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Vahle SMGM-BCC System Manual

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ORIGINAL OPERATING INSTRUCTIONS
SMGM-BCC/DCS
BCC/DCS SYSTEM
SYSTEM MANUAL
DE | V 1.17 | DCL 031

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Summary of Contents for Vahle SMGM-BCC

  • Page 1 ORIGINAL OPERATING INSTRUCTIONS SMGM-BCC/DCS BCC/DCS SYSTEM SYSTEM MANUAL DE | V 1.17 | DCL 031...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ..............Document history .
  • Page 3 7.2.4 Overview of VAHLE HF cables ...........
  • Page 4 12.2 Vahle TIA Portal Library ............
  • Page 5 TABLE OF CONTENTS ..............16.2 Disposal .

  • Page 6: Document History

    DOCUMENT HISTORY DOCUMENT HISTORY The following table shows the history of the documentation from 02/2015 to 03/2017. The new history, after converting the VAHLE editing system, is described below. Document history 02/2015 to 03/2017 Material number Version Issue Description/changes 02/2015...
  • Page 7 1.13 10/2020 Description of priority queues added 1.14 04/2021 HF cables updated; Chapter "Vahle SMG MIB" expanded (statistics blocks + error counter); Chapter "Mirror Port Function" added; Ad- ditional information about RT prioritization added 1.15 08/2021 Safety notice regarding the antenna connections added -> "Com- pliance with EMC regulations";...

  • Page 8: Abbreviations

    ABBREVIATIONS ABBREVIATIONS Designation Definition ADVANCED (System / variant ServiceTool) ANTFE Antenna guide unit Spacer for transfer lines Transfer funnel Electric monorail system eRTG Electrified Rubber Tyred Gantry Crane Skid High frequency IE or IEN Industrial Ethernet LITE LITE (System / variant ServiceTool) Management Information Base Object identifier Profile connector...

  • Page 9: General

    GENERAL About these instructions These operating instructions enable the safe and efficient handling of our VAHLE products. This document is an integral part of the installation and must be kept accessible to operating and maintenance personnel in the immediate vicinity. The basic requirement for safe working is compliance with all specified safety instructions and instructions.

  • Page 10: Symbols

    GENERAL Symbols Safety instructions in this manual are identified by symbols. Each safety instruction begins with a signal word that indicates the severity of the hazard. The various types of warnings and safety instructions and their struc- ture are explained below. DANGER! The source of the hazard is described here.
  • Page 11 GENERAL NOTICE! This indicates a reference to another place in this text or another document. This combination of a symbol and a signal word indicates a reference to another place in this text or in a different document. ► The places in the text or references to other documents are identified here. TIPS AND RECOMMENDATIONS! ►...

  • Page 12: Copyright Protection

    We reserve the right to make technical changes to improve the usability and for further development. Customer service Paul Vahle GmbH & Co. KG Westicker Str. 52 Tel: +49 (0) 2307 704-0...

  • Page 13: Warranty

    If the operator independently performs repairs during the warranty period or has repairs performed by third parties. If the product has been handled or maintained inappropriately. • If parts are used that are not original parts approved by Vahle. • • If the information in this documentation is not observed.

  • Page 14: Safety Instructions

    SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS Safety This section gives an overview of all important safety aspects relating to the protection of personnel as well as the safe use and fault-free operation. Other, task-specific safety instructions can be found in the sections on the individual phases of the product's life.

  • Page 15: Intended Use

    SMGM profiles are encapsulated hollow-chamber profiles for interference-free data transmission in an indus- trial environment. The profile permits a direct installation in or at an electric monorail system (EMS) profile or at appropriate carrier profiles. The SMGM system can be combined with other VAHLE systems. Use this system only for indoor applications.

  • Page 16: General Risks

    SAFETY INSTRUCTIONS General risks The following section describes residual risks that arise even if the product is used as intended. Observe the safety instructions listed here in the other sections of these instructions to reduce the risk of injuries or dam- age to property and equipment and to avoid dangerous situations.

  • Page 17: Danger From Electrical Energy

    SAFETY INSTRUCTIONS 4.3.1 Danger from electrical energy Perform the following safety work according to VDE 0105-100 (this work must be carried out by a qualified elec- trician, see chapter: "2 security"). Activate The required separation distances must be established. Secure against restart During work, a prohibition sign must be attached reliably on switching handles or drives of switches, control units, pressure and sensing devices, safety parts, circuit breakers that have been used to unlock a system part or that can be used to connect electricity.

  • Page 18: Responsibilities Of The Operating Company

    SAFETY INSTRUCTIONS Responsibilities of the operating company Definition of the operating company The owner is listed in the order confirmation and has the following owner obligations: Owner obligations The system is put to commercial use. The owner of the system is therefore subject to laws and regulations on workplace health and safety.

  • Page 19: Personnel Requirements

    SAFETY INSTRUCTIONS Personnel requirements 4.5.1 Qualifications The tasks described in this manual present various requirements to the qualifications of the persons perform- ing them. WARNING! Hazard in case of insufficient qualification of personnel! Insufficiently qualified persons are unable to judge the risks when working on the sys- tem, which puts them and others at risk of severe or fatal injuries.

  • Page 20: Personal Protective Equipment

    SAFETY INSTRUCTIONS Personal protective equipment Every person who is instructed to work on the system or in the vicinity of the system (support personnel) must wear personal protective clothing/equipment for the suitable type of their work. Personal protective equipment has the purpose of protecting personnel against hazards to their health and safety at work. The owner is re- sponsible for ensuring that protective equipment is worn.

  • Page 21: Safety Devices

    SAFETY INSTRUCTIONS Safety devices WARNING! Danger from non-functional safety devices! Non-functional or disabled safety devices cause a risk of severe injuries or even death. ► Before beginning any work, verify that all safety devices are functional and in- stalled properly. ►...

  • Page 22: Behavior During Emergencies

    SAFETY INSTRUCTIONS Behavior during emergencies Precautions: • Have first-aid equipment (first-aid kit, blankets etc.) and fire extinguisher ready. • Maintain free access for emergency services vehicles. Conduct in case of accident: • Secure site of accident and call first aid personnel. •...

  • Page 23: Signage

    SAFETY INSTRUCTIONS Signage The following symbols and instruction signs are located in the work area. They relate to the immediate envi- ronment in which they are installed. DANGER! Danger of death due to electrical current! Contact with live parts can result in life-threating injuries. ►...

  • Page 24: Smgm Technical Data

    SMGM TECHNICAL DATA   SMGM TECHNICAL DATA Function overview The following table shows which hardware and/or software versions support the individual reading modules and functions. Type/function From hardware version From software version SMGM system 1.00 1.0.0 40MHz support / 150Mbit (eRTG) 1.00 1.1.0 SMG ServiceTool new features / 1.00...
  • Page 25 SMGM TECHNICAL DATA   Technical data Information Basis Description Conformity and approval 2014/35/EU Low voltage directive 2014/30/EU EMC Directive Applied standards CLASS A device EN55032:2016 Electromagnetic compatibility +AC1: 2019 Protection class EN60529:2014 Protection types by housing (IP code) +AC:2017 +AC2:2019 Environmental conditions (1) EN60721-3-2:2018 Classification of environmental conditions...
  • Page 26 Communication Class Standard Protocols PROFINET-I/O RS485 interface (only for DCS) Interface RS485 Interface Baud rate 57.6 Kbit/s Protocols APOS optic Cable length < 2 m Usage Only in connection with VAHLE DCS control SD card Task Configuration and function specification  ...
  • Page 27 SMGM TECHNICAL DATA   TIPS AND RECOMMENDATIONS! Information about SMGM standard classification EN 55032-Class A The SMGM communication system uses the physical layer of IEE802.11n for transmit- ting data. In combination with SMGM rails and couplers, SMGM devices adhere to the EMC limit values of EN 55022-Class A.

