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Summary of Contents for Major MJ2000
- Page 1 Operator Manual & Parts List MAJOR FLAIL CATCHER MJ2000...
- Page 2 Major reserves the right to modify the machinery and the technical data contained within the manual without prior notice. Further to this, Major assumes no liability for any damages which may result from the use of the information contained within this manual.
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Page 3: Table Of Contents
Contents Introduction Thank you Using Your Operator’s Manual Safety Issues Product Identification Machine Serial Numbers Product Specifications Register Your Product and Warranty Online Safety Machine Safety Labels Operating Safely Workstation Regulations for use of the transmission PTO Shaft Safety Driving Safely on Public Roads Operating the Machine Inspections before Use Key to Main Parts... - Page 4 EN ISO 13857:2008, EN ISO 4413:2010; EN ISO 4254-1:2015 • ISO 11684:2010; ISO 4254-13:2012 I certify on behalf of Major Equipment Int. Ltd., that this machine when properly installed and operated correctly, complies with all the essential Health & Safety requirements of all legislation referred to above.
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Page 5: Thank You
Product Identification Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer for information on servicing or spare parts, always provide the product model and serial numbers. We suggest that you record your machine details below:... -
Page 6: Safety
Operating Safely The MAJOR MJ2000 is designed to operate at 540 RPM. Ensure tractor PTO output is set at 540 RPM. The MAJOR MJ2000 must only be used for cutting grass. Moreover, it must only be used with a suitable tractor (see product specifications) and driven by an adequate drive-line by the tractor PTO. - Page 7 Risk of ejection of solid objects: The rotating blades may eject solid objects capable of hitting people, animals or anything else in the vicinity. • Risk of entanglement: Clothes or limbs may become entangled in the rotating universal shaft causing serious dam- age or harm to the person involved. www.major-equipment.com...
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Page 8: Workstation
Grease the two profiles and join the two halves of the PTO together. • Mount the PTO shaft and check that its length is correct as before. The shaft must not reach the end of the tube or project from this. Ensure the PTO does not bottom when turning www.major-equipment.com... -
Page 9: Driving Safely On Public Roads
Top lid Catcher Rear flap (hopper) Pivot Chute Transport lock Bogey Tie bar Rear lights, Linkage reflectors & indicators Maintenance PTO stand locking bar Axle and wheel Swivel hitch Flail mower Belt guard Hopper lifting Gearbox PTO guard Jack Drawbar www.major-equipment.com... -
Page 10: Operating The Machine
Never lift the implement more than 250 mm from the ground with the PTO engaged or the driveline could break and risk injury to the operator. The maximum tilt the driveline can bear with the PTO engaged is 35° www.major-equipment.com... -
Page 11: Catcher Locking Bar Positions
NOTE: The Chute pulls forward as part of the tipping operation. Do not interfere with the hydraulic components as they are set in the factory 6. Reverse action on the hydraulic spools will lower the catcher; continue to hold the spool in position and the chute will fall back into operating position. www.major-equipment.com... -
Page 12: Adjusting The Cutting Height
If emergency operations are required whilst the machine is connected to the tractor, switch off the engine, engage the parking brake and disengage the PTO. Good, regular maintenance and correct use are if the machine is to remain safe and long lasting. www.major-equipment.com... -
Page 13: Pto Shaft Maintenance
All nuts and bolts in the transmission including PTO Shafts, Gearboxes & wheel nuts should be checked for tight- ness after mowing at the following intervals: 1st 50 acres, 1st 100 acres, 1st 250 acres and every 250 acres thereafter. Lubricate moveable mechanical joints when required www.major-equipment.com... -
Page 14: Changing The Gearbox Oil
6. Lock the bolts “1” fixing gearbox “2” to the chassis together with the bolt fixing extension “4”. Make sure the belts are intact, that they are not cracked and do not have ragged edges. If this is not the case, replace them with new belts. www.major-equipment.com... -
Page 15: Checking And Replacing Blades
Allow grass to dry before mowing. Slow ground Grass wet speed of tractor but keep engine running at full PTO rpm. Cutting lower will help www.major-equipment.com... - Page 16 Replace seal or use a sealant on outside Gearbox leaking Oil seal not sealing in the housing diameter of seal Oil level too high Drain oil to proper level Hole in gearbox Replace the gearbox Gasket damaged Replace gasket Bolts loose Tighten bolts www.major-equipment.com...
