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Summary of Contents for jcb TM180
- Page 1 OPERATOR'S MANUAL LOADER TM180, TM220 EN - 9821/9300 ISSUE 4 - 11/2017 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
- Page 2 Find manuals at https://best-manuals.com...
- Page 3 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. OPERATOR'S Do not operate the machine without an Operator's...
- Page 4 Notes: 9821/9300-4 Find manuals at https://best-manuals.com...
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Page 5: Table Of Contents
Table of Contents Contents Page No. Acronyms Glossary ............................viii Introduction About this Manual Model and Serial Number ........................1 Using the Manual ..........................1 Left-Hand Side, Right-Hand Side ......................1 Cab/Canopy ............................1 Cross References ..........................2 Safety Safety - Yours and Others ........................3 Safety Warnings ............................ - Page 6 Table of Contents Smooth Ride System (SRS) ....................... 22 Beacon ..............................22 Lift Arm Quickhitch ..........................22 Controls Isolation ..........................23 Rear Window Wiper ..........................23 Roof Window Wiper ..........................23 Constant Flow ............................. 23 Two Speed Range ..........................23 Gear Change ............................
- Page 7 Table of Contents Drive Controls Steering Wheel ........................... 60 Steering Column ..........................60 Accelerator Pedal ..........................60 Service Brake Pedal ........................... 60 Park Brake ............................60 Transmission Drive Lever ........................61 Instruments Instrument Panel ..........................63 Slopes General ..............................71 Driving on Slopes ..........................
- Page 8 Put into Storage ..........................144 During Storage ..........................144 Take out of Storage .......................... 145 Security General .............................. 146 JCB Plantguard ..........................146 Construction Equipment Security and Registration Scheme (CESAR) ..........146 LiveLink ............................. 146 Maintenance Introduction General .............................. 147 Owner/Operator Support ........................
- Page 9 Table of Contents Maintenance Schedules General .............................. 154 How to Use the Maintenance Schedules ..................154 Maintenance Intervals ........................154 Pre-start Cold Checks, Service Points and Fluid Levels ..............155 Functional Tests and Final Inspection ....................157 Maintenance Positions General .............................. 159 Maintenance Position (Lift Arm Lowered) ..................
- Page 10 Table of Contents Pre-Filter Element ..........................191 Fuel Filter ............................192 Water Separator ..........................193 Cooling System General ............................. 194 Coolant .............................. 194 Cooling Pack ............................ 195 Brakes General .............................. 196 Park Brake ............................197 Service Brake ........................... 198 Steering System General .............................
- Page 11 Table of Contents Torque Values General .............................. 233 Electrical System General .............................. 234 Fuses ..............................234 Relays ............................... 236 Engine General .............................. 237 Wheels and Tyres General .............................. 238 Tyre Sizes and Pressures ........................ 238 Declaration of Conformity General .............................. 242 Data ..............................
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Page 12: Acronyms Glossary
Table of Contents Acronyms Glossary Auxiliary Relief Valve CESAR Construction Equipment Security and Registration Diesel Exhaust Fluid Diagnostic Trouble Code Electronic Control Unit ESOS Engine Shut-Off Solenoid ETRTO European Tyre and Rim Technical Organisation FEAD Front End Accessory Drive FOPS Falling Object Protective Structure HVAC Heating Ventilation Air Conditioning... -
Page 13: Introduction
Particular attention must be given to all the safety aspects of operating and maintaining the machine. If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could be killed or seriously injured. -
Page 14: Cross References
Introduction About this Manual Cross References In this manual, cross references are made by presenting the subject title in blue (electronic copy only). The number of the page upon which the subject begins is indicated within the brackets. For example: Refer to: Cross References (Page 2). -
Page 15: Safety
If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings. All the time you are working on or with the machine you must be thinking of what hazards there might be and how to avoid them. -
Page 16: General Safety
Lightning can kill you. Do not use the machine if there is lightning in your area. Machine Modifications This machine is manufactured in compliance with prevailing legislative requirements. It must not be altered in any way which could affect or invalidate its compliance. For advice consult your JCB dealer. 9821/9300-4... -
Page 17: Clothing And Personal Protective Equipment (Ppe)
Introduction Safety Clothing and Personal Protective Equipment (PPE) Do not wear loose clothing or jewellery that can get caught on controls or moving parts. Wear protective clothing and personal safety equipment issued or called for by the job conditions, local regulations or as specified by your employer. - Page 18 Notes: 9821/9300-4...
