jcb TM320 Operator's Manual
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jcb TM320 Operator's Manual

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OPERATOR'S MANUAL
TM320
9821/3100-6 04/2015
ENGLISH
This manual should always stay with the machine

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Summary of Contents for jcb TM320

  • Page 1 OPERATOR’S MANUAL TM320 9821/3100-6 04/2015 ENGLISH This manual should always stay with the machine...
  • Page 2 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE. A4-9-WLS - Printed In England...
  • Page 3 Notes: 9821-3100 Find manuals at https://best-manuals.com...

  • Page 4: Table Of Contents

    Left Side, Right Side ................. 3 Cab/Canopy ..................... 3 Cross References ..................3 Machine Description ..................4 The JCB Wheeled Loader ................ 4 Intended Use .................... 4 Component Location ................4 Safety Check List ................... 6 Safety - Yours and Others ................ 6 General Safety ..................
  • Page 5 Contents Contents Page No. Operating Levers ..................57 Introduction ..................... 57 Servo-Control Lever ................58 Safety Equipment ..................62 Load Charts .................... 62 Longitudinal Load Moment ..............64 Beacon (Option) ..................73 Fire Extinguisher (if fitted) ..............74 Before Starting the Engine ................75 Preparing the Machine for Travel ..............
  • Page 6 Contents Contents Page No. Routine Maintenance Service Requirements ................115 Introduction ................... 115 Owner/Operator Support ..............115 Service/Maintenance Agreements ............115 Initial Service and Inspection ..............115 Fit for Purpose Tests for Lifting Equipment ........... 116 Obtaining Replacement Parts ............... 116 Health and Safety ..................
  • Page 7 Contents Contents Page No. Electrical System ..................150 Battery ....................150 Jump Starting the Engine ..............152 Fuses and Relays ................. 153 Engine ....................... 155 Engine Oil and Filter ................155 Cooling System ..................157 Front End Accessory Drive Belt ............159 Air Cleaner ...................
  • Page 8 Contents Contents Page No. Wheels and Tyres ..................198 Tyre Sizes and Pressures ..............198 Tyre Pressures ..................199 Travel Speed ..................199 Noise Data ....................200 Introduction ................... 200 Machine ....................200 Vibration Data .................... 201 Introduction ................... 201 Whole-Body Vibration Data ..............
  • Page 9 Contents Contents Page No. Find manuals at https://best-manuals.com...

  • Page 10: Safety Notices

    Operator Manual. If you do not other operators. understand anything, ask your employer or JCB dealer to explain it. In this publication and on the machine, there are safety INT-1-4-2 notices.
  • Page 11 Safety Notices Important Information Page left intentionally blank 9821-3100-6...

  • Page 12: Introduction

    Particular attention must be given to all the safety aspects of operating and maintaining the machine. C087420 Fig 1. If there is anything you are not sure about, ask your JCB Cab/Canopy distributor or employer. Do not guess, you or others could be killed or seriously injured.

  • Page 13: Machine Description

    Introduction Machine Description Machine Description The JCB Wheeled Loader Rear auxiliary hydraulic connectors P4-1002 Recovery hitch Self-propelled wheeled machine with an integral front Trailer electric socket mounted shovel-supporting structure and linkage, which loads or excavates through forward motion of the machine, Battery isolation switch and lifts, transports and discharges material.
  • Page 14 Introduction Machine Description P1060994-8 Fig 2. 9821-3100-6...

  • Page 15: Safety Check List

    JCB distributor to explain them. with it. If you don't, you will not do your job well, and you will be a danger to yourself and others.
  • Page 16 Sparks in altered in any way which could affect or invalidate any such an area could cause an explosion or fire of these requirements. For advice consult your JCB resulting in death or serious injury. Distributor.

