANDWIDTH PATTERNS BANDWIDTH PATTERNS General Different SMGM/X systems each have their own bandwidth schemes. Bandwidth distribution is shown below. Data exchange is shown in the "principle diagram: Bandwidth scheme (see chapter: „8.4 Graphic representa- tion“), carried out cyclically. A cycle lasts <16ms (8ms ADV modules) and is defined as follows: •...

  • Page 56: Distribution

    BANDWIDTH PATTERNS Distribution Bandwidth information: Standard and DCS system Participants TX: RX Cycle time UP (1DI - SI) Down (SI - DIs) Total data rate [max. quanti- [ms] [Mbit/s] [Mbit/s] [Mbit/s] 25:75 1.69 8.23 33.58 * Number of mobile participants in the segment. One segment is assigned to one HF connection. The excep- tion is when splitting with the Track-Change Adapter Kit (SMGM-TC) - only SMGM system.
  • Page 57 BANDWIDTH PATTERNS Bandwidth information: ADV system With the ADV modules, the bandwidth schemes can be configured. The SMG ServiceTool is necessary for that (see 13.1 SMG ServiceTool). The following table shows the configurable profiles. Participants TX: RX Cycle time UP (1DI - SI) Down (SI - DIs) Total data rate [max.

  • Page 58: Graphic Representation

    BANDWIDTH PATTERNS Graphic representation The bandwidth diagram of the standard system is shown. This is used for a basic understanding of how the distribution is performed. Diagrams of other systems may differ from this. Fig. 8-1 Basic principle: Bandwidth diagram Item Type Description Bandwidth (40 MHz)

  • Page 59: Field Buses

    Packet Interval) is 16 ms. For CIP Safety the minimum RPI is 50 ms. Watchdog times must be set according to current practice. Only unmanaged switches may be used in the SMGM network structure. If you have any questions, please contact Vahle customer service (see chapter „3.5 Customer service“).

  • Page 60: Profinet / Profisafe

    FIELD BUSES PROFINET / PROFIsafe 9.1.1 Basic settings The system has been specially optimized for use in PROFINET / PROFIsafe networks. The devices recognize the PROFINET/IO protocol and transmit it with RT priority. Other protocols, which are normally prioritized via the VLAN tag, are always subordinate to the RT priority.
  • Page 61 FIELD BUSES Example: TIA Portal - PROFINET response monitoring time TIPS AND RECOMMENDATIONS! Information about the PROFINET / PROFIsafe setting When using in PROFINET / PROFIsafe applications, the latency time of the SMGM com- ponents must be taken into account. Latency time is currently <16 ms (8 ms Advanced modules, with two mobile participants).
  • Page 62 FIELD BUSES Example: TIA-Portal - PROFIsafe - F monitoring time TIPS AND RECOMMENDATIONS! Information about the PROFIsafe setting When using PROFIsafe, it is mandatory to set the FTIME for the communication to > 320 ms. The value of 320 ms mentioned above is the safety monitoring time on a system with segment change (routing): FTIME for communication must be set to >= 150 ms.

  • Page 63: Osi 7-Layer Model Profinet-Smgm/X

    FIELD BUSES 9.1.2 OSI 7-layer model PROFINET-SMGM/X Fig. 9-3 OSI 7-layer model PROFINET-SMGM/X In the OSI 7-layer model, SMGM/X represents a pure Layer 2 data link component.

  • Page 64: Commissioning

    COMMISSIONING COMMISSIONING The information in this chapter applies to SMGM and SMGX systems.

  • Page 65: Assembly / Installation

    COMMISSIONING 10.1 Assembly / Installation 10.1.1 Mechanical installation WARNING! Danger due to damaged products Accidents, severe injuries and property damages. ► Never install damaged products. Report damages immediately to the transport company. CAUTION! Danger due to poor mounting Injuries from falling, property damage and malfunctions ►...

  • Page 66: Electrical Installation

    COMMISSIONING 10.1.2 Electrical installation All supply voltages must be switched off while installing the module. Also observe the safety instructions in the chapter 4 Safety instructions as well as the applicable regulations at the installation site. Specifications for EMC compliant cabling must be strictly adhered to. Required voltage supply of the SMGM module is +24 VDC ±10% and may only be supplied by voltage sources that have safety extra-low voltage.

