Kemper FK-5 Operating Instructions Manual

Break tank station

Hide thumbs Also See for FK-5:

Operating instructions manual (164 pages)

Service manual (134 pages)

Installation instructions manual (60 pages)

Table Of Contents

Table of Contents

Quick Links

Download this manual

Operating instructions for FK-5

Break Tank Station

Fig. 369

Table of Contents

Need help?

Do you have a question about the FK-5 and is the answer not in the manual?

Questions and answers

Summary of Contents for Kemper FK-5

Page 1 Operating instructions for FK-5 Break Tank Station Fig. 369...
Page 2: Table Of Contents
3.1 Flush inlet pipe 3.2 Clean tank The KEMPER FK-5 Break Tank Station is used for separating potable from non-potable water installations if fluid category 5 according to DIN EN 1717 / DIN 1988-100. Process | 4.0 The device must only be operated with water.
Page 3: Safety Instructions
Note! Only remove the USB stick once data transmission is comple- te, or the controller may be damaged during a firmware update. Machinery Regulation: (EU) 2023/1230 Important notes for the device operating organisation © www.kemper-group.com – 09.2023 / K410036900025-00 – 3 /56...
Page 4 The programmed flushing processes are still carried out. Automatic Plant off Automatic mode Bypasses the “Time mode” weekly program. Time limit Switches temporarily to automatic mode until the preset time has elapsed. Back Start screen Active area 4 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 5 00:00 - 00:00 down Tuesday 00:00 - 00:00 Wednesday 00:00 - 00:00 left Thursday 00:00 - 00:00 Friday 00:00 - 00:00 right Saturday 00:00 - 00:00 Sunday 00:00 - 00:00 Confirm entry © www.kemper-group.com – 09.2023 / K410036900025-00 – 5 /56...
Page 6: Main Menu
FK-5 | DN 25 Main menu 1. System settings 2. Pump 3. Messages 4. Empty tank 5. Inlet control 6 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 7 6. Container cleaning set Language English Date 23.07.2016 Time 11:07:48 Time change Auto Water supply set plus Container cleaning set Overflow monitoring Key press signal Error signal Battery change Factory menu Factory settings © www.kemper-group.com – 09.2023 / K410036900025-00 – 7 /56...
Page 8 Betriebszeiten Main menu 1. System settings 2. Pump 3. Messages 4. Empty tank 5. Inlet control 1.2.1 Preset ex factory. Pump 1. Cut-in pressure 2.0 bar 2. Set 3. Relay cycles 8 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 9 1.2.2 +10 m = +1 bar 60 m 6.3 bar 20 m 2.3 bar 0.3 bar Cut-in pressure Min: 0.3-Actual: 2.0bar - Max: 6.0 bar © www.kemper-group.com – 09.2023 / K410036900025-00 – 9 /56...
Page 10 1.2.3 Pump 1. Cut-in pressure 2.0 bar 2. Set 3. Relay cycles 1.2.4 Reset the counter Reset the counter? 10 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 12 4. Empty tank 5. Inlet control 1.3.1 Error code [0001] - [0025]. Messages [0019] 25.04.2016 12:16:45 Error temperature measurement out of range [0015] 29.04.2016 15:03:57 Level below measuring range Pump pressure 12 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 13 4. Empty tank 5. Inlet control 1.4.1 Empty tank Inlets closed Solenoid valve On/Off Pump controller Stop Main menu 1. System settings 2. Pump 3. Messages 4. Empty tank 5. Inlet control © www.kemper-group.com – 09.2023 / K410036900025-00 – 13 /56...
Page 17 Main menu 1. System settings 2. Pump 3. Messages 4. Empty tank 5. Inlet control Only if “Water supply set plus” is active. 1.5.1 Inlet control Inlet 1 Inlet 2 Automatic © www.kemper-group.com – 09.2023 / K410036900025-00 – 17 /56...
Page 18: Operating Modes
