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Summary of Contents for SMW Autoblok ZHVD-SZ
- Page 1 HYDRAULIC COPY OF THE ORIGINAL DOUBLE PISTON CYLINDER Type ZHVD-SZ Date: 2015-04 Version: Language: English...
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Page 3: Table Of Contents
Thank you for purchasing an Original-SMW-AUTOBLOK cylinder type ZHVD-SZ. This instruction manual contains the installation, the use and the maintenance instructions of the work holding „ZHVD-SZ“. SMW-AUTOBLOK reserves the right to make changes without notice. This instruction manual is a part of the work holding and must be passed to the new owner in case of sale. -
Page 4: Declaration Of Incorporation
Installation in machine tool Type: ZHVD-SZ is intended to be installed into a completed machine. It must not be put into service until the fi nal machine into which the partly completed machinery it is to be incorporated has been declared in conformity with the provisions of the EU machine directive (2006/42/EC) Annex II, B. -
Page 5: General Safety Instructions
General safety instructions 1. Correct use 7. Residual risks SMW-AUTOBLOK cylinders are designed to actuate chucks The system machine tool/ chuck/ cylinder is affected by on lathes or grinding machines. Any other use is dangerous the characteristic of the work piece (shape, unbalance, and is prohibited by the manufacturer, no other use of this material and so on) as well as by the cutting details which product is intended nor should any other use be attempted. -
Page 6: Technical Data
On higher pressure the leakage increases proportionally. On higher oil temperature the leakage increases over proportionally (the use of an oil cooler is recommended). When designing/checking the hydraulic unit please ask for our data sheets ZHVD-SZ cylinder with retractable jaw chuck and power operated face driver... - Page 7 Piston area D Piston area B Piston area C Piston area A Subject to technical changes. For more detailed information please ask for customer drawing. SMW-AUTOBLOK Type ZHVD-SZ 068-17 ZHVD-SZ 110-25 ZHVD-SZ 240-40 Id. No. 044429 044577 045220 Fixing bolts circle...
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Page 8: Description Of Function
Description of function • Double piston cylinders have 2 independent cylinder chambers (for piston 1 and piston 2). • Piston 1 is used for the chuck actuation piston 2 for the face driver or movable centers. Piston 1 has a built in safety valve for both functions open and close. -
Page 9: Installation
Installation Installation to the machine spindle Pic. 1 0.015 runout at stationary 0.03 manifold 0.005 Rotary union for 1 medium RU-1-10 (optional) Switch ring Do not expose the cylinder to any shocks during or after unpacking The anti rotation bracket and the flexible hoses must not apply or during installation! any force onto the cylinders oil manifold. -
Page 10: Operation
We recommend making a few movements (opening/ closing) at a low speed before starting. The ZHVD-SZ cylinders consit of two parts: one is fixed and one rotates at high speed. As a consequence, there is the possibility of a seizure between the two parts in case of non-compliance with the correct installation and maintenance instructions. -
Page 11: Maintenance
The delivery filter must be replaced every 6-8 months. Indirect risks ZHVD-SZ-cylinders have large oil feeding holes; in order to take Indirect risks are the risks that can derive from improper working or advantage of this and achieve good piston speed, the pump of the driving of the ZHVD-SZ-cylinder, when clamping components with hydraulic power unit must have adequate delivery capacity. -
Page 12: Spare Parts
Spare parts SMW-AUTOBLOK... - Page 13 Spare parts Description Cylinder body Cylinder cover Piston 1 Piston 2 Washer K1 Washer K2 Ring Switchstick Proximity switch bracket Split ring Proximity switch carrier Short proximity switch carrier Sleeve Switch ring Anti rotation pin Intermediate flange Hexagon head pipe plug Cylinder pin Cover Valve cpl.
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Page 14: Warranty 12 And 24 Months
Warranty 12 months warranty Product: Hydraulic double piston cylinder SMW-AUTOBLOK provides a warranty on the purchased product for 12 months from the date of purchase as stipulated in our General Terms of Sale in the following cases: • The defect was not known to the customer at the time of purchase. •... - Page 15 Warranty 24-months warranty -optional- Product: Hydraulic double piston cylinder Against additional fee, SMW-AUTOBLOK offers a warranty on the purchased product for 24 months from date of purchase as a modifi cation to the 12-month limitation period stipulated in our General Terms of Sale if the following conditions are met: •...
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Page 16: Documentation Of Maintenance
Documentation of maintenance Product: Regular and documented maintenance conserves the value of your work holding, and ensures warranty! Serialno.: Maintained according Maintained according to instruction manual to instruction manual Operating hours Operating hours Name Name Date Date Signature Signature Remarks Remarks... - Page 17 Documentation of maintenance Product: Regular and documented maintenance conserves the value of your work holding, and ensures warranty! Serialno.: Maintained according Maintained according to instruction manual to instruction manual Operating hours Operating hours Name Name Date Date Signature Signature Remarks Remarks...
- Page 18 Documentation of maintenance Product: Regular and documented maintenance conserves the value of your work holding, and ensures warranty! Serialno.: Maintained according Maintained according to instruction manual to instruction manual Operating hours Operating hours Name Name Date Date Signature Signature Remarks Remarks...
- Page 19 Documentation of maintenance Product: Regular and documented maintenance conserves the value of your work holding, and ensures warranty! Serialno.: Maintained according Maintained according to instruction manual to instruction manual Operating hours Operating hours Name Name Date Date Signature Signature Remarks Remarks...
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Page 21: Confirmation Of Receipt Of The Manual
Empfangsbestätigung für die Betriebsanleitung Confi rmation of receipt of the instruction manual Hiermit bestätigt die vom Betreiber/ Anwender beauftragte This certifi es the operator assigned by the operating company Person Herr / Frau Mr. / Mrs. den Erhalt der Betriebsanleitung sowie deren Inhalte, hereby confi rms to have received the instruction manual insbesondere das Kapitel Sicherheit gelesen und verstanden and to have read and understood the content, especially the... - Page 23 Id. No. Item Weight Serialno.
- Page 24 SMW-AUTOBLOK Spannsysteme GmbH AUTOBLOK s.p.a. Postfach 1151 • D-88070 Meckenbeuren Via Duca D‘Aosta n.24 Wiesentalstraße 28 • D-88074 Meckenbeuren Fraz. Novaretto Tel.: +49 (0) 7542 - 405 - 0 I-10040 Caprie - Torino Tel. +39 011 - 9638411 Vertrieb Inland: Tel.
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