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Pentair FLECK 5800 XTR2 Service Manual

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DISTRIBUTED BY:
FLECK 5800 XTR2
SERVICE MANUAL
Phone: 262.634.2386 Toll-Free U.S.: 800.357.8538
•
Fax: 262.634.6259 Toll-Free U.S.: 888.700.6114
•
Email: sales@greatlakesintl.com Web: greatlakesintl.com
•
TABLE OF C
JOB SPECIFICATI
INSTALLATION ...
START-UP INSTR
SYSTEM DISINFE
TOUCHSCREEN C
TOUCHSCREEN C
MASTER SETTING
MASTER RESET .
CONTROL OPERA
ALARMS AND ER
MASTER SETTING
TROUBLESHOOT
ERROR ALERTS..
5800 XTR2 CONT
5800 CONTROL V
5800 VALVE ACCE
TURBINE METER
PADDLE METER
BYPASS VALVE AS
BYPASS VALVE AS
SAFETY BRINE VA
WATER CONDITIO
DIMENSIONAL D
TRANSFORMER P
INJECTOR FLOW
WIRING DIAGRAM
2 • FLECK 5800 XTR2

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Summary of Contents for Pentair FLECK 5800 XTR2

  • Page 1 TROUBLESHOOT ERROR ALERTS.. 5800 XTR2 CONT 5800 CONTROL V 5800 VALVE ACCE TURBINE METER PADDLE METER BYPASS VALVE AS BYPASS VALVE AS SAFETY BRINE VA WATER CONDITIO DIMENSIONAL D TRANSFORMER P INJECTOR FLOW WIRING DIAGRAM 2 • FLECK 5800 XTR2...

  • Page 2: Table Of Contents

    This product contains chemicals known to the State of California to cause cancer or birth defects or other reproductive harm. State of California to cause cancer or birth ce Manual defects or other reproductive harm. 2 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...

  • Page 3: Installation

    1. Place the softener tank where you want to install the unit. controller to lose the time setting. When power is 3 • FLECK 5800 XTR2 Service Manual 3 • FLECK 5800 XTR2 Service Manual Make sure the unit is level and on a firm base.
  • Page 4 Grounding Soft Water Outlet Strap Hard Water Bypass Drain Line Water Heater Brine Tank Over ow Drain (Optional) Laundry Tubs Pump Meter Softener Floor Drain Figure 3 Softened Water Flow 4 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...

  • Page 5: Start-Up Instructions/Flushing & Conditioning

    The salt tank should have water in it to permit the chlorine solution to be carried into the softener. B. Proceed with the normal recharge. 5 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...

  • Page 6: Touchscreen Control Quick Start

    TOUCHSCREEN CONTROL QUICK START TOUCHSCREEN CONTROL QUICK START Using the keypad, type the name of the water treatment The XTR2 control was designed to be easy to set up and begin TOUCHSCREEN CONTROL QUICK START Using the keypad, type the name of the water treatment The XTR2 control was designed to be easy to set up and begin professional or company that the homeowner may call for using right out of the box.
  • Page 7 Month, and Year buttons to adjust the values to the correct date. Press the button when finished to return to the Home screen. Press to return to the Home screen without saving. 7 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...

  • Page 8: Touchscreen Control Features

    100 day regeneration error will be suspended. without saving. is on, the 100 day regeneration error will be suspended. 8 • FLECK 5800 XTR2 Service Manual 8 • FLECK 5800 XTR2 Service Manual 8 • FLECK 5800 XTR2 Service Manual...
  • Page 9 Year buttons to adjust the values to the correct date. Press the button when finished to return to the Home screen. Press the button when finished to return to the Home screen. 9 • FLECK 5800 XTR2 Service Manual 9 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...
  • Page 10 Password screen or press If a regeneration starts while in the settings menu, to return to the Home screen. the screen will return to the main screen and all parameters will be voided. 10 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...
  • Page 11 • settings review: Displays a summary of all programmed saving regenerations). • range: 1-25 regenerations (for example, a setting of 3 settings. 11 • FLECK 5800 XTR2 Service Manual will produce 1 normal regeneration then 3 reduced water saving regenerations). 11 • FLECK 5800 XTR2 Service Manual...

  • Page 12: Master Settings Programming

    • Press Figure 22 Chlorine Gen/Low Salt Screen • cl generation/low salt: Contains settings to trigger chlorine generator for the control (on/off) • regen interval range: 1 to 255 regenerations 12 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...
  • Page 13 The control calculates the system capacity Figure 25 Regeneration Screen 13 • FLECK 5800 XTR2 Service Manual by dividing the unit capacity by the feed water hardness and subtracting the reserve. Figure 25 Regeneration Screen 13 •...
  • Page 14 • Alarm Based: The relay will turn on when the specified alarm condition (or any alarm condition) is met. The relay will turn off when the alarm is cleared. 14 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...
  • Page 15 The Settings Review screens are formatted similarly to the corresponding screen where each parameter was set. Press Figure 31 Diagnostic Screen to return to Master Settings. 15 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...
  • Page 16 NOTE: Only Peak Flow and Totalizer can be changed - they can be reset to zero. NOTE: Totalizer has a maximum value of 99,999,999. If this number is reached, the Totalizer must be reset to zero to continue tracking this value. 262.634.2386 | greatlakesintl.com 16 • FLECK 5800 XTR2 Service Manual...