  • Page 67: Emc

    ► SMGM modules may only be operated in conjunction with the SMGX profile and mobile couplers. ► Connecting "non-SMGM devices" to the antenna connections ANT1/ANT2 is not permitted and violates EMC regulations. ► Unused antenna inputs must be terminated with the Vahle HF terminating resistor SMGM-XB-QLS-EA (ID No.: 10011926).

  • Page 68: Installation Of Hf Cables

    Observe the laying and assembly instructions in the chapter: “10.2.2 HF cabling: Sta- tionary side” Proper system functioning can only be guaranteed with the original VAHLE HF cables. They have the required shielding against interfering radiation from the environment. Make sure you use the appropriate coupler (stationary/mobile) for both rail systems - SMGM / SMGX.
  • Page 69 COMMISSIONING NOTICE! Danger to the HF cable from too frequent connecting and disconnecting Destruction or damage, as well as malfunctions ► The specified mating cycles of the cables have to be observed (see the table with mating cycles). During installation and maintenance, check the coaxial connec- tions.

  • Page 70: Hf Cabling: Stationary Side

    COMMISSIONING 10.2.2 HF cabling: Stationary side For longer distances For shorter distances Number Designation Description SMGM-XB-QLS-EA SMGM QLS 50 Ohm terminating resistance SMGM-VL-XXX-QLS-N-RG316D SMGM connection cable Length: XXX mm Connection 1: QLS plug 0° Connection 2: N plug Cable type: RG316D Variant 1 SMGX-ZH-XB-N+E SMGM adapter (N socket to N socket)
  • Page 71 COMMISSIONING Number Designation Description Variant 1 SMGM-VL-XXXXX-N-N-ECOFLEX15 SMGM extension cable Length: XXX mm Connection 1: N plug Connection 2: N plug Cable type: ECOFLEX 15+ Variant 2 VL-ULTRAF7-XXXX-46-1E-1E-SW SMGM extension cable Length: XXXX mm Connection 1: N plug straight Connection 2: N plug straight Cable type: UltraFlex 7 Variant 3 SMG-VL-XXX-N-N-RG400...
  • Page 72 COMMISSIONING NOTICE! Danger due to incorrect QLS connector mounting Destruction or damage as well as malfunction ► Make sure the QLS connector is mounted vertically. If it is installed incorrectly, the plug will be damaged and lose its HF properties. ►...

  • Page 73: Hf Cabling: Mobile Side

    COMMISSIONING 10.2.3 HF cabling: Mobile side For longer distances For shorter distances Number Designation Description SMGM QLS 50 Ω terminating resistor SMGM-XB-QLS-EA SMGM-VL-XXX-QLS-N-RG316D SMGM connection cable Length: XXX mm Connection 1: QLS plug 0° Connection 2: N plug Cable type: RG316D Variant 1 SMGX-ZH-XB-N+E SMGM adapter (N socket to N socket)
  • Page 74 COMMISSIONING Number Designation Description Variant 1 SMGM-VL-XXXXX-N-N-ECOFLEX15 SMGM extension cable Length: XXX mm Connection 1: N plug Connection 2: N plug Cable type: ECOFLEX 15+ Variant 2 VL-ULTRAF7-XXXX-46-1E-1E-SW +V SMGM extension cable Length: XXXX mm Connection 1: N plug straight Connection 2: N plug straight Cable type: UltraFlex 7 Variant 3...

  • Page 75: Further Information Cable Types & Variants

    COMMISSIONING 10.2.4 Further information cable types & variants TIPS AND RECOMMENDATIONS! Information on cable types and their variants Further information on the cable types used and their variants can be found in the SMGX System - Mechanics Manual.

  • Page 76: Smgm/X Functions

    SMGM/X FUNCTIONS SMGM/X FUNCTIONS 11.1 Mirror port function With port mirroring, the incoming and/or outgoing traffic from one port can be mirrored to one other port (= mirror port). Traffic on the original port is not affected. Mirrored data can be used to determine which data are running through the SMGM/X system.