FK-5 UK | DN 25 Operating modes Time Mode Standby Automatic Plant off 18 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 19 2.1.2 Operating times Monday 00:00 - 00:00 Tuesday 00:00 - 00:00 Wednesday 00:00 - 00:00 Thursday 00:00 - 00:00 Friday 00:00 - 00:00 Saturday 00:00 - 00:00 Sunday 00:00 - 00:00 © www.kemper-group.com – 09.2023 / K410036900025-00 – 19 /56...
Page 20 2.1.4 Operating times Monday 00:00 - 00:00 Tuesday 00:00 - 00:00 Wednesday 00:00 - 00:00 Thursday 00:00 - 00:00 Friday 00:00 - 00:00 Saturday 00:00 - 00:00 Sunday 00:00 - 00:00 20 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 21 2.1.6 Operating times Monday 00:00 - 00:00 Tuesday 00:00 - 00:00 Wednesday 00:00 - 00:00 Thursday 00:00 - 00:00 Friday 00:00 - 00:00 Saturday 00:00 - 00:00 Sunday 00:00 - 00:00 © www.kemper-group.com – 09.2023 / K410036900025-00 – 21 /56...
Page 22 2.1.8 Operating times Monday 00:00 - 00:00 Tuesday 08:35 - 00:00 Wednesday 00:00 - 00:00 Thursday 00:00 - 00:00 Friday 00:00 - 00:00 Saturday 00:00 - 00:00 Sunday 00:00 - 00:00 22 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 23 00:00 - 00:00 Tuesday 08:35 - 16:25 Wednesday 00:00 - 00:00 Thursday 00:00 - 00:00 Friday 00:00 - 00:00 Saturday 00:00 - 00:00 Sunday 00:00 - 00:00 2. 1 .2 2. 1 .10 © www.kemper-group.com – 09.2023 / K410036900025-00 – 23 /56...
Page 24 2.2.1 FK-5 UK | DN 25 2.2.2 Operating modes Time Mode Standby Automatic mode Plant off 24 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 25 2.2.3 Automatic mode Permanently On Temporary 2.2.4 Automatic mode Automatic switch to time mode after: 00:00:00h Start Settings © www.kemper-group.com – 09.2023 / K410036900025-00 – 25 /56...
Page 26 2.2.5 Set time limit Min:0- Actual:0h - Max:999 2.2.6 Automatic mode Automatic switch to time mode after: 24:00:00h Start Settings 26 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 27 2.2.7 Automatic mode Automatic switch to time mode after: 23:59:59h Permanently On Temporary © www.kemper-group.com – 09.2023 / K410036900025-00 – 27 /56...
Page 28: Cleaning
Betriebszeiten FK-5 UK | DN 25 Cleaning Flush inlet pipe Clean tank 28 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 29: Flush Inlet Pipe
3.1.1 Flush inlet pipe Inlet 1 Inlet 2 *) Only if “Water supply set plus” is active. 3.1.2 Flush inlet 1 Automatic flushing Set automatic Deactivate flushing Flush manually © www.kemper-group.com – 09.2023 / K410036900025-00 – 29 /56...
Page 30 Automatic flushing inlet 1 Monday 00:00 0 min Tuesday 00:00 0 min Wednesday 00:00 0 min Thursday 00:00 0 min Friday 00:00 0 min Saturday 00:00 0 min Sunday 00:00 0 min 30 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 31 0 min Tuesday 00:00 0 min Wednesday 00:00 0 min Thursday 00:00 0 min Friday 00:00 0 min Saturday 00:00 0 min Sunday 00:00 0 min 3.1.6 Automatic flushing inlet 1 © www.kemper-group.com – 09.2023 / K410036900025-00 – 31 /56...
Page 32 Monday 00:00 0 min Tuesday 00:00 0 min Wednesday 00:00 0 min Thursday 00:00 0 min Friday 00:00 0 min Saturday 00:00 0 min Sunday 00:00 0 min 3.1.8 Start time: 32 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 33 0 min Thursday 00:00 0 min Friday 00:00 0 min Saturday 00:00 0 min Sunday 00:00 0 min 3.1.10 DIN EN 806-5 VDI/DVGW 6023 Flushing duration Min: 0-Actual: 1Min - Max360 © www.kemper-group.com – 09.2023 / K410036900025-00 – 33 /56...
Page 34: Clean Tank
00:00 0 min Friday 00:00 0 min Saturday 00:00 0 min Sunday 00:00 0 min 3.1.3 3.1.11 Cleaning Flush inlet pipe Clean tank Only if “Water supply set plus” is active. 34 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 35 2. Start cleaning Cleaning agent must comply with DVGW W 291 / W 319. No foaming! 3.2.2 Exposure time Min: 0-Actual: 1h - Max: 10 Adjust expose time depending on cleaning agent. © www.kemper-group.com – 09.2023 / K410036900025-00 – 35 /56...