  • Page 28: Smgm Modules

    SMGM MODULES   SMGM MODULES Application and use The SMGM communication system was developed especially for the in-house use of automatic conveyor sys- tems. The system is especially designed for the special requirements of the rail-based automation technology (e.g. EMS and push skid) and the timing requirements of the IEN protocols PROFINET and PROFIsafe. The system consists of: •...

  • Page 29: Dimensions

    SMGM MODULES   Dimensions Fig. 6-1 Dimensions (apply for all SMGM modules), [mm] CAUTION! Danger from improper fastening. Injuries, malfunctions ► The module has to be fastened to the four mounting brackets. Make sure that the mounting cannot become loose as a result of vibrations.  ...

  • Page 30: Connections And Displays

    SMGM MODULES   Connections and displays 6.3.1 SMGM modules: Dark-blue front Module overview Fig. 6-2 View of SMGM module (Standard/Advanced/Cross-system) Overview: Connections Connection Function Description Power supply 24VDC M12, A-coded, 8-pole, pin RS485 Interface M12, A-coded, 4-pole, bushing Ethernet Port 1 M12, D-coded, 4-pole, bushing Ethernet Port 2 M12, D-coded, 4-pole, bushing...

  • Page 31: Bcc/Smgm Modules: Gray Front

    SMGM MODULES   6.3.2 BCC/SMGM modules: Gray front Overview: Module Fig. 6-3 View of BCC/SMGM Overview: Connections Connection Function Description Power supply/system bus interface M12, A-coded, 8-pin, pin to DCS control RS485 Interface M12, A-coded, 4-pin, bushing Ethernet Port 1 M12, D-coded, 4 pin, bushing Ethernet Port 2 M12, D-coded, 4 pin, bushing...

  • Page 32: Module Connections

    SMGM MODULES   Module connections 6.4.1 Connection: X1 - Supply voltage 6.4.1.1 BCC/SMGM module Data: Connection X1 (BCC/SMGM) Fig. 6-4 Connection X1 Type Description Connection X1 M12, A coded, 8 pole, pin Plug cycles > 100 Contact AU (gold) Rated current Function Note Supply voltage +24VDC...

  • Page 33: Connection: X2 - Rs485 Interface

    Communication TIPS AND RECOMMENDATIONS! Information on the RS485 interface The RS485 interface can only be used in combination with the VAHLE DCS control fam- ily. The 24 VDC supply of the X2 connection is fuse protected internally in the device.

  • Page 34: Connection: X3/X4 - Ethernet Port 1/2

    SMGM MODULES   6.4.3 Connection: X3/X4 - Ethernet port 1/2 Ethernet communication interface for connection with an Ethernet network. Data: Connection X3/X4 Fig. 6-6 Connections X3/X4 Type Description Connection X3/X4 M12, D-coded, 4-pin, socket Mating cycles > 100 Contact AU (gold) Function Comment Communication...

  • Page 35: Connection: Ant1/Ant2 - Smgm Interface 1/2

    TIPS AND RECOMMENDATIONS! Original VAHLE HF cables must be used. The system is designed on the basis of the VAHLE HF cable attenuation values. Only VAHLE HF cables have the required shielding values. In order to ensure the system function, unused ANT connections must be terminated with the terminating resistor SMGM-XB-QLS-EA.

  • Page 36: Led Status Displays

    SMGM MODULES   LED status displays 6.5.1 LEDs: POWER, SYSTEM, SMG Fig. 6-8 SMGM module with marked LEDs The illustration of the module is representative of SMGM module types (standard and universal modules (dark blue), BCC (gray) and LITE (light blue)). LED: POWER ->...

  • Page 37: Leds: Io 1, Io 2, Bus

    SMGM MODULES   6.5.2 LEDs: IO 1, IO 2, BUS Fig. 6-9 SMGM module with marked LEDs The illustration of the module is representative of SMGM module types (standard and universal modules (dark blue), BCC (gray) and LITE (light blue)). LED: IO 1 ->...
  • Page 38 SMGM MODULES   LED: BUS -> Field bus IO status display The LED only functions with BCC/SMGM modules. The LED does not function in all other module types. LED color/condition Type Description Offline - no connection to the IO controller/no supply Green Flashing Online (RUN) - connection to IO controller, IO controller RUN status...

  • Page 39: Leds: Eth 1, Eth 2

    SMGM MODULES   6.5.3 LEDs: ETH 1, ETH 2 Fig. 6-10 SMGM module with marked LEDs The illustration of the module is representative of SMGM module types (standard and universal modules (dark blue), BCC (gray) and LITE (light blue)). LED: ETH1/ETH2 -> Ethernet port 1/2 status display The two LEDs each show the status of the corresponding connection (ETH 1 = X4 or ETH2 = X3).

  • Page 40: Leds: Ant 1, Ant 2

    SMGM MODULES   6.5.4 LEDs: ANT 1, ANT 2 Fig. 6-11 SMGM module with marked LEDs The illustration of the module is representative of SMGM module types (standard and universal modules (dark blue), BCC (gray) and LITE (light blue)). TIPS AND RECOMMENDATIONS! Information about the ANT 1 and ANT 2 LED displays The meaning of stationary and mobile module LED displays is different.
  • Page 41 SMGM MODULES   Mobile module (device interface) The following table shows the LED status displays of mobile SMGM modules (SMGM-DI-xx or BCC/SMGM). LED color/status Type Description Interface not active (e.g. power supply missing) Duration No segment detected (e.g. defective coupler or stationary module (seg- ment interface) Flashing More than...

  • Page 42: Overview: Smgm Modules

    SMGM MODULES   Overview: SMGM modules SMGM DCS system Designation Description Ident. no. SMGM-SI-2 Segment interface, 2 segments, 15 partici- 10011064 pants BCC/SMGM-PN Device interface, 2 mobile couplers 10011679 SMGM cross-system modules Designation Description Ident. no. SMGM-SC Segment controller, 1 segment, 1 partici- 10011071 pant SMGM-RU...

  • Page 43: Modules: Smgm-Dcs System

    SMGM MODULES   Modules: SMGM-DCS system 6.7.1 Stationary module: SMGM-SI-2 Stationary interface between the stationary Ethernet and the SMGM rail. Connections Description X1 Logics supply 24 VDC ±10 % / 500 mA X3 Ethernet Port2 Ethernet interface 2 X4 Ethernet Port1 Ethernet interface 1 ANT1 SMG coupler interface 1...

  • Page 44: Mobile Module: Bcc/Smgm-Pn

    SMGM MODULES   6.7.2 Mobile module: BCC/SMGM-PN Mobile interface between the SMGM rail and the mobile components. A VAHLE DCS controller must be con- nected to this module. Connections Description X1 Logic supply / communication 24VDC±10% / 500mA / system-CAN bus connection...