  • Page 77: Data Prioritizing

    SMGM/X FUNCTIONS 11.2 Data prioritizing Depending on the application, it is necessary to prioritize certain data for transmission. The SMGM/X system has five queues for this purpose (en.: Queues): ITEM Queue Priority RT ... Real-Time 1- Highest priority VO ... Voice VI ...
  • Page 78 Modbus Port 502/tcp RT Queue *Vahle’s own UDP-to-CAN-protocol -> only BCC/SMGM-UDP Note Prior to firmware version v1.9.2, these protocols were prioritized by default. From v1.9.2 this is no longer the case and the respective option must be set explicitly in the configuration. This is possible from ServiceTool v1.9.0.

  • Page 79: Smgm/X Monitoring

    • IF-MIB • RFC1213-MIB • IP-FORWARD-MIB • IP-MIB • TCP-MIB • UDP-MIB • IPV6-MIB • NOTIFICATION-LOG-MIB • UCD-SNMP-MIB • LM-SENSORS-MIB • VAHLE-AT-SMG-MIB All MIBs, except the „VAHLE-AT-SMG-MIB“ MIB, are standard MIBs, which are not described further in this doc- ument.

  • Page 80: Vahle Smg Mib

    SMGM/X MONITORING 12.3 VAHLE SMG MIB The following SMG-specific MIBs are provided. All entries are subnodes of the OID 1.3.6.1.4.1.53343.3.1.1. The MIB is divided into the following subgroups. Name Description 1.3.6.1.4.1.53343.3.1.1.1 smgSystemInfo General system information 1.3.6.1.4.1.53343.3.1.1.2 smgSystemStatus System status information 1.3.6.1.4.1.53343.3.1.1.3...

  • Page 81: System Info

    SMGM/X MONITORING 12.3.1 System info Name Description smgSystemInfo.1 smgSystemType System type: e.g. DI2 smgSystemInfo.2 smgHostName System name (generated): z.B. DI2-00006 smgSystemInfo.3 smgDeviceName Device name (defined by the user) smgSystemInfo.4 smgSerialNumber Device serial number smgSystemInfo.5 smgFirmwareVersion SMG firmware version...

  • Page 82: System Status

    SMGM/X MONITORING 12.3.2 System status Name Description smgSystemStatus.1 smgSDCardStatus SD card status: 0 ... unknown 1 ... OK 2 ... Fault smgSystemStatus.2.1 smgDeviceTempValue Device temperature in milli celsius smgSystemStatus.2.2 smgDeviceTempStatus Device temperature status: 0 ... unknown 1 ... OK 2 ... too low 3 ...

  • Page 83: System Statistics

    SMGM/X MONITORING 12.3.3 System statistics System statistics provide statistical values that relate to the SMG transmission cycle. The number of bytes and packets transmitted, utilization of the transmission cycle (workload in percent) and data rate (bit rate in kbit/ s) are determined. All recorded values are broken down into the individual transmission priority levels: •...
  • Page 84 SMGM/X MONITORING Statistics blocks Name Description smg0Stats.1 smg0StatsBytes5 Byte statistics of the last 5 second interval smg0Stats.2 smg0StatsBytes60 Byte statistics of the last 60 second interval smg0Stats.3 smg0StatsBytes900 Byte statistics of the last 900 second interval smg0Stats.4 smg0StatsPackets5 Packet statistics of the last 5 second interval smg0Stats.5 smg0StatsPackets60...
  • Page 85 SMGM/X MONITORING Values within a statistics block Name Description smg0StatsBytes5.1 smg0StatsBytes5Block Block number; this value is increased by 1 when the block is updated. smg0StatsBytes5.2 smg0StatsBytes5Total Total number of bytes transferred. smg0StatsBytes5.3 smg0StatsBytes5Bc Number of bytes transferred for Beacon data smg0StatsBytes5.4 smg0StatsBytes5Rt Number of bytes transferred for...
  • Page 86 SMGM/X MONITORING Error counter Name Description smg0Stats1.1 smg0Stats1SeqLoss Number of cycles lost. smg0Stats1.2 smg0Stats1SeqLate Number of cycles that arrived late. smg0Stats1.3 smg0Stats1CycleSkipped Number of skipped cycles. smg0Stats1.4 smg0Stats1SeqLossCount Number of sequence events lost smg0Stats1.5 smg0Stats1DataLoss Number of data packets lost smg0Stats1.6 smg0Stats1DataLate Number of data packets that arrived late...

