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Vestil LLH Series Manual

Light load lifters

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Table of Contents
LLH-, LLPH-, ALLH-, & ALLPH-Series Light Load Lifters
(A)LLH-FW
Receiving Instructions
After delivery, remove the packaging from the product. Inspect the product closely to determine whether it
sustained damage during transport. If damage is discovered, record a complete description of it on the bill of lading.
If the product is undamaged, discard the packaging.
NOTE: The end-user is solely responsible for confirming that product design, use, and maintenance comply with laws,
regulations, codes, and mandatory standards applied where the product is used.
Technical Service & Replacement Parts
For answers to questions not addressed in these instructions and to order replacement parts, labels, and
accessories, call our Technical Service and Parts Department at (260) 665-7586. The Department can also be
contacted online at https://www.vestil.com/page-parts-request.php.
Electronic Copies of Instruction Manuals
Additional copies of this instruction manual may be downloaded from
Specifications (dimensions, capacity, net weight): LLH &
Specifications (dimensions, capacity, net weight): LLPH &
Signal
Words...............................................................................................................................
Safety
Instructions..........................................................................................................................
National
Standards.....................................................................................................................
LLH-202053-FW Exploded View & Bill of
LLH-202053-FWFL Exploded View & Bill of
ALLH-2020-FW Exploded View & Bill of
ALLH-2020-FWFL Exploded View & Bill of
LLH-202053-FWWL Exploded View & Bill of
LLH-242056-4SFL Exploded View & Bill of
ALLH-2420-4SFL Exploded View & Bill of
LLPH-500-FW Exploded View & Bill of
ALLPH-500-FW Exploded View & Bill of
LLPH-500-FWFL Exploded View & Bill of
ALLPH-500-FWFL Exploded View & Bill of
LLPH-500-4SFL Exploded View & Bill of
ALLPH-500-4SFL Exploded View & Bill of
Raising and Lowering the
Using the
Lifter............................................................................................................................
Record of Satisfactory
Condition..................................................................................................
Inspections &
Maintenance..........................................................................................................
Troubleshooting...........................................................................................................................
Detailed Troubleshooting – Hydraulic Foot
Foot Pump Maintenance
Hydraulic Circuit
Diagram...........................................................................................................
Hydraulic System
Operation.......................................................................................................
Labeling
Diagram........................................................................................................................
Limited
Warranty........................................................................................................................
Table of Contents
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868
(A)LLPH-FW
Table of Contents
Materials..............................................................................
Materials.........................................................................
Materials..............................................................................
Materials............................................................................
Materials........................................................................
Materials............................................................................
Materials.................................................................................
Materials................................................................................
Materials..............................................................................
Materials............................................................................
Materials...........................................................................
Materials...............................................................................
Materials............................................................................
Deck....................................................................................................
Pump............................................................................
Diagrams............................................................................................. 23, 24, 25,
Copyright 2020 Vestil Manufacturing Co.
Rev. 8/15/2023
Vestil Manufacturing Company
Fax: (260) 665-1339
Web:
www.vestil.com
(A)LLH-4SFL
https://www.vestil.com/page-manuals.php
ALLH........................................................
ALLPH.....................................................
LLPH MANUAL
e-mail:
info@vestil.com
(A)LLPH-4SFL
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Summary of Contents for Vestil LLH Series

  • Page 1 Condition……………………………………………………………………….………...…. Inspections & Maintenance…………………………………………..……………………………………………..Troubleshooting……………………………………………………………………………………………………….….. Detailed Troubleshooting – Hydraulic Foot Pump……………………………………………………………….… Foot Pump Maintenance Diagrams………………………………………………………………………………… 23, 24, 25, Hydraulic Circuit Diagram…………………………………………………………………………………………..… Hydraulic System Operation…………………………………………………………………………….…………… Labeling Diagram………………………………………………………………………………………..…………..….. Limited Warranty…...……………………………………………………………………………………..……………. Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 1 of 29...
  • Page 2 181.8 kg LLH-242056-4SFL & ALLH-2420-4SFL Model Net Weight Capacity LLH-242056- 260 lb. 400 lb. 4SFL 118.2 kg 181.8 kg ALLH-2420- 171 lb. 400 lb. 4SFL 77.7 kg 181.8 kg Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 2 of 29...