  • Page 45: Modules: Smgm Cross-System

    SMGM MODULES   Modules: SMGM cross-system 6.8.1 Stationary system controller: SMGM-SC Stationary interface for configuration, service and diagnostics. Comply with the instructions on linking the SMGM-SC and the specifications for the diagnosis segment. Section “11.1.3 PROFINET-IO device: SMGM-SC“ • Section “8.10 Configuration: Diagnosis segment“ •...

  • Page 46: Universal Replacement Unit: Smgm-Ru

    SMGM MODULES   6.8.2 Universal replacement unit: SMGM-RU TIPS AND RECOMMENDATIONS! SMGM-RU properties depend on how it is currently configured. Note the description of the other modules! The universal replacement unit can be used as a mobile or stationary module, depending on the configuration. Connections Description X1 Logics supply...

  • Page 47: Module Replacement

    SMGM MODULES   Module replacement 6.9.1 General information DANGER! Non-observance of safety instructions during module replacement Severe to fatal injuries. ► The safety instructions in this document as well as the on-site safety regulations have to be observed. CAUTION! Danger from improper fastening Injuries, malfunctions and damage to the modules.

  • Page 48: Sd Card Replacement

    SMGM MODULES   6.9.2 SD card replacement The SD card is located underneath the HF-proof cover labelled SD card on the module side. • Disconnect SMGM module from voltage - 24 V DC supply off • Remove the HF cover marked “SD” (TX08 screwdriver) •...

  • Page 49: Designation Of The Smgm-Ru

    SMGM MODULES   6.9.3 Designation of the SMGM-RU TIPS AND RECOMMENDATIONS! Information on labelling the SMGM-RU If the SMGM-RU is used, the designation is on the type plate. For easier identification, it is recommended to put a label on the front. It should be easy to see that it is an SMGM-RU and which function it currently fulfils (e.g.

  • Page 50: Return/Repair

    Information about the procedure during repairs The repair approaches within and outside of the warranty are identical. If a defect exists in a module, then the module must be sent to VAHLE for repair. Please contact the VAHLE customer service (see section “3.5 Customer service“).

  • Page 51: Module Mac Addresses

    SMGM MODULES   6.10 Module MAC addresses The MAC addresses uniquely identify the devices. The SMGM modules have a total of three MAC addresses. Their assignment is shown here. MAC addresses Address Assignment Description MAC1 Chassis MAC address MAC1 address is displayed in the SMG ServiceTool. This address is also needed for additional settings (TIA portal, etc.).

  • Page 52: Type Plate

    SMGM MODULES   6.11 Type plate The nameplate must be installed on the side of the SMGM module, so that is visible, and it must state the information contained in the table. The nameplate must be mounted, and remain legible, on the SMGM module for its entire service life. Value Note Manufacturer and address...

  • Page 53: Smgm Wiring

    SMGM WIRING   SMGM WIRING General information The wiring of the SMGM modules is explained below: Here, the wiring (for communications) is subdivided into the following levels: • Ethernet wiring: Switch - stationary SMGM module; mobile SMGM module components • HF wiring: stationary SMGM module - SMGM rail - mobile SMGM module  ...

  • Page 54: Hf Wiring

    Adhere to the routing information/assembly instructions in the “SMGM installation manual”. Proper system functioning can only be guaranteed with the original VAHLE HF cables. They have the required shielding against interfering radiation from the environment. Make sure you use the appropriate coupler (stationary/mobile) for both rail systems - SMGM / SMGX.

  • Page 55: Stationary Modules

    SMGM WIRING   7.2.2 Stationary modules Stationary SMGM module on stationary coupler 500mm/terminating resistor Illustration and description apply to the following modules (all systems): • SMGM-SI-1 • SMGM-SI-2 (ANT2 connection not used) • SMGM-SC • SMGM-RU (with corresponding configuration) Fig. 7-1 HF wiring (stationary/500mm/terminated) Position Designation Description...
  • Page 56 SMGM WIRING   Stationary SMGM module on stationary coupler extension/terminating resistor Illustration and description apply to the following modules (all systems): • SMGM-SI-1 • SMGM-SI-2 (ANT2 connection not used) • SMGM-SC • SMGM-RU (with corresponding configuration) Fig. 7-2 HF wiring (stationary/VL/terminated) Position Designation Description...
  • Page 57 SMGM WIRING   Stationary SMGM module on stationary coupler 500mm/500mm Illustration and description apply to the following modules (all systems): • SMGM-SI-2 • SMGM-RU (with corresponding configuration) Fig. 7-3 HF wiring (stationary/500mm/t500mm) Position Designation Description SMGM-VL-500-QLS-QLS-RG316D SMGM connection line Length: 500mm Plug Type 1: QLS, plug, straight Plug Type 2: QLS, plug, straight Cable type: RG316D flexible...

  • Page 58: Mobile Modules

    SMGM WIRING   7.2.3 Mobile modules TIPS AND RECOMMENDATIONS! Information on the mobile couplers Please note that the illustrations refer to systems with SMGM rails. The wiring – cable types and lengths – apply cross-system. You can find the coupler types in the respective installation manuals (SMGM/SMGX). Mobile SMGM module on mobile coupler 500mm/terminating resistor Illustration and description apply to the following modules (all systems/SMGM rail): •...
  • Page 59 SMGM WIRING   Mobile SMGM module on mobile coupler 500mm/VL Illustration and description apply to the following modules (all systems/SMGM rails): • SMGM-DI-ST2 • BCC/SMGM • SMGM-RU (with corresponding configuration) Fig. 7-5 HF wiring (mobile/500mm/VL) Position Designation Description SMGM-VL-500-QLS90-QLS- SMGM connection line RG316D Length: 500mm Plug Type 1: QLS, plug, 90°...

  • Page 60: Overview Of Vahle Hf Cables

    SMGM WIRING   7.2.4 Overview of VAHLE HF cables HF connection cable Fig. 7-6 Types of connection cables Cable type: SMGM-VL-XXX-QLS90-QLS-RG316D Pin 90° to 0° Designation Length [mm] Ident-No. SMGM-VL-500-QLS90-QLS-RG316D 10009405 SMGM-VL-1000-QLS90-QLS-RG316D 1000 10009406 SMGM-VL-1500-QLS90-QLS-RG316D 1500 10011834 SMGM-VL-2000-QLS90-QLS-RG316D 2000 10009407...
  • Page 61 Fig. 7-7 Types of extension cables To connect the SMGM modules to the mobile and stationary coupler, use only the VAHLE HF cable (extension lines). The length of the HF cable from the SMGM module to the rail has an enormous influence on the maxi- mum segment length.
  • Page 62 SMGM WIRING   Cable type: SMGM-VL-XXX-NB-NB-Ecoflex15 N bushing 0° to N bushing 0° Designation Length [mm] Ident-No. SMGM-VL-1000-NB-NB-Ecoflex15 1000 10011174 SMGM-VL-1500-NB-NB-Ecoflex15 1500 10014681 SMGM-VL-2000-NB-NB-Ecoflex15 2000 10011175 SMGM-VL-2500-NB-NB-Ecoflex15 2500 10011510 SMGM-VL-3000-NB-NB-Ecoflex15 3000 10011512 SMGM-VL-3500-NB-NB-Ecoflex15 3500 10014314 SMGM-VL-4000-NB-NB-Ecoflex15 4000 10011511 SMGM-VL-5000-NB-NB-Ecoflex15 5000 10012879 NOTICE! We design the cable lengths –...