  • Page 17: Operating Safety

    Introduction Safety Check List Operating Safety WARNING Work Sites WARNING Work sites can be hazardous. Inspect the site before working on it. You could be killed or injured if the Machine Condition ground gives way under your machine or if piled A defective machine can injure you or others.
  • Page 18 Do not lights, windows and mirrors clean. machine potentially explosive atmosphere, i.e. combustible vapours, gas or dust, Do not operate the machine if you cannot see clearly. without first consulting your JCB Distributor. 5-1-4-7 INT-2-1-14 WARNING CAUTION Electrical Power Cables Regulations...
  • Page 19 5-5-1-1_2 WARNING WARNING Boom/Machine Travel Use only the JCB approved attachments that are Operating the boom while you travel can cause specified for your machine. Operating with non- accidents. You will not have total control of the specified attachments can overload the machine, machine.

  • Page 20: Maintenance Safety

    Introduction Safety Check List Maintenance Safety WARNING Fires WARNING If your machine is equipped with a fire extinguisher, make sure it is checked regularly. Keep it in the correct Communications machine location until you need to use it. Bad communications can cause accidents. If two or more people are working on the machine, make sure Do not use water to put out a machine fire, you could each is aware of what the others are doing.
  • Page 21 Introduction Safety Check List WARNING CAUTION Fluid Under Pressure It is illegal to pollute drains, sewers or the ground. Fine jets of fluid at high pressure can penetrate the Clean up all spilt fluids and/or lubricants. skin. Keep face and hands well clear of fluid under pressure and wear protective glasses and gloves.
  • Page 22 CAUTION WARNING 'O' rings, Seals and Gaskets Certain seals and gaskets (e.g. crankshaft oil seal) on Badly fitted, damaged or rotted 'O' rings, seals and JCB machines contain fluoroelastomeric materials gaskets can cause leakages and possible accidents. such Viton, Fluorel Technoflon.
  • Page 23 Prior to any work being carried out on systems incorporating accumulators, the system HYD-1-3_2 pressure must be exhausted by a JCB distributor, as the sudden release of the hydraulic fluid or gas may WARNING cause injury.
  • Page 24 Introduction Safety Check List DANGER WARNING Electrolyte Wheels and tyres are heavy. Take care when lifting or Battery electrolyte is toxic and corrosive. Do not moving them. breathe the gases given off by the battery. Keep the electrolyte away from your clothes, skin, mouth and Store with care to ensure that they cannot fall and eyes.

  • Page 25: Safety Labels

    Keep all safety labels clean and readable. Replace lost or damaged safety labels. Make sure replacement parts include safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB distributor. 9821-3100-6...

  • Page 26: Safety Label Identification

    Introduction Safety Labels Safety Label Identification 817/70002 332/S9994 817/70112 817/70005 817/70029-3 817/70014 817/70012-2 332/F5855 332/P4581 817/7004 T066880-1 Fig 3. 9821-3100-6...

  • Page 27: Part Numbers And Descriptions

    Introduction Safety Labels Part Numbers and Descriptions ISO-06C Part Number: 817/70002 ISO-01A Description: Pressure hazard. Stop Part Number: 817/70014 the engine, remove the starter key and refer to Releasing the Hydraulic Description: Warning. Read Pressure (Routine Maintenance operator manual before you operate Section) before start...

  • Page 28: Identifying Your Machine

    Loader End Type (1 Digit) Either get a replacement identification plate from your JCB Dealer or simply remove the old number. This will prevent the wrong unit number being quoted when replacement O = HT Loader End parts are ordered.

  • Page 29: Component Identification

    Introduction Identifying Your Machine Component Identification Typical Engine Identification Number The engine data labels A are located on the cylinder block at position C and rocker cover D (if fitted). The data label contains important engine information and includes the engine identification number E.

  • Page 30: Introduction

    Introduction Identifying Your Machine Transmission Identification Numbers The transmission serial number is stamped on the plate A which is attached to the front face. The drop box serial number is stamped on plate B attached to the drop box. The axle serial number is stamped on plate C attached to the axle.
  • Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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