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Operation Part No.509002100002 Rev: B Manual Mar. 2022 产品说明书 PRODU C T MAN U AL GTTZ10EJ/ML10EJ/ML270EJ 0608E (2132E) G T JZ 0808E (2732E) G T JZ 0808E (2732E) G T JZ G T JZ 0808E (2732E)
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Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your...
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Serial No. Imperial Metric From 0900200248 to present GTTZ10EJ ML10EJ ML270EJ NOTE: • Product model is applied in product nameplate for distinction of products of different main parameters. • Product trade identification is applied in marketing and machine decals for distinction of products of...
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This manual covers the basic parts information of one or more products. Therefore, please use this manual according to your needs. If you find problems in the manual or have suggestions for improve- ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as possible.
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MACHINE SPECIFICATIONS Table 1-1 GTTZ10EJ Specifications (continued) ML10EJ (METRIC) ML270EJ (IMPERIAL) Items Gross weight (no load) 2678 kg 5904 lb Note: a) The platform height plus the operator height (taken as 2m [6ft 7in]) is the working height. b) In different areas, hydraulic oil, engine oil, coolant, fuel and lubricant should be added in accordance with the environmental temperature.
Failure to notify the manufacturer within SAFETY DEFINITIONS 48 hours of the incident involving the machine of Hunan Sinoboom Intelligent Equipment Co., Ltd. may void the product's warranty. This safety alert symbol appears with most safety statements. It means atten-...
SAFETY ELECTROCUTION TIPPING HAZARDS AND HAZARDS RATED LOAD NOTE: This machine is not insulated and does not Maximum rated load bearing capacity of the have an electric shock protection function. platform:200kg (440lb) All operators and managers shall comply with national or local regulations regarding the minimum safe distance of live conductors above the ground.
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SAFETY TIPPING HAZARDS TIPPING HAZARDS • Do not change any machine parts • Personnel, equipment and that may affect safety and materials on the platform must stability. not exceed the maximum load • Do not replace key parts that capacity. affect machine stability with •...
SAFETY WORK ENVIRONMENT HAZARDS TIPPING HAZARDS platform controller to lower the platform. If you intend to lower the platform with a ground controller, you must operate it only after all UNSAFE JOBSITE HAZARDS personnel have left the platform. • Do not operate the machine on surfaces, edges or potholes that cannot bear the weight of the machine.
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If the machine is to be used in any other applications, or by any other means, other than those • Do not raise the platform when specified by Sinoboom, it must be approved or guided the machine is on the slope by the manufacturer. greater than 3°.
SAFETY UNSAFE OPERATION HAZARDS UNSAFE OPERATION HAZARDS The machine must be operated in strict compliance with • Do not push any object outside the requirements as contained in the Operation Manual the platform. The maximum and the Maintenance Manual, as well as the applicable side force allowed is 400N (90 industry or local regulations, whichever is more lbf) for indoor use and 200N (45...
SAFETY UNSAFE OPERATION HAZARDS FALL HAZARDS • Do not place or attach any • Each person on the platform must suspended load onto any part wear harnesses or use safety of the machine. equipment consistent with • Do not use the machine as a government regulations.
SAFETY COLLISION HAZARDS COLLISION HAZARDS and location of personnel and any • Pay attention to the field of sight other factors that may cause and the presence of blind spots collisions. when moving or operating the • Do not operate the machine on machine.
SAFETY EXPLOSION AND FIRE HAZARDS UNSAFE OPERATION HAZARDS • Do not use the machine if it is damaged or not in proper operat- ing condition. EXPLOSION AND FIRE HAZARDS • Thoroughly inspect and test for all functions of the machine before •...
SAFETY BATTERY HAZARDS CHEMICAL BURN HAZARD • Avoid spilling or contacting FIRE AND EXPLOSION HAZARD battery acid with unprotected skin. Seek medical attention • Batteries contain sulfuric acid and immediately if battery acid generate explosive mixtures of contacts skin. hydrogen and oxygen gases. •...