  • Page 3 181.8 kg LLPH-500-4SFL and ALLPH-500-4SFL Model Capacity Weight LLPH-500- 283 lb. 400 lb. 4SFL 128.6 kg 181.8 kg ALLPH- 178 lb. 400 lb. 500-4SFL 80.9 kg 181.8 kg Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 3 of 29...
  • Page 4 SAFETY INSTRUCTIONS Vestil strives to identify foreseeable hazards associated with the use of its products, but no manual can address every conceivable risk. Minimize the likelihood of injury by observing the hazards identified below and by inspecting and maintaining the product as instructed in INSPECTIONS &...
  • Page 5 ZINC FINISH, 3/8"-16 1/4" 21-112-002 PIN. ROLLER 33004 FLAT WASHER, USS, ZINC PLATED, Ø1/4" NYLON LOCK NUT,GRADE 2, ZINC 21-027-003 ROLLER, GUIDE 37018 FINISH,1/4"-20 01-640-031 PUMP, MANUAL, STK 24" FHJ Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 5 of 29...
  • Page 6 HEX NUT, GRADE A, ZINC PLATED, 3/8-16 33074 SAE FLAT WASHER, Z-PLATED, 3/16" (#10) 21-017-155 BAR, RETAINER 33614 LOCK WASHER, Z-PLATED, #10 21-001-132 FLOOR LOCK, HAND, ASSEMBLY 36030 10-32 HEX NUT Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 6 of 29...
  • Page 7 3/8"-16 X 2-1/2" NYLON INSERT LOCK NUT, GRADE 2, 37024 36110 HEX NUT Z-PLATED, Ø 1/2 - 13 ZINC FINISH, 3/8"-16 21-112-002 PIN. ROLLER 33-542-003 CHAIN, CHAIN ASSEMBLY Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 7 of 29...
  • Page 8 FLOOR LOCK, HAND, ASSEMBLY 2, ZINC FINISH, 3/8"-16 #10-32 x 3/4 LG SLOTTED MACHINE 21-112-002 PIN. ROLLER 27560 SCREW 21-027-003 ROLLER, GUIDE ROLLER 37015 10-32 NYLOCK NUT Z-PLATED 33-542-001 ASSEMBLY, PULLEY Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 8 of 29...
  • Page 9 HEX BOLT, GRADE A, ZINC FINISH, 3/8"-16 x 11107 21-537-010 WELDMENT, WHEEL BRAKE 1-1/4" SPLIT LOCK WASHER, CARBON STEEL, 33622 21-014-227 FRAME, FLAT WASHER MEDIUM ZINC FINISH, 3/8" Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 9 of 29...
  • Page 10 SOCKET SET SCREW, BLACK OXIDE, 1/4-20 X 36104 HEX NUT, GRADE A, ZINC PLATED, 5/16-18 25326 1/4" 36110 HEX NUT Z-PLATED, Ø 1/2 - 13 21-513-003 WELDMENT, DECK Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 10 of 29...
  • Page 11 16-132-011 CASTER SWIVEL, 4X2 33-542-003 CHAIN, CHAIN ASSEMBLY #10-32 x 3/4 LG SLOTTED 16-132-200 CASTER, PP-8/2-W, RED 27560 MACHINE SCREW 33-542-001 ASSEMBLY, PULLEY 37015 10-32 NYLOCK NUT Z-PLATED Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 11 of 29...
  • Page 12 HEX BOLT, GRADE A, ZINC FINISH, 11107 36110 HEX NUT Z-PLATED, Ø 1/2 - 13 3/8"-16 x 1-1/4" SPLIT LOCK WASHER, CARBON STEEL, 33622 MEDIUM ZINC FINISH, 3/8" Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 12 of 29...
  • Page 13 27560 SCREW HHCS #2 Z PLATED, Ø1/4 - 20 UNC 11021 37015 10-32 NYLOCK NUT Z-PLATED x 4 1/2 LG HEX NUT, GRADE A, ZINC PLATED, 36102 1/4-20 Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 13 of 29...
  • Page 14 21-537-006 WELDMENT, FLOOR LOCK 32.3 33-513-032 WELDMENT, DECK 14-037-005 RUBBER STOP CRUTCH TIP 33620 LOCK WASHER, MEDIUM SPLIT, Ø5/16" 32.4 40307 HEX NUT, CLASS 8, ZINC PLATED, M8-1.25 Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 14 of 29...
