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Summary of Contents for jcb 419S
- Page 1 OPERATOR'S MANUAL LOADER 419S EN - 9831/2000 ISSUE 4 - 02/2018 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
- Page 2 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. OPERATOR'S Do not operate the machine without an Operator's...
- Page 3 Notes: 9831/2000-4 Find manuals at https://best-manuals.com...
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Page 4: Table Of Contents
Table of Contents Contents Page No. Acronyms Glossary ............................viii Introduction About this Manual Model and Serial Number ........................1 Using the Manual ..........................1 Left-Hand Side, Right-Hand Side ......................1 Cab/Canopy ............................1 Cross References ..........................2 Location of Manual ..........................2 Safety Safety - Yours and Others ........................ - Page 5 Table of Contents Walk-Around Inspection General ..............................29 Entering and Leaving the Operator Station General ..............................30 Emergency Exit ........................... 30 Doors Operator Door ............................. 32 Windows Side Window ............................33 Battery Isolator General ..............................34 Before Starting the Engine General ..............................
- Page 6 Table of Contents Slopes General ..............................81 Driving on Slopes ..........................81 Working on Slopes ..........................82 Driving the Machine Towing Other Equipment ........................83 Operating Levers/Pedals General ..............................84 Control Layouts ........................... 84 Lift Arm Controls ..........................84 Auxiliary Circuit Controls ........................86 Lifting and Loading General ..............................
- Page 7 Put into Storage ..........................138 During Storage ..........................138 Take out of Storage .......................... 139 Security General .............................. 141 JCB Plantguard ..........................141 Construction Equipment Security and Registration Scheme (CESAR) ..........141 LiveLink ............................. 141 Maintenance Introduction General .............................. 143 Owner/Operator Support ........................
- Page 8 Table of Contents Battery Cover ............................ 162 Engine Compartment Cover ......................162 Cab Heater Door ..........................163 Tools General .............................. 165 Toolbox .............................. 165 Lubrication General .............................. 166 Preparation ............................166 Automatic Greasing System ......................166 Attachments General ............................. 168 Body and Framework General .............................
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Page 9: Battery Isolator
Table of Contents Gearbox Oil ..............................190 Steering System General ............................. 191 Driveshafts General ............................. 192 Wheels General ............................. 193 Tyres General ............................. 195 Hydraulic System General ............................. 197 Services ............................198 Oil ..............................198 Cylinders / Rams ..........................198 Hose Burst Check Valves ......................... - Page 10 Table of Contents Relays ............................... 237 Engine Exhaust After Treatment (EAT) ......................239 Wheels and Tyres General .............................. 241 Tyre Sizes and Pressures ........................ 241 Declaration of Conformity General .............................. 243 Data ..............................243 Warranty Information Service Record Sheet ........................245 Engine Emissions ..........................
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Page 11: Acronyms Glossary
Table of Contents Acronyms Glossary Auxiliary Relief Valve Automatic Temperature Control Controller Area Network CESAR Construction Equipment Security and Registration Diesel Exhaust Fluid Electronic Control Unit Exhaust Gas Recirculation ETRTO European Tyre and Rim Technical Organisation FOPS Falling Object Protective Structure HEST High Exhaust System Temperature HVAC... -
Page 12: Introduction
Particular attention must be given to all the safety aspects of operating and maintaining the machine. If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could be killed or seriously injured. -
Page 13: Cross References
Introduction About this Manual Cross References In this manual, cross references are made by presenting the subject title in blue (electronic copy only). The number of the page upon which the subject begins is indicated within the brackets. For example: Refer to: Cross References (Page 2). -
Page 14: Safety
If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings. All the time you are working on or with the machine you must be thinking of what hazards there might be and how to avoid them. -
Page 15: General Safety
Lightning can kill you. Do not use the machine if there is lightning in your area. Machine Modifications This machine is manufactured in compliance with prevailing legislative requirements. It must not be altered in any way which could affect or invalidate its compliance. For advice consult your JCB dealer. 9831/2000-4... -
Page 16: Clothing And Personal Protective Equipment (Ppe)
Introduction Safety Clothing and Personal Protective Equipment (PPE) Do not wear loose clothing or jewellery that can get caught on controls or moving parts. Wear protective clothing and personal safety equipment issued or called for by the job conditions, local regulations or as specified by your employer. - Page 17 Notes: 9831/2000-4...