  • Page 87: Connection Information

    SMGM/X MONITORING 12.3.4 Connection information The connection information includes the status as well as the reception level (RSSI) of the respective coupler.
  • Page 88 SMGM/X MONITORING 12.3.4.1 Connection information groups Name Description smgLinkStatus.1 smgLink1Status Connection information for coupler ANT-1 smgLinkStatus.2 smgLink2Status Connection information for coupler ANT-2...
  • Page 89 SMGM/X MONITORING 12.3.4.2 Connection information of a "smgLinkStatus" group Name Description smgLink1Status.1 smgLink1State Returns the connection status of the coupler ANT-1 Possible values of the connection status deactivated Coupler is deactivated. idle Coupler is ready, but has no connection to a SMGM-SI. ready Coupler is ready and has a connection to one SMGM-SI however, does not become active for communication utilized.

  • Page 90: Service And Diagnostics

    SERVICE AND DIAGNOSTICS SERVICE AND DIAGNOSTICS 13.1 SMG ServiceTool The table shows which functions are available from which software version (ServiceTool & Firmware) depend- ing on the type of ServiceTool - LITE or ADVANCED. It is also shown when special hardware is required. Technology needed Functions Service tool type/version Firmware Hardware...
  • Page 91 SERVICE AND DIAGNOSTICS Order overview ServiceTool variants Designation Description Identification No. SMG ServiceTool LITE Freeware SMG ServiceTool ADVANCED Extensive diagnosis of 10015295 the SMGM/X system Further information is found in the SMG ServiceTool Handbuch. See the SMG ServiceTool manual for more in- formation.

  • Page 92: Commissioning Error Log

    SERVICE AND DIAGNOSTICS 13.2 Commissioning error log An SMGM/X system will be installed and connected. As soon as the SMGM-SI and SMGM-DI (or BCC/SMGM) components are supplied with 24 VDC and the system cabling including the coupler is connected, communi- cation is possible without further parameter settings and configurations.
  • Page 93 SERVICE AND DIAGNOSTICS Commissioning checklist in the event of a fault l TIPS AND RECOMMENDATIONS! Information about the commissioning checklist The commissioning checklist can also be used when reusing the SMGM/X system. Step Designation Note Cabling Are all cables connected to the system? In the event of a fault, plug in/add/re- place the corresponding cables.
  • Page 94 SERVICE AND DIAGNOSTICS Step Designation Note SMGM-SI LED ANTx - green/flashing (4Hz) The interface is active - one or more mobile participants are Continue under Step 5 "SMGM-DI Device communicating via the interface. Interface. SMGM/X communication running on the SMGM-SI. SMGM-SI LED ANTx - green/fast flashing (10Hz) The interface is active and all available transmission slots Ensure there are only n* mobile SMGM...
  • Page 95 SERVICE AND DIAGNOSTICS Step Designation Note SMGM-DI ANT1 and/or ANT2 - red/flashing A link was detected, but the SMGM-SI is overloaded. A com- Ensure there are only n* mobile SMGM munication is not possible. modules in the segment. SMGM/X segment interface is occupied by too many partic- n* (number depends on the system) ipants (with SMGX: no segmentation, here this affects the •...

  • Page 96: Maintenance And Reuse

    MAINTENANCE AND REUSE MAINTENANCE AND REUSE The main aim of this section is to maintain the system’s target condition and operational capability. By avoiding malfunctions and unplanned downtimes, regular maintenance can increase the utilization rate. Efficient plan- ning of maintenance work and material is a prerequisite. In order to carry out safe maintenance by appropri- ately trained personnel, the following instructions must be observed: DANGER! Danger of death due to electrical current!

  • Page 97: Safety Information About Repairs

    MAINTENANCE AND REUSE 14.1 Safety information about repairs DANGER! Before beginning any work, ensure that the system is free of voltage and remains so for the duration of the work. Observe the safety instructions in the section 4 Safety in- structions! WARNING! Risk of injury due to improperly performed maintenance work!