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Page 17: Spare Parts
MT2000 FLAIL ASSEMBLY NT29A 1/2” “D” SHACKLE S11074 TURNBUCKLE DIA 11xM8 S15707 CAT 1/2 LINK PIN S3546 LINCH PIN DIA 9.5 SC75-RAM_B SWEEPER RAM SS-CHAIN 3/8” CHAIN STRAP 19TC-CV35 FLAP PIVOT SHAFT 8SM9-3 BLADE BACK SPACER 19TC-L10 RAM PIVOT MOUNT www.major-equipment.com... -
Page 18: Bogey Assembly
19TC-L50 TIE BAR 2TKBC-2 CABLE LOCATION BAR AGIMF040 TIE BAR RTE-01 ROTARY HITCH EYE 002070000M518 PRESSURE RELIEF VALVE 118CHEX 1 1/8” UNC PLAIN NUT 12D-RAM_B DRAWBAR RAM 199195 RECT 100x50 INSERT 1” FINE NYLOC NUT 1x7FBZP 1”x7” FINE BOLT www.major-equipment.com... - Page 19 LINCH PIN DIA 9.5 LINCH PIN DIA 6 CAT 1 PIN DIA 19x102mm S820 GREASE NIPPLE 1/8” STR S8561 TOW EYE BUSH BSW-R1 SPACER RING TA-FBB1 RAM MOUNT REINF” 19TC-B31 REG-PLATE MOUNT 19TC-L11 TRANSPORT LATCH 8T19 BUFFER SPACER TA-HCM04 CABLE MOUNT www.major-equipment.com...
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Page 20: Flail Assembly
PTO GUARD (EXTENDED OVAL) 19TC-F10 CATCHER RUBBER FLAP 19TC-F20 FLAP SUPPORT 40-65-E15 CLAMPEAST LOCK 15 40/65 40-80-E15 CLAMPEAST LOCK 15 40/80 B17-50 B17 BELTx1315mm FWM12 M12 FLAT WASHER FWM16 M16 FLAT WASHER FWM8 M8 FLAT WASHER GM63-ROL 6300 ROLLER www.major-equipment.com... -
Page 21: Rotor Assembly
SPB 160 QUAD PULLEY (SPB-160B) SWM12 M12 SPRING WASHER SWM20 M20 SPRING WASHER 49 (not V601210CEC02RW6 V60 SHAFT WIDE ANGLE / SLIP CLUTCH pictured) Rotor assembly (MT12RTGAF) Item Part No Description 12014400 FLAIL HAMMER M14 NYLOC NUT M14x60BZP M14x60 BOLT MT12RT05 FLAIL ROTOR www.major-equipment.com... -
Page 22: Catcher Assembly
Catcher Assembly Item Part No Description 19TC-C01 MJ2000 HOPPER 19TC-C23 SPACER TUBE 19TC-LD01 HOPPER REAR LID 19TC-LD10 HOPPER TOP LID 111347 RECT 50x25 INSERT (POL) 199269 DIA 57.5-61.5mm INSERT 1” FINE NYLOC NUT 1x5FBZP 1”x5” FINE BOLT AGI2RAM_B DIA 1” FLAT WASHER... -
Page 23: Scarifier Assembly
MT20B001 COLLECTOR FLAIL BODY MT20SC01 FC2000 SCARIFIER BLADE 12T-BBS BLADE BACK SPACER MT20SC02 SCARIFIER BLADE BUSH RM-RSN3 SHAFT COLLAR DIA 35 FWM8 M8 FLAT WASHER RM-RSN2 ROLLER MOUNT MT20-SKD20 CATCHER SKID (LH) RM-RSN4 SCRAPER MOUNT FWM12 M12 FLAT WASHER www.major-equipment.com... -
Page 24: Hydraulics
1/4”x4450mm Str to Block 90 15 EMM14 1/4” M/M CONNECTOR 2000FC-HOSE-E 1/4”x600mm Str to Str 16 EMM3814 3/8-1/4” M/M CONNECTOR 2000FC-HOSE-F 1/4”x3800mm Str to Block 90 17 EMMMT14 1/4” M/M/M CONNECTOR 201011 1/4” 1251 NEEDLE VALVE (BLUE) 18 QRM12 1/2” QUICK RELEASE MALE www.major-equipment.com... - Page 25 Warranty: This machine is guaranteed for 12 months. No warranty is given where the machine is being used as a hire machine. Warranty is against faulty workmanship or parts, with the exception of components not of MAJOR’S manufacture or design, i.e.
- Page 26 HEAD OFFICE Major Equipment Intl Ltd Ballyhaunis, Co Mayo Ireland Tel: +353 (0) 9496 30572 UK OFFICE Major Equipment Ltd Major Ind. Estate, Heysham, Lancs, LA3 3JJ, UK Tel: +44 (0) 1524 850501 Netherlands & Germany OFFICE Major Equipment Intl Ltd...
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