SAFETY BATTERY HAZARD BATTERY HAZARD • Turn off the main power switch on • Be sure to read and follow the the battery if the machine is recommendations given by the unused for a long time. battery manufacturer regarding • Waste batteries may cause how to correctly use and maintain danger.
SAFETY WELDING HAZARDS • Comply with the welder manufac- turer’s recommendations for pro- cedures concerning proper use of the welder. • Welding leads or cables may only be connected after turning off the power unit. • Carry out welding operations only after the welding cable has been correctly connected.
Operators must identify and avoid workplace hazards when mov- ing, installing and operating the machine. Unless approved by Sinoboom, never operate the ma- chine in a hazardous site. The following items present danger on the jobsite: •...
PRE-OPERATION INSPECTION 5. Clearly understand all nameplates, warning and safety decals on the machine. 6. Before each operation, examine and check the op- UNSAFE OPERATION HAZARD erational environment, and ensure the safety pro- tection equipment is properly in place. The safety Be sure to follow the instructions and equipment may differ according to the operational safety rules in this manual.
PRE-OPERATION INSPECTION must perform another pre-operation inspection • Nuts, bolts and other fasteners before conducting a pre-operation function test. • Personal protection equipment • Qualified maintenance technicians must perform • Emergency control equipment regular maintenance inspections according to the requirements in the manufacturer’s Maintenance •...
PRE-OPERATION INSPECTION CUSTOMER HYDRAULIC OIL REQUIREMENTS MARK -25°C to 25°C (-13°F to 77° High-temperature region L-HM68 greater than 40°C (104°F) Extremely cold region Special programmes less than -30°C (-22°F) need to be identified. NOTICE Different hydraulic oils can be added according to customer requirements upon factory delivery, but Figure 5-1 cannot be mixed.
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PRE-OPERATION INSPECTION PLATFORM POWER DISPLAY POWER RATIO DESCRIPTION The battery level is at 20%, which is low. The battery re- quires recharging. The battery level is at 10%, which is very low. The machine will become slow. The battery requires recharging. NOTICE The battery must be charged at the power ratio of approx.
PRE-OPERATION FUNCTION TEST Do not use a machine with problems or malfunctions. Mark the machine and do not use it if you discover any problems. Only qualified maintenance technicians can UNSAFE OPERATION HAZARD repair the machine according to the manufacturer’s regulations.
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PRE-OPERATION FUNCTION TEST Figure 6-1 Ground controls Table 6-1 1. Display 6. Ground control position 11. Jib boom up/down function button 7. Key switch (ground/platform 2. Mast up/down function button 12. Up/rotate left control button control select switch) 3. Turntable rotate function button 8.
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PRE-OPERATION FUNCTION TEST UNSAFE OPERATION HAZARD • Unless in emergency situations, never operate from the ground 1. Turn the key switch at ground controls to the control console if there are still ground control position, all functions shall operate persons on the platform. only at the ground controls, the platform controls is inoperative.
PRE-OPERATION FUNCTION TEST Turntabel rotate 1. Push the jib boom up/down function button. 2. Simultaneously press and hold the enable button 1. Push the turntable rotate function button. and the up/rotate left control button,the jib boom should raise. 2. Simultaneously press and hold the enable button and the up/rotate left control button,the turntable 3.
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PRE-OPERATION FUNCTION TEST Figure 6-2 Platform controller Table 6-2 5. Main boom lift/turntable rotate 9. Drive reverse/lower direction 1. Enable button function button arrow 2. Joystick 6. Horn button 10. Display 3. Rocker switch for turntable rotate 7. Emergency stop button 11.
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PRE-OPERATION FUNCTION TEST Figure 6-3 Platform controller display Table 6-3 1. Overload symbol (OL) 3. Tilt symbol (LL) 5. Alarm display 2. Battery level symbol 4. Fault code 3. Make sure that the associated indicator lights are on and no alarm messages are shown on the display.
