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Related Manuals for Major MJ30-560HD
Summary of Contents for Major MJ30-560HD
- Page 1 Operators Manual & Parts List CYCLONE HEAVY DUTY MOWER MJ30-560HD CYCLONE...
- Page 2 Major reserves the right to modify the machinery and the technical data contained within the manual without prior notice. Further to this, Major assumes no liability for any damages which may result from the use of the information contained within this manual.
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Page 3: Table Of Contents
Operating the Machine/Mowing Additional adjustments Roller and skid setup Castor wheel Maintenance Machine storage PTO Shaft Maintenance Transmission Bolts Roller Replacement of wear parts Clearing out a blockage Wing shafts alignment Troubleshooting Lubrication schedule Spinning Undersole Disk (if applicable) www.major-equipment.com... - Page 4 Spare Parts - CYCLONE MJ30-560HD Overview MJ30-560HD Body Assembly MJ30-560HD Wing Assembly Front Guards assembly MJ30-560HD MJ30-560HD Wing PTO assembly (WS601650-S) MJ30-560HD PTO shaft PTO shaft (606606) 1-3/4”(20) Hydraulics (MJ30-560HD) MJ30-560HD Blade assemblies Spinning Undersole Disk Assembly (USD-GA1) LF140T/1 (140.886) (140.881) (1) T292B/2 (292.005) (1.47)
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Page 5: Thank You
(see “Product Specifications” section of this booklet) and driven by an adequate drive-line of the tractor PTO. All other use is strictly prohibited. Major will not be held responsible for any loss or damage caused due to a misuse of the machine. -
Page 6: Tractor Requirements
Any exposed, rotating machine component is a potential wrap point. Injuries usually occur when loose clothing or long hair catch on and wrap around rotating parts such as PTO shafts or Drive shafts on the machine. Ensure all guarding is present. www.major-equipment.com... -
Page 7: Operating Safely
Operating Safely This MAJOR machine is designed to operate at a PTO rate which is stated in the Product Specifications part of this booklet. Ensure tractor PTO output is set at a correct RPM rate. This MAJOR machine must only be used for purposes outlined in the Intended Use section of this booklet. -
Page 8: Workstation
• Trim and chamfer the two cut ends of the PTO and clean off all swarf and shavings. • Grease the two profiles and join the two halves of the PTO together. • Mount the PTO shaft and check that its length is correct as before. www.major-equipment.com... -
Page 9: Driving Safely On Public Roads
4. It is mandatory to read all the safety requirements and the operator’s manual of the machine. 5. If you are not sure how to use the machine, please contact the manufacturer or the dealer. www.major-equipment.com... -
Page 10: Inspections Before Use
Always ensure the pins lock the PTO shaft yoke ends onto the spline shafts on both the tractor and the implement. An unlocked shaft could slip out of position, causing notable mechanical damage and serious injury to both operator and bystanders. www.major-equipment.com... -
Page 11: Product Identification
Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer for information on servicing or spare parts, always provide the product model and serial numbers. Model and Serial number can be found on the Serial Plate located on the machine. -
Page 12: Eec Certificate Of Conformity For Machines
• being reached by upper and lower limbs. I hereby certify on behalf of Major Equipment Int. Ltd., that this machine when properly installed and operated correctly, complies with all the essential Health & Safety requirements of all legislation referred to above. -
Page 13: Machine Safety Labels
CHECK TIGHTNESS OF TRANSMISSION Grease points BOLTS AFTER FIRST 8 HOURS OF WORK Check bolts ATTENTION! Do not engage drive while in transport position Maximum PTO input Moving parts Do not engage drive while in transport position www.major-equipment.com... -
Page 14: Key To Main Parts
Key to Main Parts Body Transmission cover Gearbox PTO cover Rear roller Strap/Chain Roller height indicator Skid Rubber skirt Guards A-Frame buffer stop Wing Blade www.major-equipment.com... -
Page 15: Blade Rotation
THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY MAJO OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipment PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. Date Stock Code: Rev. Drawing No. Scale... -
Page 16: Blade System