  • Page 63: Hf Terminating Resistor

    SMGM WIRING   7.2.5 HF terminating resistor All HF connections of the ANT1/ANT2 SMGM modules have to be connected to a coupler (stationary or mobile) or terminated with an HF resistor. In the case of modules where only one HF connection is used (e.g. SMGM-SI 1), the HF resistor is already mounted on the ANT2 connection.

  • Page 64: System Can Bus Wiring

    SMGM WIRING   System CAN bus wiring The system CAN bus cables are needed to wire the BCC/SMGM to a mobile VAHLE controller. Fig. 7-8 System CAN bus wiring The connection marked with 1 is represented by the following listed cables.

  • Page 65: Smgm System

    SMGM SYSTEM   SMGM SYSTEM General system description - SMGM Fig. 8-1 SMGM system concept The SMGM communication system provides a mobile communication interface, forcibly guided at the SMGM rail, for the transmission of standard Ethernet protocols. A communication link between the stationary seg- ment interface (SMGM-SI) and the mobile device interfaces (SMGM-DI or BCC/SMGM) is provided.

  • Page 66: Network Topologies

    SMGM SYSTEM   Network topologies Fig. 8-2 Structure of the SMGM system (example: Standard system - open variant) Lines or star topologies can be implemented using the SMGM-SI segment interface. TIPS AND RECOMMENDATIONS! Information about the SMGM system Cable lengths Please ensure adherence to the maximal permissible cable lengths for the respective devices - see section “5 SMGM technical data”.

  • Page 67: Bandwidth Schemes - Smgm

    SMGM SYSTEM   Bandwidth schemes - SMGM 8.3.1 General Different SMGM/X systems each have their own bandwidth schemes. Bandwidth distribution is shown below. Data exchange is shown in the "principle diagram: Bandwidth scheme (see chapter: „8.3.3 Graphic represen- tation“), carried out cyclically. A cycle lasts <16ms (8ms ADV modules) and is defined as follows: •...

  • Page 68: Distribution

    SMGM SYSTEM   8.3.2 Distribution Bandwidth information: Standard and DCS system Participants TX: RX Cycle time UP (1DI - SI) Down (SI - DIs) Total data rate [max. quanti- [ms] [Mbit/s] [Mbit/s] [Mbit/s] 25:75 1.69 8.23 33.58 * Number of mobile participants in the segment. One segment is assigned to one HF connection. The excep- tion is when splitting with the Track-Change Adapter Kit (SMGM-TC) - only SMGM system.

  • Page 69: Graphic Representation

    SMGM SYSTEM   8.3.3 Graphic representation The bandwidth diagram of the standard system is shown. This is used for a basic understanding of how the distribution is performed. Diagrams of other systems may differ from this. Fig. 8-3 Basic principle: Bandwidth diagram Item Type Description Bandwidth (40 MHz)

  • Page 70: Structure Of The Smgm System - Recommendation

    SMGM SYSTEM   Structure of the SMGM system - recommendation 8.4.1 Basics TIPS AND RECOMMENDATIONS! Recommendation: Structure of the SMGM system - specifications The following recommendations for structuring the SMGM system apply for use with PROFINET. The consideration of the maximum number of participants/switch levels depends on the number of connected PROFINET participants on the mobile SMGM module.

  • Page 71: Description: Maximum Expansion Level

    SMGM SYSTEM   8.4.2 Description: Maximum expansion level Fig. 8-4 Recommendation for structuring an SMGM system (mobile participants not shown) When structuring the SMGM system, as shown in the figure, the data traffic is highest on Switch 1. Here, all the frames coming from the system are transfered to the PLC.

  • Page 72: Lifter And Switch Concept

    Lifter and switch concept 8.5.1 Lifter concept Fig. 8-5 Lifter concept 1: VAHLE SMGM coax cable 2: Supply voltage +24VDC - drag chain capable 3: Ethernet cable - drag chain capable 4: Lift The SMGM-SI segment interface is attached to the mobile lifter segment. The 24 VDC supply and the Ethernet interface is connected through a drag chain capable cable.

  • Page 73: Switch Concept

    SMGM SYSTEM   8.5.2 Switch concept Basic concept Fig. 8-6 Basic switch concept 1: Switch 2: VAHLE SMGM coax cable 3: Supply voltage +24VDC - drag chain capable 4: Ethernet cable - drag chain capable 5: Long switch segment  ...
  • Page 74 SMGM SYSTEM   Switch not supplied Communication in the switch segments is not provided in a switch that is not supplied. For mechanical reasons (coupling guide), the SMGM rail is installed without an SMGM-SI. TIPS AND RECOMMENDATIONS! Information on the SMGM coupler distance If the SMGM coupler distance undershoots the specification, this can result in a com- munication interruption! ►...
  • Page 75 SMA-QMA adapters The cable lengths for the Track-Change Adapter are influenced by the distances of the stationary SMGM mod- ule and the rail segments. To design, please contact customer service at the company VAHLE (see section “3.5 Customer service“). TIPS AND RECOMMENDATIONS!

  • Page 76: Coupler Distances

    SMGM SYSTEM   Coupler distances Coupler distance - standard situation The situation is standard if the segment length l is much larger than the coupler distance D. The prerequisite is that all segment sections are being fed - data communication is possible to each segment section.
  • Page 77 SMGM SYSTEM   Coupler distance - short segment The situation with a short segment describes the case when one short segment is positioned between two long segments. There is a short segment present if the segment length l is equal to or less than the coupler dis- tance D - l ≤...
  • Page 78 If you have any questions please get in touch with VAHLE customer service. If the case is dynamic, (participants are moving), an additional distance factor has to be taken into consider- ation.
  • Page 79 SMGM SYSTEM   Coupler distance - non-fed segments This situation exists if, e.g., there is a non-fed switch in the system. Fig. 8-11 SMGM system with a non-fed segment 1: Transition area of the SMGM rails 2: Air gap x 3: Direction of travel D: Coupling distance of Coupler 1 to Coupler 2 - Situation 2 TIPS AND RECOMMENDATIONS!
  • Page 80 SMGM SYSTEM   Coupler distance chart The chart shows the correlation of the movement speed and the minimum clearance distance of the couplers. Fig. 8-12 Chart: Coupler distance - dynamic factor D: Minimum distance of the couplers to each other in [mm] v: Movement speed of the mobile participants (coupler speed) in [m/min] A: Minimum distance - static: 321mm + x (area without data communication + air gap)

  • Page 81: Traversing Speed

    SMGM SYSTEM   Traversing speed Segmented SMGM System The standard situation exists when several segments are connected to transition pieces. The maximum travel speed is included in such a system: 180 m/min. Fig. 8-13 Segmented system with maximum speed 180 m/min 1: Are without data communication (321 mm + X mm air cap) 2: Air cap K1/K2: Mobile coupler...
  • Page 82 SMGM SYSTEM   Non segmented SMGM system / single segment system If the built-up system is a single segmented system - without transitions (crossover pieces), a higher traversing speed is possible. The maximum travel speed is included in such a system: 240 m/min. Fig.

