jcb 516-40 TIER 3 Operator's Manual

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OPERATOR'S MANUAL

LOADALL

516-40 AND

516-40 AGRI

TIER 3

9821/9750-2 09/2015

ENGLISH

This manual should always stay with the machine

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Summary of Contents for jcb 516-40 TIER 3

Page 1 OPERATOR’S MANUAL LOADALL 516-40 AND 516-40 AGRI TIER 3 9821/9750-2 09/2015 ENGLISH This manual should always stay with the machine...
Page 2 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE. A4-5-Loadall - Printed In England...
Page 3 Notes: 9821/9750 Find manuals at https://best-manuals.com...
Page 4 Left Side, Right Side ................. 4 Cab/Canopy ..................... 4 Cross References ..................4 Machine Description ..................5 The JCB 516-40 ..................5 Intended Use .................... 5 Component Location ................5 Safety Check List ................... 6 Safety - Yours and Others ................ 6 General Safety ..................
Page 5 Contents Contents Page No. Seat Controls ....................39 Introduction ..................... 39 Operators Seat ..................39 Seat Belt ...................... 40 Inertia Reel Seat Belt ................40 Fasten the Seat Belt ................40 Check the Seat Belt is Operating Correctly ......... 40 Release the Seat Belt ................
Page 6 Contents Contents Page No. Operating Levers ..................59 Introduction ..................... 59 Boom and Carriage Controls - Manual Lever Machines (Option) ..60 Introduction ..................60 Raise Boom/Lower Boom ..............60 Tilt Carriage Back/Forward (Crowd/Dump) .......... 60 Extend Boom/Retract Boom ..............61 Boom and Carriage Controls - Single Lever Machines (Option) ....
Page 7 Contents Contents Page No. Working with the Machine ................89 Operating Practices and Site Safety ............89 Clothing and Safety Equipment .............. 89 Danger Zone ..................89 Working with the Boom ................90 Introduction ..................90 Risk Assessment ................. 91 Lifting and Loading Operations ............
Page 8 Contents Contents Page No. Health and Safety ..................114 Lubricants ..................... 114 Introduction ..................114 Hygiene ....................114 Storage ....................114 Waste Disposal .................. 114 Handling ..................... 114 First Aid - Oil ..................115 Spillage ....................115 Fires ....................115 Battery ....................
Page 9 Contents Contents Page No. Oiling ......................147 Access Panels ................... 148 Introduction ................... 148 Engine Cover ..................149 Maintenance Position ................ 149 Operation Position ................149 Engine Side Panel ................149 Maintenance Position ................ 149 Operation Position ................150 Rear Engine Guard ................151 Maintenance Position ................
Page 10 Contents Contents Page No. Electrical System ..................165 Introduction ................... 165 Battery ....................165 Battery Disconnection/Connection ............. 165 Checking the Electrolyte Level ............165 Battery Isolator ................... 166 Jump Starting the Engine ..............167 Fuses ....................169 Introduction ..................169 Primary Fuses ..................
Page 11 Contents Contents Page No. Tyres and Wheels ..................197 Tyre Inflation ..................197 Introduction ..................197 Procedure ..................197 Tyre Wear ..................... 198 Changing A Wheel ................198 Checking the Wheel Nut Torques ............199 Wheel Alignment ..................200 Steer Phasing Adjustment ..............200 Wear Pads ....................
Page 12 Contents Contents Page No. Specifications Static Dimensions ..................227 Performance Dimensions ................228 Load Charts ..................228 Lift Performance ................... 230 Loader Performance ................231 Maximum Wading Depth ..............232 Engine ....................232 Operating Angle ................. 232 Tyre Sizes and Pressures ................233 Introduction ...................
Page 13 Contents Contents Page No.
Page 14 Operator Manual. If you do not other operators. understand anything, ask your employer or JCB dealer to explain it. In this publication and on the machine, there are safety INT-1-4-2 notices.
Page 15 Safety Notices Important Information Page left intentionally blank 9821-9750-2...
Page 16 For its compliance as a new machine, your JCB and some of its components may bear approval numbers and If there is anything you are not sure about, ask your JCB marking's, and may have been supplied with a Declaration/ distributor or employer.
Page 17 Introduction About This Manual manufacturer's policy continuous improvement. The right to change the specification of the machine without notice is reserved. No responsibility will be accepted for discrepancies which may occur between specifications of the machine and the descriptions contained in this publication. All optional equipment included in this manual may not be available in all territories.
Page 18 Introduction Machine Description Machine Description The JCB 516-40 Component Location Variable reach rough terrain truck, designed to carry an Note: The illustration(s) show a typical machine model; extending boom with a carriage mounted on the front to your machine may look different from the model shown.
Page 19 JCB distributor to explain them. with it. If you don't, you will not do your job well, and you will be a danger to yourself and others.
Page 20 Sparks in altered in any way which could affect or invalidate any such an area could cause an explosion or fire of these requirements. For advice consult your JCB resulting in death or serious injury. Distributor.
Page 21 Introduction Safety Check List Operating Safety WARNING Work Sites WARNING Work sites can be hazardous. Inspect the site before working on it. You could be killed or injured if the Machine Condition ground gives way under your machine or if piled A defective machine can injure you or others.
Page 22 5-5-1-1_2 INT-2-1-1 WARNING WARNING Use only the JCB approved attachments that are specified for your machine. Operating with non- Airborne particles of light combustible material such specified attachments can overload the machine, as straw, grass, wood shavings, etc. must not be...
Page 23 Introduction Safety Check List DANGER CAUTION Working Platform Fork Spacing Using the machine as a working platform is Loads can fall off incorrectly spaced forks. Always hazardous; you can fall off and be killed or injured. space the forks correctly for the load. Make sure the Never use the machine as a working platform.
Page 24 Introduction Safety Check List DANGER WARNING Forks/Working Platform Visibility Using the forks alone as a working platform is Accidents can be caused by working in poor visibility. hazardous; you can fall off and be killed or injured. Use your lights to improve visibility. Keep the road Never use the forks as a working platform.
Page 25 Introduction Safety Check List Maintenance Safety WARNING Should the machine start to roll over, you can be WARNING crushed if you try to leave the cab. If the machine starts to roll over, do not try and jump from the cab. Communications Stay in the cab, with your seat belt fastened.
Page 26 Introduction Safety Check List WARNING CAUTION Fluid Under Pressure It is illegal to pollute drains, sewers or the ground. Fine jets of fluid at high pressure can penetrate the Clean up all spilt fluids and/or lubricants. skin. Keep face and hands well clear of fluid under pressure and wear protective glasses and gloves.
Page 27 CAUTION WARNING 'O' rings, Seals and Gaskets Certain seals and gaskets (e.g. crankshaft oil seal) on Badly fitted, damaged or rotted 'O' rings, seals and JCB machines contain fluoroelastomeric materials gaskets can cause leakages and possible accidents. ® ® such...
Page 28 Prior to any work being carried out on using a brush to clean components. systems incorporating accumulators, the system pressure must be exhausted by a JCB distributor, as HYD-1-3_3 the sudden release of the hydraulic fluid or gas may cause injury.
Page 29 Introduction Safety Check List DANGER WARNING Electrolyte Wheels and tyres are heavy. Take care when lifting or Battery electrolyte is toxic and corrosive. Do not moving them. breathe the gases given off by the battery. Keep the electrolyte away from your clothes, skin, mouth and Store with care to ensure that they cannot fall and eyes.
Page 30 Keep all safety labels clean and readable. Replace lost or damaged safety labels. Make sure replacement parts include safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB distributor. 9821-9750-2...
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516-40 agri tier 3