  • Page 17: Master Reset

    If power conditions. remains off for more than eight hours, upon power restoration the regeneration is canceled and the piston returns to service. 17 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...

  • Page 18: Master Settings Reference Chart

    NOTE: Some items may not be shown depending on control configuration. The control will discard any changes and exit Master Settings if any button is not pressed for five minutes. 18 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...

  • Page 19: Tents Troubleshooting

    Foreign material in control. control in various regeneration positions. Internal control leak. Replace seals and piston assembly. Internal control leak. Replace seals and piston assembly. 19 • FLECK 5800 XTR2 Service Manual 19 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...

  • Page 20: Error Alerts

    Probes not in contact with resin and water during Clears after regeneration. Tank Sensors regeneration cycle. Probe Error “Probe Fault Detected” Damaged probe or harness, or Resolve problem, will clear after regeneration. poor connection 20 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...

  • Page 21: 5800 Xtr2 Control Valve Assembly

    BLFC ..580008-010 ..Sensor Delay, Downflow Softener, U.S. Power Supply, #00 Injector, 0.125 GPM BLFC ..580008-011 ...Sensor Delay, Downflow Softener, U.S. Power Supply, #0 Injector, 0.25 GPM BLFC 21 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...

  • Page 22: 5800 Control Valve Assemblies

    If seal/spacer stack is stuck in valve bore during disassembly, ..60706-8.0 ....DLFC, QC x 3/4"F, 8.0 GPM rotate stack prior to removal... 60706-9.0 ....DLFC, QC x 3/4"F, 9.0 GPM 22 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...

  • Page 23: 5800 Valve Accessories

    60706-12 .....DLFC, QC x 3/4"F, 12 GPM DLFC POWER SUPPLIES 60706-15 .....DLFC, QC x 3/4"F, 15 GPM Power Supplies 44161 ......Power Supply, US, 12V DC 3M, 2A 44162 ......Power Supply, INTL, 12V DC 3M, 2A 23 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...
  • Page 24 19121-01 .....Meter Cable Assy, SE, Paddle 19791-01 .....Meter Cable Assy, Turbine/SXT Misc. 40947-02 .....Plug, Brine Valve, with O-rings 13918-01 .....BLFC Module Plug Assy, with O-rings 18276-01 .....Injector Assy, Plug, with O-rings 24 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...

  • Page 25: Turbine Meter Assembly - P/N 60626

    10 ....4 ..13314 ....Screw, Slot Ind Hex, 8-18 x 0.60 11 ....4 ..13305 ....O-ring, -119 12 ....1 ..14613 ....Flow Straightener 13 ....1 ..60086-50 ....Meter Assy, 3/4" Dual Port, Slip 25 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...

  • Page 26: Bypass Valve Assembly (Metal)

    Not Shown: ..60041SS .....Bypass Valve, 5600, 1" NPT Black Grip Lever, Stainless Steel 2 ..19228-01 ....Adapter Assy, Coupling, w/O-rings Not Shown: 2 ..19228-01 ....Adapter Assy, Coupling, w/O-rings 26 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...

  • Page 27: Safety Brine Valve

    ..60002-27 ....Air Check, #500, 27" Long ..60002-32 ....Air Check, #500, 32" Long ..60002-34 ....Air Check, #500, 34" Long ..60002-36 ....Air Check, #500, 36" Long ..60002-48 ....Air Check, #500, 48" Long 27 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...

  • Page 28: Water Conditioner Flow Diagrams

    WATER CONDITIONER FLOW DIAGRAMS Upflow 4. Rapid Rinse Position 1. Service Position 2. Brine/Slow Rinse Position 5. Brine Tank Refill Position 3. Backwash Position 28 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...
  • Page 29 WATER CONDITIONER FLOW DIAGRAMS continued Downflow 1. Service Position 4. Rapid Rinse Position 2. Backwash Position 5. Brine Tank Refill Position 3. Brine/Slow Rinse Position 29 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...

  • Page 30: Dimensional Drawings

    DIMENSIONAL DRAWINGS Measurements inches 12.7 53.8 111.3 2.12 4.38 91.4 3.60 182.9 7.20 26.7 DISTRIBUTOR TUBE OD 1.05 30 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...

  • Page 31: Transformer Port Location

    5800/5810/5812 Transformer port location (plugging in transformer) When looking at valve from front, reach around back under cover on right hand side. Transformer port is located just past the cover’s snap feature. 44288 REV A 31 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...

  • Page 32: Injector Flow Data

    INJECTOR FLOW DATA TR18755 Rev B 32 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...

  • Page 33: Wiring Diagram

    Chlorine Generator can only be used with +12VDC power supply (international version only). +12VDC power supply with 5800, 5810, 5812 valves only. 33 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...
  • Page 34 34 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...
  • Page 35 35 • FLECK 5800 XTR2 Service Manual 262.634.2386 | greatlakesintl.com...
  • Page 36 262.634.2386 | greatlakesintl.com For Pentair Fleck Product Warranties visit: All indicated Pentair trademarks and logos are property of Pentair. Third party registered and unregistered trademarks and logos are the property of their respective owners. © 2023 Pentair. All rights reserved.

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