  • Page 83: Feed Points - Rail Coupler

    SMGM SYSTEM   Feed points - rail coupler TIPS AND RECOMMENDATIONS! Information on the SMGM feed points The SMGM rail coupler feeding points can be installed variable through the SMGM rail. In general, when planning the feeding point, the number of SMGM modules, the lengths of the used coaxial cable and the mechanical length of the SMGM rail must be considered.

  • Page 84: Configuration: Segment Lengths

    SMGM SYSTEM   Configuration: Segment lengths The length of an SMGM rail segment depends on the following parameters: • Number of mobile couplers • Length and type of the HF cable (coax) being used on the vehicle • Length and type of the HF cable (coax) being used on the stationary side •...
  • Page 85 SMGM SYSTEM   Position Designation Description Expansion joint The number of the expansion joints mounted in the respective sub- segment B/C must be considered for the segment length calcula- tion.* NUMBER - EXPANSION JOINTS NOTICE! *Please contact Technical Sales or your immediate contact point for detailed segment planning.

  • Page 86: Configuration: Diagnosis Segment

    SMGM SYSTEM   8.10 Configuration: Diagnosis segment The diagnostics segment must be designed mechanically for mounting a mobile system consisting of an SMGM-DI or BCC/SMGM module and a maximum of two mobile couplers. More than one vehicle must never be present in the segment for flawless diagnostics. Fig.

  • Page 87: Smgm Functions

    SMGM FUNCTIONS SMGM FUNCTIONS Mirror port function With port mirroring, the incoming and/or outgoing traffic from one port can be mirrored to one other port (= mirror port). Traffic on the original port is not affected. Mirrored data can be used to determine which data are running through the SMGM/X system.

  • Page 88: Data Prioritizing

    SMGM FUNCTIONS Data prioritizing Depending on the application, it is necessary to prioritize certain data for transmission. The SMGM/X system has five queues for this purpose (en.: Queues): ITEM Queue Priority RT ... Real-Time 1- Highest priority VO ... Voice VI ...
  • Page 89 Modbus Port 502/tcp RT Queue *Vahle’s own UDP-to-CAN-protocol -> only BCC/SMGM-UDP Note Prior to firmware version v1.9.2, these protocols were prioritized by default. From v1.9.2 this is no longer the case and the respective option must be set explicitly in the configuration. This is possible from ServiceTool v1.9.0.

  • Page 90: Smgm Monitoring

    IF-MIB • RFC1213-MIB • IP-FORWARD-MIB • IP-MIB • TCP-MIB • UDP-MIB • IPV6-MIB • NOTIFICATION-LOG-MIB • UCD-SNMP-MIB LM-SENSORS-MIB • VAHLE-AT-SMG-MIB • All MIBs, except the „VAHLE-AT-SMG-MIB“ MIB, are standard MIBs, which are not described further in this doc- ument.  ...

  • Page 91: Vahle Smg Mib

    SMGM MONITORING   10.3 VAHLE SMG MIB The following SMG-specific MIBs are provided. All entries are subnodes of the OID 1.3.6.1.4.1.53343.3.1.1. The MIB is divided into the following subgroups. Name Description 1.3.6.1.4.1.53343.3.1.1.1 smgSystemInfo General system information 1.3.6.1.4.1.53343.3.1.1.2 smgSystemStatus System status information 1.3.6.1.4.1.53343.3.1.1.3...

  • Page 92: System Info

    SMGM MONITORING   10.3.1 System info Name Description smgSystemInfo.1 smgSystemType System type: e.g. DI2 smgSystemInfo.2 smgHostName System name (generated): z.B. DI2-00006 smgSystemInfo.3 smgDeviceName Device name (defined by the user) smgSystemInfo.4 smgSerialNumber Device serial number smgSystemInfo.5 smgFirmwareVersion SMG firmware version  ...

  • Page 93: System Status

    SMGM MONITORING   10.3.2 System status Name Description smgSystemStatus.1 smgSDCardStatus SD card status: 0 ... unknown 1 ... OK 2 ... Fault smgSystemStatus.2.1 smgDeviceTempValue Device temperature in milli celsius smgSystemStatus.2.2 smgDeviceTempStatus Device temperature status: 0 ... unknown 1 ... OK 2 ...

  • Page 94: System Statistics

    SMGM MONITORING   10.3.3 System statistics System statistics provide statistical values that relate to the SMG transmission cycle. The number of bytes and packets transmitted, utilization of the transmission cycle (workload in percent) and data rate (bit rate in kbit/ s) are determined.
  • Page 95 SMGM MONITORING   Statistics blocks Name Description smg0Stats.1 smg0StatsBytes5 Byte statistics of the last 5 second interval smg0Stats.2 smg0StatsBytes60 Byte statistics of the last 60 second interval smg0Stats.3 smg0StatsBytes900 Byte statistics of the last 900 second interval smg0Stats.4 smg0StatsPackets5 Packet statistics of the last 5 second interval smg0Stats.5 smg0StatsPackets60...
  • Page 96 SMGM MONITORING   Values within a statistics block Name Description smg0StatsBytes5.1 smg0StatsBytes5Block Block number; this value is increased by 1 when the block is updated. smg0StatsBytes5.2 smg0StatsBytes5Total Total number of bytes transferred. smg0StatsBytes5.3 smg0StatsBytes5Bc Number of bytes transferred for Beacon data smg0StatsBytes5.4 smg0StatsBytes5Rt Number of bytes transferred for...
  • Page 97 SMGM MONITORING   Error counter Name Description smg0Stats1.1 smg0Stats1SeqLoss Number of cycles lost. smg0Stats1.2 smg0Stats1SeqLate Number of cycles that arrived late. smg0Stats1.3 smg0Stats1CycleSkipped Number of skipped cycles. smg0Stats1.4 smg0Stats1SeqLossCount Number of sequence events lost smg0Stats1.5 smg0Stats1DataLoss Number of data packets lost smg0Stats1.6 smg0Stats1DataLate Number of data packets that arrived late...

  • Page 98: Connection Information

    SMGM MONITORING   10.3.4 Connection information The connection information includes the status as well as the reception level (RSSI) of the respective coupler.  ...
  • Page 99 SMGM MONITORING   10.3.4.1 Connection information groups Name Description smgLinkStatus.1 smgLink1Status Connection information for coupler ANT-1 smgLinkStatus.2 smgLink2Status Connection information for coupler ANT-2  ...
  • Page 100 SMGM MONITORING   10.3.4.2 Connection information of a "smgLinkStatus" group Name Description smgLink1Status.1 smgLink1State Returns the connection status of the coupler ANT-1 Possible values of the connection status deactivated Coupler is deactivated. idle Coupler is ready, but has no connection to a SMGM-SI. ready Coupler is ready and has a connection to one SMGM-SI however, does not become active for communication utilized.

  • Page 101: Smgm Fieldbus Types

    SMGM FIELDBUS TYPES   SMGM FIELDBUS TYPES The SMGM system is a transparent communication system. This means that the field bus of the stationary side such as PROFINET, PROFIsafe, etc. is also available on the mobile side. The SMGM system is, however, specifically designed for applications with PROFINET and PROFIsafe. The basics and frame respectively modular structure of the following systems are shown in the following: •...