  • Page 98: Maintenance Measures For Smgx

    MAINTENANCE AND REUSE 14.2 Maintenance measures for SMGX NOTICE! The following service and maintenance tasks must be performed to maintain the war- ranty and avoid damage to the system in general. These must be performed by the owner. ► Contact the manufacturer for questions about service and maintenance work. ►...
  • Page 99 MAINTENANCE AND REUSE Interval Component/part Activity Description Stationary and mobile Visual inspection Check stationary and mobile compo- components nents for wear/contamination or damage/loss (especially mobile cou- - monthly - pler). (No later than after If necessary, exchange/replace com- 500 operating hours) ponents immediately! Wiring Visual inspection...

  • Page 100: Reuse

    MAINTENANCE AND REUSE 14.3 Reuse TIPS AND RECOMMENDATIONS! Information on reusing the SMGM/X electronic components For later reuse, the SMGM/X electronic components must be packaged so they are protected against impact and moisture. The original packaging offers optimal protec- tion. When using the SMGM/X electronic components again, proceed as for the initial in- stallation/commissioning.

  • Page 101: Transport And Storage

    TRANSPORT AND STORAGE TRANSPORT AND STORAGE 15.1 Safety instructions for transport and storage NOTICE! Damage due to improper transport or storage. Improper transport or storage may cause significant property damage! ► Storage temperature: 0 °C to +45 °C ► Storage location: Indoors, dry, no exposure to chemicals. ►...

  • Page 102: Disassembly And Disposal

    Errors during the removal or replacement of components may cause life-threatening situations or significant property damage ► Observe the safety instructions before beginning any removal work. CAUTION! All accessories must be checked for wear. Only defect-free parts may be reused. ► Use only genuine VAHLE spare parts.

  • Page 103: Disposal

    DISASSEMBLY AND DISPOSAL 16.2 Disposal General information Current national local regulations are decisive for disposing / recovering (recycling) assemblies, machines and systems. NOTICE! Danger from incorrect disposal / operator responsibility Risk of environmental damage / loss of valuable raw materials ►...
  • Page 104 DISASSEMBLY AND DISPOSAL Note on data protection • The operator or his employees are personally responsible for ensuring compliance with data protection. • Personal data that is present on the assembly to be disposed of or stored in the assembly must be re- moved by the operator or safely and permanently deleted ->the operator is personally responsible.

  • Page 105: Declaration

    Diese Erklärung beinhaltet keine Zusicherung von Eigenschaften. Die Sicherheitshinweise der mitgelieferten Produktdokumentationen sind zu beachten. Kamen, 08.09.2022 Michael Heitmann Bereichsleiter Qualitätsmanagement Paul Vahle GmbH & Co. KG · Postfach 1720 · D-59172 Kamen · Tel. 02307/704-0 · Fax 02307/704-444 · eMail: info@vahle.de...
  • Page 106 The safety hints mentioned in the product documentation must be followed. Kamen, 08.09.2022 Michael Heitmann Manager Testing, Services & Quality Management Paul Vahle GmbH & Co. KG · Postfach 1720 · D-59172 Kamen · Tel. 02307/704-0 · Fax 02307/704-444 · eMail: info@vahle.de...

  • Page 107: Repair Note

    Other abnormalities? When does the error oc- cur? Student / Temporary? Notice The General Terms and Conditions (GTC) of Paul Vahle GmbH & Co. KG apply. The terms and conditions are accepted with order confirmation. Contract award Signature, Date _____________________________________________,_________________...

  • Page 108: Index

    INDEX INDEX Activate 13 Commissioning checklist 91 Communication path 23 Connection ANT1/ANT2 - coupler interfaces 32 Connection X1 - Module supply 29 Connection X3/X4 - Ethernet ports 31 Determine absence of voltage 13 Electrically qualified person 15 F monitoring time 60 Function overview 88 Grounding and short-circuiting 13 HF cabling systems 66...
  • Page 109 INDEX safety aspects 10 Safety information 7 SD card replacement 49 SMG ServiceTool 89 Storage temperature 99 Switch on again 13 Symbols 6 Technical condition 14 Transport 99 Unloading 99...
  • Page 110 Paul Vahle GmbH & Co. KG Westicker Str. 52 D–59174 Kamen Tel.: +49 (0) 2307/704-0 E-Mail: info@vahle.de www.vahle.com Technical Documentation...

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