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PRE-OPERATION FUNCTION TEST Enable button 下降 使能开关 1. Push the jib boom lift function button. 2. Press and hold the enable button on the joystick, and slowly push forward the joystick, the jib boom should rise. 1. Directly push the joystick without pressing and holding the enable button on the joystick, the 3.
PRE-OPERATION FUNCTION TEST PLATFORM CONTROLLER All tests of the platform controller should be completed in one cycle. (SINOBOOM SYSTEM) NOTICE STOP STOP Figure 6-4 Platform controller Table 6-4 5. Main boom lift/turntable rotate 9. Drive reverse/lower direction 1. Enable button...
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PRE-OPERATION FUNCTION TEST UNSAFE OPERATION HAZARD • Unless in emergency situations, never operate the machine with the ground controller if there are still persons on the platform. • Never operate the machine if any control handle or switch that controls the platform movement Push the function button before activating the is not returned to the OFF position associated function, otherwise the function will not...
PRE-OPERATION FUNCTION TEST Steer function 右 左 右 左 1. Push the main boom lift/turntable rotate function button, and then the indicator light will turn green. 1. Push the drive function button, and then the 2. Press and hold the enable button on the joystick, indicator light will turn green.
PRE-OPERATION FUNCTION TEST 2. Push the jib boom up/down function button. TESTING EMERGENCY 3. Simultaneously press and hold the enable button LOWERING FUNCTION and the up control button to raise the jib boom to full height. Lower the jib boom (please select one of the following methods based on the machine configuration): COLLISION HAZARD...
PRE-OPERATION FUNCTION TEST 8. Place a wooden block under the protive plate. The wooden block measures 50mm×100mm×50mm (2in×4in×2in). 9. Press and hold the enable button on the joystick, and slowly deflect forward the joystick to raise the mast approx.1m (3ft 3in). 10.
PRE-OPERATION FUNCTION TEST 1. Start the machine. 2. With the machine in stowed position, move the level switch in X (side-to-side) or Y (fornt-to-back) direction by 3°or more, the alarm should not sound. 3. Raise the mast until the lower limit switch disengages, the display will indicate “LL”(tilt alarm), and the mast lift and drive functions should be restricted.
OPERATING THE MACHINE This section provides specific instructions for all the as- pects of machine operation. The operator is responsible for following all the safety rules and instructions in this UNSAFE OPERATION HAZARD manual. Use this machine to transport people and tools to the Be sure to follow the instructions and workplace.
OPERATING THE MACHINE Mast fully raised; Jib boom fully raised; Turntable rotated 90°; The machine will tip over in the direction as indicated by the arrow if overloaded or operated beyond the limits of the maximum operating slope. Figure 7-2 Position of least backward stability function will not operate.
OPERATING THE MACHINE Main boom emergency lowering , page 6-11 To lower the jib boom Jib boom emergency lowering, page 6-11 To raise the main boom Figure 7-3 • To restore any machine function, pull out all emergency stop buttons and power disconnect switch to ON position.
OPERATING THE MACHINE 1. Open the right turntable cover, and locate the EMERGENCY TOWING/ handle of hand pump. DRAGGING 2. Insert the handle into the hole of hand pump as indicated. 3. While pressing the button at the end of turntable rotate valve, push and pull the handle up and down, the turntable should rotate clockwise.
OPERATING THE MACHINE Figure 7-8 Table 7-1 Description Brake cover End cap bolt Disengage hole 4. Insert the end cap bolts into the both disengage holes on the brake housing. 5. Tighten the bolts to disengage the brake from the drive motor.
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OPERATING THE MACHINE UNSAFE OPERATION HAZARD DAMAGED BATTERY HAZARD • Make sure to read and follow the • Only use the charger provided by manufacturer’s recommendations the manufacturer, and only con- on how to use and maintain the nect the charger to a grounded 3- battery.