  • Page 102: Profinet / Profisafe

    SMGM FIELDBUS TYPES   11.1 PROFINET / PROFIsafe 11.1.1 Basic settings The system has been specially optimized for use in PROFINET / PROFIsafe networks. The devices recognize the PROFINET/IO protocol and transmit it with RT priority. Other protocols, which are normally prioritized via the VLAN tag, are always subordinate to the RT priority.
  • Page 103 SMGM FIELDBUS TYPES   Example: TIA Portal - PROFINET response monitoring time TIPS AND RECOMMENDATIONS! Information about the PROFINET / PROFIsafe setting When using in PROFINET / PROFIsafe applications, the latency time of the SMGM com- ponents must be taken into account. Latency time is currently <16 ms (8 ms Advanced modules, with two mobile participants).
  • Page 104 SMGM FIELDBUS TYPES   Example: TIA-Portal - PROFIsafe - F monitoring time TIPS AND RECOMMENDATIONS! Information about the PROFIsafe setting When using PROFIsafe, it is mandatory to set the FTIME for the communication to > 320 ms. The value of 320 ms mentioned above is the safety monitoring time on a system with segment change (routing): FTIME for communication must be set to >= 150 ms.

  • Page 105: Osi 7 Layer Model, Profinet-Smgm

    SMGM FIELDBUS TYPES   11.1.2 OSI 7 layer model, PROFINET-SMGM Fig. 11-3 OSI 7-layer model PROFINET-SMGM/X In the OSI 7-layer model, SMGM/X represents a pure Layer 2 data link component.  ...

  • Page 106: Profinet-Io Device: Smgm-Sc

    SMGM FIELDBUS TYPES   11.1.3 PROFINET-IO device: SMGM-SC The SMGM-SC system controller as the PROFINET-IO device can be used for the diagnostic of the SMGM sys- tem. The diagnostic of the overall system as well as an individual mobile system on the so-called diagnostics segment is possible with the above.

  • Page 107: Smgm-Sc System Diagnostics

    SMGM FIELDBUS TYPES   11.1.4 SMGM-SC system diagnostics The system diagnostics permit the identification of the following error types: • System errors (failure/internal errors/etc.) of the system modules SMGM-SI / SMGM-DI / BCC/SMGM • Monitoring the HF communication (error/warning/OK) • Reporting critical system errors The SMGM-SC provides several PROFINET modules for the system diagnostics.

  • Page 108: Profinet Modules

    SMGM FIELDBUS TYPES   11.1.5 PROFINET modules PROFINET module: Status Submodule Designation Type Content Status 16 Bit Input Bit coded control word: • Bit0-Bit2: - • Bit3: Diagnostics status bit 0 • Bit4: Diagnostics status bit 1 • Bit5: Warning •...
  • Page 109 SMGM FIELDBUS TYPES   PROFINET module: Status command Submodule Designation Type Content Status command 16 Bit Input Bit coded control word: • Bit0: Start diagnostics • Bit1-Bit6: - • Bit7: Acknowledge • Bit8-Bit15: - Start diagnostics The diagnosis of the SMGM segment is running as long as the bit is “TRUE”. During this, 10 measurements per seconds are performed for this purpose.
  • Page 110 SMGM FIELDBUS TYPES   PROFINET module: Event log Submodule Designation Type Content Event log index 1 Word input Index of the event Event log time stamp 4 Word input Time stamp of the event Event log device-id 4 Bytes input The last four digits of the SMGM module MAC address •...
  • Page 111 SMGM FIELDBUS TYPES   PROFINET module: Event log status Submodule Designation Type Content Event log first index 1 Word input Index of the first event Event log last index 1 Word input Index of the last event The event log is equivalent to a ring buffer with a maximum of 65536 entries. The index of the latest event correlates to the value in "Event log last index".
  • Page 112 SMGM FIELDBUS TYPES   PROFINET module: Event log select index Submodule Designation Type Content Event log select index 1 Word input Index of the event to be issued for the "Event log" module Any event can be requested from the ring buffer by using the "Event log select index". For example, to receive data for the latest event, the value "Event log last index"...
  • Page 113 SMGM FIELDBUS TYPES   PROFINET overview Event log code & data Event code Event data Designation Classes of error messages 0xcxxx INFO 0xdxxx WARNING 0xexxx ERROR 0xfxxx FATAL ERROR Specific error messages 0xc000 Event log deleted 0xc001 System start 0xc002 System reboot 0xd003 The last reset was an internal watchdog reset...
  • Page 114 SMGM FIELDBUS TYPES   PROFINET module: Diagnostics segment Submodule Designation Type Content Diagnosis segment type 1 Byte input Cannot be used - reserve Diagnosis segment device-ID 4 Bytes input The last four digits of the SMGM module MAC address (the internal MAC address of the communication module is cur- rently still displayed) •...

  • Page 115: Bcc/Udp

    SMGM FIELDBUS TYPES   11.2 BCC/UDP 11.2.1 Basic information Information on using UDP frames: • Byte order: Big endian • UDP port: 9006 • Ethernet Frame format: Ethernet II Header / IPv4 Header / UDP Header / BCC-Header • Frame length (PLC to system controller): 8 bytes •...

  • Page 116: Bcc/Udp Modules

    SMGM FIELDBUS TYPES   11.2.2 BCC/UDP modules BCC field: Status Submodule Designation Type Content Status 16 Bit Input Bit coded control word: • Bit0-Bit2: - • Bit3: Diagnostics status bit 0 • Bit4: Diagnostics status bit 1 • Bit5: Warning •...
  • Page 117 SMGM FIELDBUS TYPES   BCC field: Status command Submodule Designation Type Content Status command 16 Bit Input Bit coded control word: • Bit0: Start diagnostics • Bit1-Bit6: - • Bit7: Acknowledge • Bit8-Bit15: - Start diagnostics The diagnosis of the SMGM segment is running as long as the bit is “TRUE”. During this, 10 measurements per seconds are performed for this purpose.
  • Page 118 SMGM FIELDBUS TYPES   BCC field: Event log Submodule Designation Type Content Event log index 1 Word input Index of the event Event log time stamp 2 Word input Time stamp of the event Event log device-id 4 Bytes input The last four digits of the SMGM module MAC address •...
  • Page 119 SMGM FIELDBUS TYPES   BCC field: Event log status Submodule Designation Type Content Event log first index 1 Word input Index of the first event Event log last index 1 Word input Index of the last event The event log is equivalent to a ring buffer with a maximum of 65536 entries. The index of the latest event correlates to the value in "Event log last index".
  • Page 120 SMGM FIELDBUS TYPES   BCC field: Event log select index Submodule Designation Type Content Event log select index 1 Word input Index of the event to be issued for the "Event log" module Any event can be requested from the ring buffer by using the "Event log select index". For example, to receive data for the latest event, the value "Event log last index"...
  • Page 121 SMGM FIELDBUS TYPES   UDP overview Event log code & data Event code Event data Designation Classes of error messages 0xcxxx INFO 0xdxxx WARNING 0xexxx ERROR 0xfxxx FATAL ERROR Specific error messages 0xc000 Event log deleted 0xc001 System start 0xc002 System reboot 0xd003 The last reset was an internal watchdog reset...
  • Page 122 SMGM FIELDBUS TYPES   BCC field: Diagnostics segment Submodule Designation Type Content Diagnosis segment type 1 Byte input Cannot be used - reserve Diagnosis segment device-ID 4 Bytes input The last four digits of the SMGM module MAC address (the internal MAC address of the communication module is cur- rently still displayed) •...