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Page 18: About The Product
Product Compliance Your JCB product was designed to comply with the laws and regulations applicable at the time of its manufacture for the market in which it was first sold. In many markets, laws and regulations exist that require the owner to maintain the product at a level of compliance relevant to the product when first produced. -
Page 19: Description
For more information, contact your JCB dealer. Optional Equipment and Attachments A wide range of optional attachments are available to increase the versatility of your machine. Only the JCB approved attachments are recommended for use with your machine. Contact your JCB dealer for the full list of approved attachments available. -
Page 20: Articulation Lock
About the Product Description Figure 4. A Loader arms B Quickhitch C ROPS (Roll-Over Protective Structure)/FOPS D Engine cover (Falling Object Protective Structure) Cab E Hydraulic fluid filler point F Hydraulic fluid tank sight glass G Battery isolator H Battery cover J Diesel filler point K Articulation lock L Transmission filler point... -
Page 21: Product And Component Identification
Either get a replacement identification plate from your JCB dealer or simply remove the old number. This will prevent the wrong unit number being quoted when replacement parts are ordered. -
Page 22: Operator Protective Structure
About the Product Product and Component Identification Figure 6. A Engine data label - rocker cover Figure 7. Ref. N o. Mm ³ MANU F ACTURED MODEL Fuel Rate at Adv.HP Engine N o. Store BY CUMMI NS I NC. I dle Speed ( rpm ) Advert ised HP rpm Fam ily... - Page 23 If the machine is used in any application where there is a risk of falling objects then a FOPS must be installed. For further information, contact your JCB dealer. The FOPS has a data plate attached. The data plate indicates what level protection the structure provides.
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Page 24: Safety Labels
Keep all of the safety labels clean and readable. Replace a lost or damaged safety label. Make sure the replacement parts include the safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB dealer. Safety Label Identification... - Page 25 About the Product Safety Labels Figure 9. 817/70008 817/70012-2 332/W6368 817/70014-3 817/70029-3 332/P4679 332/P4581 817/70004 332/P7134-1 817/70024-2 332/P7181-1 Table 3. Safety Labels Item Part No. Description Qty. 400/C5179 Severing of hands and fingers. Keep clear of/do not reach into rotating parts.
- Page 26 About the Product Safety Labels Item Part No. Description Qty. 400/C4172 Severing of hands and fingers. Keep clear of/do not reach into rotating parts. 332/W8904 Burns to fingers and hands. Stay a safe distance away. 400/B5121 Strike. Keep clear of the reversing machine. 400/B5120 Crushing of whole body.
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Page 27: Operator Station
About the Product Operator Station Operator Station Component Locations Figure 10. A Transmission Refer to: Drive Controls Steering wheel Refer to: Steering Wheel (Page 59). (Page 60). C Front display panel Refer to: Instruments Multi purpose steering column switch Refer to: (Page 68). -
Page 28: Interior Switches
About the Product Interior Switches Interior Switches Ignition Switch The ignition key operates the 4-position ignition switch. The ignition key can only be inserted or removed in position O. If the engine fails to start, the ignition key must be returned to position O before the starter motor is re-engaged. Do not operate the starter motor for more than 10s without the engine firing. -
Page 29: Cab Interior Light
About the Product Interior Switches 0 = Off I = Slow II = Fast Windscreen Washer Push the button to activate the windscreen washer. Allow the stalk to spring back to central position when finished. Horn Push the button to activate the horn. Allow the stalk to spring back to central position when finished. Headlights Flash Lift the stalk upwards to flash the headlights. - Page 30 About the Product Interior Switches Figure 13. A Cab interior light B Switch 9831/2000-4...
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Page 31: Console Switches General
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