2 Gearbox output shaft 8 Blade pivot bush 3 Gearbox split pin 9 Blade 4 Blade back 10 Undersole disk 5 Blade back bolt 11 Overlap Blade 6 Blade back spacer Drive-line gearboxes Rotor gearbox Oil filler plug Oil level plug www.major-equipment.com... -
Page 17: Operating The Machine
3. Connect the machine to the tractor. Ensure no one is standing between the tractor and the Machine. 4. Check the PTO shaft for length as described previously. Connect the PTO shaft. Ensure PTO check chains are anchored to prevent PTO guarding from rotating. 5. Connect the hydraulic hoses to the appropriate connections (selected models only). www.major-equipment.com... -
Page 18: Transport Position
Doing this removes pressure from the hydraulic system. Failure to use the safety equipment can cause mechanical as well as physical damage. Transport Speed of Trailed models should not exceed 25 km/h. During transport move the Ram Stops up and secure with pins. www.major-equipment.com... -
Page 19: Operating The Machine/Mowing
9. Start up the tractor PTO at a low RPM. 10. Build up to operating speed, select a suitable forward gear & proceed to cut grass. Move Ram Stops down for mowing. Ram Stops limit the wing lift and prevent damage to wing PTO shafts and gearboxes. www.major-equipment.com... -
Page 20: Additional Adjustments
3. Ensure the machine is always running parallel to the ground. The front of the machine must not be lower than the back. Lock tractor arms in Roller position. Skid C:\VaultCAD\Designs\Cyclone\MJ30-350\MJ30-350-GA1.iam Skid adjustment slots Roller height adjustment slots Roller pivot arm GROUND LINE www.major-equipment.com... -
Page 21: Castor Wheel
Repeat the steps for all other wheels on the machine. Castor wheel arm Castor wheel yoke Castor wheel Castor wheel arm mounting bolts Castor wheel yoke mounting bolts www.major-equipment.com... -
Page 22: Maintenance
Maintenance In order to keep your Major machine in a good working order it is necessary to conduct maintenance on a regular basis. Only competent and skilled persons who have fully read and understood this operator’s manual are allowed to carry out maintenance on this machine. It is important to replace worn parts immediately with genuine Major spare parts. -
Page 23: Transmission Bolts
Blades, blade backs, blade bushing, blade bolts and nuts must be checked on a regular basis for wear and defection. MAJOR recommends to visually check the blade assemblies every 40 hours of operation. This interval may change depending on the operational conditions. -
Page 24: Troubleshooting
Check PTO rate & adjust as necessary Noisy machine Rotors bent / broken Replace bent or missing blades Check PTO shafts are aligned correctly Bent PTO shaft Check output shaft on gearboxs are not bent Check driveline between gearboxes is aligned. www.major-equipment.com... - Page 25 Replace seal or use a sealant on outside diameter Gearbox leaking Oil seal not sealing in the housing of seal Oil level too high Drain oil to proper level Hole in gearbox Replace the gearbox Gasket damaged Replace gasket Bolts loose Tighten bolts www.major-equipment.com...
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Page 26: Lubrication Schedule
• Remove the assembled Spinning Undersole Disk (USD-GA1) from the machine; • Remove seal (Item 7); • Tighten up the lock nut (Item 8) if required; • Place the seal back in position; • Bolt the assembled unit (USD-GA1) back to the machine. USD-GA1 www.major-equipment.com... -
Page 27: Spare Parts - Cyclone
THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY MAJOR OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipment.com PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. Rev. Drawing No. Scale Route: Drawn... -
Page 28: Mj30-560Hd Body Assembly
MJ30-560HD Body Assembly www.major-equipment.com... - Page 29 www.major-equipment.com...
- Page 30 27 MJ30-560HD-SP20H REAR LINKAGE MOUNT 82 M12x30SZP M12x30 SET BOLT 28 MJ30-560HD-SP25 CAT 3 LOWER LINK (HEAVY) 83 M12x35BZP M12x35 BOLT 29 MJ30-560HD-SP25H CAT 3 LOWER LINK (HEAVY) 84 M12x35SKBH M12x35 SOCKET BUTTON HEAD 10.9 30 MJ30-920-BF01 BUFFER STAND 85 M12x40BZP M12x40 BOLT...
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Page 31: Mj30-560Hd Wing Assembly
MJ30-560HD Wing Assembly www.major-equipment.com... - Page 32 www.major-equipment.com...
- Page 33 MJ30-560HD Wing Assembly - Parts list 40 190592 PTO HAT Item Part No. Description 1 985-DCBLDHTX-L 985 DISC HEAVY BLADE Anti-Clk 41 190760 GUARD (COVER 760/BASE 661) 2 985-DCBLDHTX-R 985 DISC HEAVY BLADE Clk 42 1F 1" FINE NYLOC NUT...