  • Page 123: Smgm-Sc: Equipment Configuration In The Tia Portal

    SMGM-SC: EQUIPMENT CONFIGURATION IN THE TIA PORTAL   SMGM-SC: EQUIPMENT CONFIGURATION IN THE TIA PORTAL 12.1 General The SMGM-SC module must be integrated in the PLC device configuration through the provided GSDML equip- ment description file. For this purpose, the GSDML file must be installed in the HW catalog, as is customary in the SIEMENS TIA Portal.

  • Page 124: Vahle Tia Portal Library

    12.2.1 General A TIA portal library is supplied with the system controller which includes the Vahle TIA Portal standard modules for using a SMGM system controller. This library, which consists of the modules listed below, must be implemented correctly in the user TIA Portal program.

  • Page 125: Implementation

    SMGM-SC: EQUIPMENT CONFIGURATION IN THE TIA PORTAL   12.2.2 Implementation All contents of the library must be copied into the TIA Portal user program. Adherence to the following is required: • If possible (know-how protection), the object number (FB no., FC no., or DB no.) can be selected as re- quired.

  • Page 126: Function Modules

    SMGM-SC: EQUIPMENT CONFIGURATION IN THE TIA PORTAL   12.2.3 Function modules 12.2.3.1 FB_VAHLE_SMGM_SC Fig. 12-3 Function module Function This module controls the diagnosis and collects all diagnosis data in the corresponding data modules. The module must be called up cyclically.  ...
  • Page 127 SMGM-SC: EQUIPMENT CONFIGURATION IN THE TIA PORTAL   Input parameters Input parameters File type Description ui_SC_PI_start_addr UInt Start address of the input data ui_SC_PQ_start_addr UInt Start address of the output data i_timezone_UTC_offset_h Offset for the time zone f_evtlog_reload BOOL Trigger for reloading the event log ui_evtlog_entries_read_cnt UInt Number of elements to be loaded...

  • Page 128: Functions

    SMGM-SC: EQUIPMENT CONFIGURATION IN THE TIA PORTAL   12.2.4 Functions 12.2.4.2 FC_UNIX_TO_DATE Function This function is called up in FB-VAHLE_SMGM_SC and then calculates the UNIX time stamp supplied by the SMGM components.  ...

  • Page 129: Data Modules

    SMGM-SC: EQUIPMENT CONFIGURATION IN THE TIA PORTAL   12.2.5 Data modules All data blocks are filled by the FB_VAHLE_SMGM_SC function block. Additional details on the individual variables are found in the system controller documentation.  ...
  • Page 130 SMGM-SC: EQUIPMENT CONFIGURATION IN THE TIA PORTAL   12.2.5.3 DB DB_VAHLE_SMGM_SC_DEV_STAT This database includes information on over 256 SMGM devices. [x] represents the data of the possible devices (up to 256). All data [x] exist for each of the possible devices (256).
  • Page 131 SMGM-SC: EQUIPMENT CONFIGURATION IN THE TIA PORTAL   12.2.5.4 DB DB_VAHLE_SMGM_SC_EVTLOG Up to 1,000 entries from the event log are saved in this module. [x] represents the events (up to 1,000). Parameter Data type Description f_evtlog_updating BOOL TRUE = Event log update is performed ui_evtlog_entries UInt Number of entries...

  • Page 132: Smgm Commissioning/Service/Diagnostics

    SMGM COMMISSIONING/SERVICE/DIAGNOSTICS   SMGM COMMISSIONING/SERVICE/DIAGNOS- TICS 13.1 Assembly / Installation 13.1.1 Mechanical installation WARNING! Danger due to damaged products Accidents, severe injuries and property damages. ► Never install damaged products. Report damages immediately to the transport company. CAUTION! Danger due to poor mounting Injuries from falling, property damage and malfunctions ►...

  • Page 133: Electrical Installation

    SMGM COMMISSIONING/SERVICE/DIAGNOSTICS   13.1.2 Electrical installation All supply voltages must be switched off while installing the module. Also observe the safety instructions in the chapter 4 Safety instructions as well as the applicable regulations at the installation site. Specifications for EMC compliant cabling must be strictly adhered to. Required voltage supply of the SMGM module is +24 VDC ±10% and may only be supplied by voltage sources that have safety extra-low voltage.

  • Page 134: Emc

    ► SMGM modules may only be operated in conjunction with the SMGM profile and mobile couplers. ► Connecting "non-SMGM devices" to the antenna connections ANT1/ANT2 is not permitted and violates EMC regulations. ► Unused antenna inputs must be terminated with the Vahle HF terminating resistor SMGM-XB-QLS-EA (ID No.: 10011926).  ...

  • Page 135: Commissioning

    SMGM COMMISSIONING/SERVICE/DIAGNOSTICS   13.2 Commissioning An SMGM/X system will be installed and connected. As soon as the SMGM-SI and SMGM-DI (or BCC/SMGM) components are supplied with 24 VDC and the system cabling including the coupler is connected, communi- cation is possible without further parameter settings and configurations. TIPS AND RECOMMENDATIONS! Information about commissioning The system is only ready for use if all technical parameters (level, line lengths, number...
  • Page 136 SMGM COMMISSIONING/SERVICE/DIAGNOSTICS   Commissioning checklist in the event of a fault l TIPS AND RECOMMENDATIONS! Information about the commissioning checklist The commissioning checklist can also be used when reusing the SMGM/X system. Step Designation Note Cabling Are all cables connected to the system? In the event of a fault, plug in/add/re- place the corresponding cables.
  • Page 137 SMGM COMMISSIONING/SERVICE/DIAGNOSTICS   Step Designation Note SMGM-SI LED ANTx - green/flashing (4Hz) The interface is active - one or more mobile participants are Continue under Step 5 "SMGM-DI Device communicating via the interface. Interface. SMGM/X communication running on the SMGM-SI. SMGM-SI LED ANTx - green/fast flashing (10Hz) The interface is active and all available transmission slots Ensure there are only n* mobile SMGM...
  • Page 138 SMGM COMMISSIONING/SERVICE/DIAGNOSTICS   Step Designation Note SMGM-DI ANT1 and/or ANT2 - red/flashing A link was detected, but the SMGM-SI is overloaded. A com- Ensure there are only n* mobile SMGM munication is not possible. modules in the segment. SMGM/X segment interface is occupied by too many partic- n* (number depends on the system) ipants (with SMGX: no segmentation, here this affects the •...

  • Page 139: Diagnosis

    SMGM COMMISSIONING/SERVICE/DIAGNOSTICS   13.3 Diagnosis 13.3.1 Overview The service and the diagnostics for SMGM systems are divided into three user levels. Fig. 13-1 User levels of the SMGM diagnostic  ...