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Page 19: About The Product
Product Compliance Your JCB product was designed to comply with the laws and regulations applicable at the time of its manufacture for the market in which it was first sold. In many markets, laws and regulations exist that require the owner to maintain the product at a level of compliance relevant to the product when first produced. -
Page 20: Description
For more information, contact your JCB dealer. Optional Equipment and Attachments A wide range of optional attachments are available to increase the versatility of your machine. Only the JCB approved attachments are recommended for use with your machine. Contact your JCB dealer for the full list of approved attachments available. - Page 21 About the Product Description Figure 3. A Exhaust B Engine compartment C Articulation lock D Shovel/attachment E Lift arm/boom F ROPS (Roll-Over Protective Structure)FOPS (Falling Object Protective Structure) G Recovery hitch H Trailer socket and battery isolation switch (battery isolation switch positioned either inside or outside the engine bay depending on specification of the machine) 9821/9300-4...
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Page 22: Product And Component Identification
Either get a replacement identification plate from your JCB Dealer or simply remove the old number. This will prevent the wrong unit number being quoted when replacement parts are ordered. -
Page 23: Axle
About the Product Product and Component Identification Figure 5. A Engine data label Axle The axle serial number is stamped on identification plate attached to the axle. Figure 6. A Type and model number B Serial number C Lubricant D Front axle E Rear axle Gearbox The transmission identification plate shows the: Refer to Figure 7. -
Page 24: Operator Protective Structure
If the machine is used in any application where there is a risk of falling objects then a FOPS (Falling Object Protective Structure) must be installed. For further information contact your JCB Dealer The FOPS is fitted with a data plate. The data plate indicates what level protection the structure provides. - Page 25 About the Product Product and Component Identification WARNING Machines with a ROPS/FOPS are equipped with a seat belt. The ROPS/FOPS is designed to give you protection in an accident. If you do not wear the seat belt you could be thrown off the machine and crushed.
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Page 26: Safety Labels
Keep all of the safety labels clean and readable. Replace a lost or damaged safety label. Make sure the replacement parts include the safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB dealer. 9821/9300-4... -
Page 27: Safety Label Identification
About the Product Safety Labels Safety Label Identification Figure 9. Table 3. Safety Labels Item Part No. Description Qty. 817/70029 Crush hazard. Wear seat belt. 817/70014 Warning. Read the Operator’s Manual before you operate the machine. 817/70112 Crushing of whole body. Keep a safe distance. 332/P4581 Severing of hands and fingers. -
Page 28: Operator Station
About the Product Operator Station Operator Station Component Locations Figure 10. 1870 26.5 09876.4 A Steering wheelRefer to: Steering Wheel B Instrument panel Refer to: Instrument Panel (Page 60). (Page 63). C Multi-purpose steering column switchRefer to: D Accelerator pedalRefer to: Accelerator Pedal Multi-Purpose Switch (Page 18). - Page 29 About the Product Operator Station Figure 11. R Roof switchesRefer to: Console Switches S Cab interior lightRefer to: Cab Interior Light (Page 21). (Page 19). T Radio speakers U Front window blind and roof blind V Roof window panel W LLMI (Longitudinal Load Moment Indicator)/LLMC (Longitudinal Load Moment Control)Refer to: Lifting and Loading (Page 80).
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Page 30: Interior Switches
About the Product Interior Switches Interior Switches Ignition Switch This is a three position rotary switch, operated by the starter key. The starter key can only be removed in the O position. Do not operate the starter motor for more than 20s without the engine firing. Let the starter motor cool for at least 2min between starts. -
Page 31: Cab Interior Light
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