  • Page 15 27560 SCREW HHCS #2 Z PLATED, Ø1/4 - 20 UNC 11021 37015 10-32 NYLOCK NUT Z-PLATED x 4 1/2 LG HEX NUT, GRADE A, ZINC PLATED, 36102 1/4-20 Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 15 of 29...
  • Page 16 LOCK WASHER, Z-PLATED, #10 33620 LOCK WASHER, MEDIUM SPLIT, Ø5/16" 36030 10-32 HEX NUT 36104 HEX NUT, GRADE A, ZINC PLATED, 5/16-18 25326 SOCKET SET SCREW, BLACK OXIDE, 1/4-20 X 1/4" Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 16 of 29...
  • Page 17 16-132-011 CASTER SWIVEL, 4X2 33-542-003 CHAIN, CHAIN ASSEMBLY #10-32 x 3/4 LG SLOTTED MACHINE 16-132-200 CASTER, PP-8/2-W, RED 27560 SCREW 33-542-001 ASSEMBLY, PULLEY 37015 10-32 NYLOCK NUT Z-PLATED Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 17 of 29...
  • Page 18 This product is a manually-propelled high lift truck of the sort describes in American national standard ANSI/ITSDF B56.10 (“B56.10” or the “Standard”). Vestil recommends that the owner of this product acquire a copy of the latest revision of B56.10, which is available at no cost through the ITSDF website (www.itsdf.org).
  • Page 19 : Lower the deck and return the lifter to its storage location. Engage the brake or floor lock, if so equipped. Store the lifter in a dry, indoor location. Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 19 of 29...
  • Page 20 4. Perform all other adjustments and/or repairs necessary to restore the lifter to SATISFACTORY CONDITION. DO NOT modify the lifter. 5. Make a dated record that indicates the repairs, adjustments and/or replacements performed. Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 20 of 29...
  • Page 21 Rev. 8/15/2023 LLPH MANUAL TROUBLESHOOTING Fully lower the deck before beginning maintenance work on the lifter. If an issue with your lifter is not addressed in the table below, contact Vestil for answers. Issue / Problem Possible Causes Suggested Corrective Action 1.
  • Page 22 HYDRAULIC FLUID LEVEL ADJUSTMENT instructions nut, either hold the screw with your fingers above. or insert the 5mm hex key wrench (or flat blade screwdriver) into the fitting. Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 22 of 29...
  • Page 23 Reservoir tube Foot Pedal Pedal piston assembly Release pedal Release valve assembly Relief valve assembly Release Inlet check valve Port plug valve Inlet check valve assembly mechanism assembly Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 23 of 29...
  • Page 24 Rev. 8/15/2023 LLPH MANUAL HYDRAULIC FOOT PUMP RELEASE VALVE AND HIGH PRESSURE RELIEF VALVE ASSEMBLIES Release pedal screw retaining Mating detent for pedal lock screw PEDAL PISTON ASSEMBLY Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 24 of 29...
  • Page 25 Table of Contents Rev. 8/15/2023 LLPH MANUAL INLET CHECK VALVE ASSEMBLY Release Valve Assembly THREADED ROD GUIDE Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 25 of 29...
  • Page 26 The following are the primary components of the two-speed mechanism of the piston assembly:  Piston blind-side – Chamber A  High-volume / low-volume relief poppet  Rod-side – Chamber B  Piston rod  Back-fill check Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 26 of 29...
  • Page 27 When the operator lets the pedal loose, the release pedal tensioning spring returns the release pedal to the home position, which automatically closes the valve. Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 27 of 29...
  • Page 28 Replace all labels that are, damaged, missing, or not easily readable (e.g. faded). Contact the TECHNICAL SERVICE AND REPLACEMENT PARTS DEPARTMENT online at https://www.vestil.com/page-parts-request.php. You may also call (260) 665-7586 and ask the operator to connect you to the REPLACEMENT PARTS DEPARTMENT.
  • Page 29 After Vestil receives your request for warranty service, an authorized representative will contact you to determine whether your claim is covered by the warranty. Before providing warranty service, Vestil will require you to send the entire product, or just the defective part (or parts), to its facility in Angola, IN.