  • Page 140: User Diagnostics

    SMGM COMMISSIONING/SERVICE/DIAGNOSTICS   13.3.2 User diagnostics The SMGM system, with the exception of the DCS systems (BCC/SMGM), is a pure OSI-Layer 2 component. The diagnostics of the Ethernet and PROFINET communication can be performed with standard diagnostics tools (e.g. Wireshark). The Ethernet telegrams will be transmitted directly through the rail.

  • Page 141: System Diagnostics

    SMGM COMMISSIONING/SERVICE/DIAGNOSTICS   13.3.3 System diagnostics Standard system diagnostics The standard system diagnostics include the following items: • SMGM component monitoring System quality monitoring • Err and status interface • Fig. 13-2 Schematic representation of the standard system diagnostics The diagnostics is performed by the system controller - SMGM-SC. The following defect patterns can be seen if one of these components fails: All mobile Ethernet participants (SMGM-DI, PROFINET-DEVICES, etc.) at the segment are malfunctioning: •...
  • Page 142 SMGM COMMISSIONING/SERVICE/DIAGNOSTICS   Component monitoring The following errors are covered by the SMGM component monitoring: • Failure of an SMGM component on the network • Communication interruption to a mobile SMGM module The SMGM components are monitored through the existing system controller SMGM-SC. The availability of all SMGM components known in the system is monitored by the SMGM-SC.

  • Page 143: Inline System Diagnosis

    SMGM COMMISSIONING/SERVICE/DIAGNOSTICS   13.3.4 Inline system diagnosis The diagnostics segment offers the option of an HF-technical diagnostic of a mobile SMGM system consisting of a mobile SMGM module and the two mobile couplers. For this purpose, a mechanically and electrically de- fined SMGM rail segment must be provided.
  • Page 144 SMGM COMMISSIONING/SERVICE/DIAGNOSTICS   Signal strength stationary SMGM module(SMGM-SI) The SMGM-SI signal strength is equivalent to the strength of the transmission from the mobile SMGM module to the stationary SMGM module. However, the quality can only be determined by the active antenna interface of the mobile SMGM module.
  • Page 145 SMGM COMMISSIONING/SERVICE/DIAGNOSTICS   Signal strength of the mobile SMGM module The SMGM-DI signal strength is equivalent to the transmission from the stationary SMGM-SC ANT 1 interface to the mobile SMGM module ANT 1. Communication path: Signal strength mobile SMGM module ANT1 interface Value range from 0 ...

  • Page 146: Diagnostics Segment Operation

    SMGM COMMISSIONING/SERVICE/DIAGNOSTICS   13.3.5 Diagnostics segment operation The diagnosis segment on the system controller (SMGM-SC) is configured with the SMG ServiceTool Advanced PC-interface. The connection of the diagnostics segment with the SMGM-SC is required for the operation of the diagnostics segment.

  • Page 147: Smg Servicetool

    SMGM COMMISSIONING/SERVICE/DIAGNOSTICS   13.4 SMG ServiceTool The table shows which functions are available from which software version (ServiceTool & SMGM firmware) depending on the type of ServiceTool - LITE or ADVANCED. It also shows when special hardware is required. Required technology Functions ServiceTool Type/Ver- Firmware Hardware -...
  • Page 148 SMGM COMMISSIONING/SERVICE/DIAGNOSTICS   Order overview ServiceTool variants Designation Description Identification No. SMG ServiceTool LITE Freeware SMG ServiceTool ADVANCED Extensive diagnosis of 10015295 the SMGM/X system Further information is found in the SMG ServiceTool Handbuch. See the SMG ServiceTool manual for more in- formation.

  • Page 149: Maintenance And Reuse

    MAINTENANCE AND REUSE   MAINTENANCE AND REUSE The main aim of this section is to maintain the system’s target condition and operational capability. By avoiding malfunctions and unplanned downtimes, regular maintenance can increase the utilization rate. Efficient plan- ning of maintenance work and material is a prerequisite. In order to carry out safe maintenance by appropri- ately trained personnel, the following instructions must be observed: DANGER! Danger of death due to electrical current!

  • Page 150: Safety Information About Repairs

    MAINTENANCE AND REUSE   14.1 Safety information about repairs DANGER! Before beginning any work, ensure that the system is free of voltage and remains so for the duration of the work. Observe the safety instructions in the section 4 Safety in- structions! WARNING! Risk of injury due to improperly performed maintenance work!

  • Page 151: Smgm Maintenance

    MAINTENANCE AND REUSE 14.2 SMGM maintenance SMGM control components • No repeat maintenance work is required on the SMGM modules. SMGM mechanical components A visual inspection of the general system condition shall be carried out. This includes in particular the following points: •...

  • Page 152: Transport And Storage

    TRANSPORT AND STORAGE TRANSPORT AND STORAGE 15.1 Safety instructions for transport and storage NOTICE! Damage due to improper transport or storage. Improper transport or storage may cause significant property damage! ► Storage temperature: see „Technical Data" ► Storage location: Indoors, dry, no exposure to chemicals. ►...

  • Page 153: Disassembly And Disposal

    Errors during the removal or replacement of components may cause life-threatening situations or significant property damage ► Observe the safety instructions before beginning any removal work. CAUTION! All accessories must be checked for wear. Only defect-free parts may be reused. ► Use only genuine VAHLE spare parts.  ...

  • Page 154: Disposal

    DISASSEMBLY AND DISPOSAL 16.2 Disposal General information Current national local regulations are decisive for disposing / recovering (recycling) assemblies, machines and systems. NOTICE! Danger from incorrect disposal / operator responsibility Risk of environmental damage / loss of valuable raw materials ►...
  • Page 155 DISASSEMBLY AND DISPOSAL Note on data protection • The operator or his employees are personally responsible for ensuring compliance with data protection. • Personal data that is present on the assembly to be disposed of or stored in the assembly must be re- moved by the operator or safely and permanently deleted ->the operator is personally responsible.

  • Page 156: Declaration

    DECLARATION DECLARATION 17.1 Declaration of conformity  ...

  • Page 157: Repair Note

    Other abnormalities? When does the error oc- cur? Student / Temporary? Notice The General Terms and Conditions (GTC) of Paul Vahle GmbH & Co. KG apply. The terms and conditions are accepted with order confirmation. Contract award Signature, Date _____________________________________________,_________________...

  • Page 158: Index

    INDEX INDEX Activate 15 Coaxial cable 82 Commissioning checklist 134 Communication path 63 Connection ANT1/ANT2 - coupler interfaces 33 Connection X1 (BCC/SMGM) 30 Connection X3/X4 - Ethernet ports 32 Data traffic 69 Determine absence of voltage 15 Diagnosis segment 84 Electrically qualified person 17 Event log code &...
  • Page 159 INDEX safety aspects 12 Safety information 9 SD card replacement 46 Segment lengths 82 SMG ServiceTool 146 Switch latency period 64 Switch on again 15 Symbols 8 Technical condition 16 Track-Change Adapter Kit 73 Transport 150 UDP frames 113 Unloading 150 WLAN-Access-Point 25  ...
  • Page 160 Paul Vahle GmbH & Co. KG Westicker Str. 52 D–59174 Kamen Tel.: +49 (0) 2307/704-0 E-Mail: info@vahle.de www.vahle.com Technical Documentation...

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