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OPERATING THE MACHINE Charging Connect the quick connector between the water refilling machine and the battery and turn on the 1. Check the battery level on the display of ground power switch to start automatic water refilling. control box. When the battery level is less than or equal to 20%, an alarm will be triggered and the bat- After water refilling is completed, the automatic tery needs to be charged immediately.
OPERATING THE MACHINE 3. After selection of charging curve code, press and CHARGER LED AND hold Select key for 5s, the charging curve code will DIGITAL DISPLAY flash quickly, release the key, and the battery curve has been configured. 4. Repeat the steps above if re-change is needed. LED indicator light and digital display: To enter EQ mode manually: Connect the charger to the battery, and plug the...
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OPERATING THE MACHINE Maximum gradeability: Slope rating: 25%/14° 2. Ensure the machine is in stowed position. 3. Ensure the slope grade is within the limits of the machine gradeability. NOTICE Gradeability refers to the maximum permissible percentage of the slope (or called slope grade as below) when the machine is on solid ground with sufficient traction and the platform is carrying only one person.
TRANSPORTING AND LIFTING THE MACHINE NOTICE Do not tow/drag the machine unless an emergency, TRANSPORT AND LIFTING HAZARD failure or loss of power occurs. Refer to Emergency Towing/Dragging, page 7-5. • Use a forklift or crane with the proper lifting capacity to lift the machine.
TRANSPORTING AND LIFTING THE MACHINE 4. Drive forward to fully insert the fork frame. LIFTING THE MACHINE 5. Lift the machine by 16 in. (0.4 m) and then tilt the WITH A FORKLIFT fork frame backward slightly to keep the machine stable.
TRANSPORTING AND LIFTING THE MACHINE Figure 8-2 5. Attach the rigging to the both lifting eyes. damaging the machine and to keep the machine horizontal. NOTICE To protect the machine, choose the appropriate length of rigging. TRANSPORTING THE MACHINE Follow these requirements when transporting the machine by truck or trailer: 1.
Maintenance operations must be carried • Conduct a quarterly inspection on machines that out by a SINOBOOM-approved qualified technician, and recorded in the maintenance inspection report. have been out of service for a period lasting longer than three months.
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MAINTENANCE operating environment, the more frequent the inspection will be. Table 9-1 MAINTENANCE SCHEDULE Intervals Every 2000h Every Components Every 1000h Every 5000h Every 500h Daily or bi- 10000h or 10 or annually or 5 years or 6 months annually years Chassis and turntable components 1, 2...
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MAINTENANCE MAINTENANCE SCHEDULE Intervals Every 2000h Every Components Every 1000h Every 5000h Every 500h Daily or bi- 10000h or 10 or annually or 5 years or 6 months annually years Boom upper limit switch Boom lower limit switch Level sensor Angle sensors (- wheel carrier and jib boom)
MAINTENANCE MAINTENANCE SCHEDULE Intervals Every 2000h Every Components Every 1000h Every 5000h Every 500h Daily or bi- 10000h or 10 or annually or 5 years or 6 months annually years Safety belt & helmet 1–Check for proper installation 2–Check for damage, cracks, deformation or wear, etc. 3–Check for leaks 4–Check oil level 5–Check battery level...
MAINTENANCE PREPARE THE WORK RECORD BEFORE DELIVERY Functional Inspection Machine Buyer/ Renter Inspector Signature Inspector Title Inspector Company years or until the machine is no longer in use or as MAINTENANCE required by machine owner/company/custodian. INSPECTION REPORT 3. Use the following table to note the results. After each item is complete, mark the appropriate box.
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MAINTENANCE MAINTENANCE INSPECTION REPORT Inspect load sensing system Overall machine components Inspect visually the overall machine components Inspect manuals and decals Inspect safety belt and helmet REPAIRED/ NO/Machine Has After 30 days or 50h of Problem YES/Machine is in Machine Has Been Damage or operation Description...