Page 36 Have the cleaning agent ready. 1. Set the exposure time 2. Start cleaning 3.2.4 Tank cleaning Select inlet for tank cleaning. Inlet 1 Inlet 2 Only if “Water supply set plus” is active. 36 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 37 3.2.5 Tank cleaning Please remove the cover. Tank cleaning Cleaning Cancel cleaning? Flush inlet pipe Clean tank © www.kemper-group.com – 09.2023 / K410036900025-00 – 37 /56...
Page 38 3.2.6 Tank cleaning Please add cleaning product. 3.2.7 Tank cleaning Exposure time active Time expired in: 00:59:59 The device is blocked for the duration of the application time. 38 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 39 Flush out the cleaning agent using the pressure pipe. 3.2.8 Tank cleaning Unable to end the flushing process successfully! Ensure that the cleaning product is safely and reliably removed from the tank. +49 2761 891-800 ServiceGT@kemper-group.com © www.kemper-group.com – 09.2023 / K410036900025-00 – 39 /56...
Page 40 FK-5 UK | DN 25 Dosage The current operating data is displayed as a graph. 40 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 41 Consumption data 12 days 3 months 6 months 1 year Reset the counter 6 months Consumption data Please wait. Creating a graphic. © www.kemper-group.com – 09.2023 / K410036900025-00 – 41 /56...
Page 42: Usb Menu
> 2 MB | FAT 32 formatting. USB Menu Save fault log Save consumption log Save short-term log Firmware update Press OK to save the log on the USB flash drive. 42 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 43 5.1.1 Save Logbook Log data successfully saved! 5.1.2 © www.kemper-group.com – 09.2023 / K410036900025-00 – 43 /56...
Page 44 You can find updates at www.kemper-group.com under Building Technology in the service download area. > 2 MB | FAT 32 formatting. 44 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 45 USB Menu Update in progress! Save fault log Mark used blocks... Save consumption log Erase used blocks... Save short-term log Write Flash... Firmware update Update complete! Please remove the USB flash drive! © www.kemper-group.com – 09.2023 / K410036900025-00 – 45 /56...
Page 46 Battery change required. Battery low. Follow operating instructions. 46 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 48 Before you touch the circuit board, make sure that you are not conducting an electrostatic charge! 18650 battery, without suppressor circuit, at least 1800mAh | 3,6V Only use high-quality batteries from brand manufacturers. 48 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 50 FK-5 UK | DN 25 Main menu 1. System settings 2. Pump 3. Messages 4. Empty tank 5. Inlet control 50 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 51: Battery Change
8. Error signal 9. Battery change 10. Factory menu 7.11 Battery change Please confirm change of battery. Note! Wait 10 hours after changing the battery and then confirm change of battery © www.kemper-group.com – 09.2023 / K410036900025-00 – 51 /56...
Page 52 5. If the level sensor is clogged, remove the level isensor and clean if necessary. 6. If the level sensor is not clogged, call the Kemper customer service. 52 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...
Page 53 1. Cancel tank draining. When tank draining is 2. Check hoses to solenoid valve. activated, the tank level falls by less 3. If all hoses are ok, call the Kemper than 50 mm within 10 min customer service. Error: Temperature measurement out...
Page 56 Gebr. Kemper GmbH + Co. KG Service-Hotline +49 2761 891-800 Harkortstraße 5 www.kemper-group.com D-57462 Olpe anwendungstechnik@kemper-group.com 56 /56 – K410036900025-00 / 09.2023 – © www.kemper-group.com...

Kemper FK-5 Operating Instructions Manual

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Kemper FK-5

Summary of Contents for Kemper FK-5

Table of Contents