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Page 34: Front Guards Assembly Mj30-560Hd
STEEL MAJOR OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipment.com M12x30SZP M12x30 SET BOLT PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. STEEL Quantity Date Stock Code: Rev. Drawing No. Scale... -
Page 35: Mj30-560Hd Wing Pto Assembly (Ws601650-S)
MAJOR OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN 5411001 www.major-equipment.com DIA 55xDIA100.5mm WIPE SEAL PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. Rev. Drawing No. Route: Drawn Stock Code: Scale Title... -
Page 36: Pto Shaft (606606) 1-3/4"(20)
Shearing radius 56 mm 55 365388 Guard cone; n= Number of ribs 14 020454 Hexagon bolt 56 044321 Safety chain 21 116405 Cross and bearing kit complete 90 118745 Instruction manual and 22 153207 Drive-in type lubrication fitting WARNING decal www.major-equipment.com... -
Page 37: Hydraulics (Mj30-560Hd)
Hydraulics (MJ30-560HD) MJ30-560HD Cyclone with Stalk Puller Hydraulic Hose Assembly ITEM PART NUMBER DESCRIPTION 1251-5-14 1/4" RESTRICTOR (BLACK) 204010V 560HD-HOSE-A 1/4"x 2200mm Str to Str 560HD-HOSE-B 1/4"x 1000mm Str to Block 90 560HD-HOSE-C 1/4"x 1250mm Str to Block 90 560HD-HOSE-D 1/4"x 3250mm Str to Block 90... -
Page 38: Mj30-560Hd Blade Assemblies
MJ30-560HD Blade assemblies 985-DCBLDHTX-L 985-DCBLDHTX-R (MJ30-560HD) (MJ30-560HD) ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION USD-GA1 UNDERSOLE DISC ASSY USD-GA1 UNDERSOLE DISC ASSY 909GT-BM01 909GT BLADE MOUNT 909GT-BM01 909GT BLADE MOUNT BLD-25025-01 BLADE 250xDia 25 BLD-25025-01 BLADE 250xDia 25 BLD-37030T-10C... -
Page 39: Spinning Undersole Disk Assembly (Usd-Ga1)
DIA 90 INT CIRCLIP DK90-10 DUST CAP 90x10 KM10 M50x1.5P LOCK NUT M10 NYLOC NUT 10 M10x30SKBH M10x30 SK BTN HD 12.9 11 MB10 DIA 50mm LOCK TAB 12 USD-002 UNDERSOLE SAUCER 13 USD-003 BEARING SHAFT FAB 14 USD-010 BEARING HOUSING www.major-equipment.com... -
Page 40: Lf140T/1 (140.886) (140.881) (1
SNAP RING HOLE 72 UNI7437 23 8.0.1.00870 BALL BEARING 6207 10 8.7.1.00152 DUST LIP SEAL 35X72X10 251 8.4.7.00146 COTTER PIN B6X60 11 0.140.2007.00 SHAFT 1" 3/8 252 8.6.7.00269 BREATHER PLUG 1/2"GAS 12 0.132.7107.00 CASTLE NUT M40X1.5 13 0.132.6002.00 GEAR Z18 M6.15 www.major-equipment.com... -
Page 41: T292B/2 (292.005) (1.47)
13 30210 TAPER ROLLER BEARING 30210 14 8.1.1.00501 HEXAGON BOLT M10X22 8.8 UNI5739 15 8.5.2.01370 SNAP RING 80 DIN472 16 8.6.5.00006 PLUG EXTERNAL 3/8"GAS 17 8.6.7.00161 BREATHER PLUG 3/8"GAS 18 358010 OIL SEAL 35X80X10 19 559010 OIL SEAL 55X90X10 www.major-equipment.com... - Page 42 Notes: www.major-equipment.com...
- Page 43 All MAJOR machines must be registered when sold, to ensure that you receive the correct warranty cover and service bulletins. To register your machine for warranty, please go to the SALES & SUPPORT section of our website www.major-equipment.com and enter your details.
- Page 44 Ballyhaunis, Co. Mayo, F35 C891, Ireland Tel: + 353 (0) 9496 30572 info@major-equipment.com UK Office Major Equipment Ltd Major Ind. Estate, Heysham, Lancs, LA3 3JJ, UK Tel: + 44 (0) 1524 850501 ukinfo@major-equipment.com Netherlands Office Major Equipment Intl Ltd (EU)
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