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MAINTENANCE MAINTENANCE INSPECTION REPORT Inspect emergency lowering REPAIRED/ NO/Machine Has Annually or every 1000h Problem YES/Machine is in Machine Has Been Damage or of operation Description Good Condition Repaired Malfunction Chassis and turntable components Inspect tires, rims and fasteners Boom components Inspect boom wear pads Inspect chain tensioning Inspect 1 and 2 telescopic...
MAINTENANCE MAINTENANCE INSPECTION REPORT User Inspector signature Inspection date Inspector title Inspector company 3. Major modifications/repairs to the machine must be MAJOR MODIFICATION AND performed by a qualified service technician. REPAIR RECORD 4. The machine must be inspected and verified after major modifications/repairs, with the inspection items including but not limited to all items in the 1.
DECALS/NAMEPLATES INSPECTION Use appropriate inspection methods to check that all decals are legible and properly in place.. Replace any lost or damaged safety decals. Clean safety decals with neutral soap and water. Do not use solvent-based cleaners, which can damage safety label materials.
APPENDIX 1: SYMBOLS AND DESCRIPTION CHART of SYMBOLS Read maintenance Anchorage point for 1 Read operation manual Add lubricant Crushing hazard- manual person only Please wear work shoes Wind speed Chemical burn hazard Choke the wheels Release the brake Wind Noise level Burn hazard Keep a safe distance...
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DECALS/NAMEPLATES INSPECTION Collision hazard-Never Tip-over hazard-Never Collision hazard-Never Crushing hazard-Keep Fall hazard-Never lower platform without place ladders and raise platform without hands away from climb on guardrails of checking for nearby scaffolding on the checking for overhead nearby obstacles when platform obstacles platform...
APPENDIX 2: PREPARE THE WORK RECORD BEFORE DELIVERY PREPARE THE WORK RECORD BEFORE DELIVERY Model Serial No. REPAIRED/Machine YES/Machine is in NO/Machine Has Damage Inspection Item Has Been Repaired Good Condition or Malfunction Pre-operational Inspection Maintenance Procedure Functional Inspection Machine Buyer/ Renter Inspector Signature Inspector Title Inspector Company...
APPENDIX 3: MAINTENANCE INSPECTION REPORT Table .1. MAINTENANCE INSPECTION REPORT Model Serial No. REPAIRED/ NO/Machine Has Problem YES/Machine is in Daily/pre-operation Machine Has Been Damage or Description Good Condition Repaired Malfunction Boom components Inspect retracting wire rope Electrical and hydraulic systems Inspect hydraulic oil level Inspect battery level Functions and controls...
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DECALS/NAMEPLATES INSPECTION MAINTENANCE INSPECTION REPORT Chassis and turntable components Inspect tires, rims and fasteners Electrical and hydraulic systems Inspect hydraulic filter elements REPAIRED/ NO/Machine Has Every 6 months or 500h Problem YES/Machine is in Machine Has Been Damage or of operation Description Good Condition Repaired...
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DECALS/NAMEPLATES INSPECTION MAINTENANCE INSPECTION REPORT Inspect 1 and 2 telescopic boom tightly secured to the brackets Electrical and hydraulic systems Inspect the battery Replace hydraulic filter elements REPAIRED/ NO/Machine Has Bi-annually or every Problem YES/Machine is in Machine Has Been Damage or 2000h of operation Description...
APPENDIX 4: MAJOR MODIFICATION AND REPAIR RECORD Major Modification and Repair Record Model Serial No. Machine Repair- Repairman’s Status Problem Description Modification/Repair Item Date Company and Signature Position ter Change Note: 1. A major modification/repair is a modification/repair made to all or part of a machine that affects the stability, strength or performance of the machine.
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Solution s Alw ays For B et t er A ccess Solution s Always for Better Access Solutions AS/N ZS Hunan Sinoboom Intelligent Equipment Co., Ltd. 长沙市宁乡高新技术产业园区金洲大道东 128 号 No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China 市宁乡高新技术产业园区金洲大道东...
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