Download Print this page
jcb TM320 Service Manual
Hide thumbs Also See for TM320:

Advertisement

Quick Links

SERVICE MANUAL
LOADER
TM320, TM420
EN - 9813/6850 - ISSUE 2 - 04/2018
This manual contains original instructions, verified by
the manufacturer (or their authorized representative).
Copyright 2018 © JCB SERVICE
All rights reserved. No part of this publication may
be reproduced, stored in a retrieval system, or
transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise,
without prior permission from JCB SERVICE.
www.jcb.com
Foreword
The Operator's Manual
You and others can be killed or seriously injured
if you operate or maintain the machine without
first studying the Operator's Manual. You must
understand and follow the instructions in the
Operator's Manual. If you do not understand
anything, ask your employer or JCB dealer to
explain it.
Do not operate the machine without an Operator's
Manual, or if there is anything on the machine you
do not understand.
Treat the Operator's Manual as part of the machine.
Keep it clean and in good condition. Replace the
Operator's Manual immediately if it is lost, damaged
or becomes unreadable.
Contents
01 - Machine
03 - Attachments, Couplings and Load
Handling
06 - Body and Framework
09 - Operator Station
12
-
Heating,
Conditioning (HVAC)
15 - Engine
18 - Fuel and Exhaust System
21 - Cooling System
24 - Brake System
25 - Steering System
27 - Driveline
30 - Hydraulic System
33 - Electrical System
72 - Fasteners and Fixings
75 - Consumable Products
78 - After Sales
Ventilating
and
Air-

Advertisement

loading
Need help?

Need help?

Do you have a question about the TM320 and is the answer not in the manual?

Questions and answers

Summary of Contents for jcb TM320

  • Page 1 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. SERVICE MANUAL Do not operate the machine without an Operator's Manual, or if there is anything on the machine you do not understand.
  • Page 2 27 - Driveline 06 - Semi-Automatic Gearbox 12 - Clutch - Ratio 12 - Clutch - Ratio Disassemble and Assemble Special Tools Figure 567. Description Part No. Qty. Circlip Assembly Tool 998/11334 Main shaft clutch Disassembly The numerical sequence is a guide to the disassembly procedure.
  • Page 3 27 - Driveline 06 - Semi-Automatic Gearbox 12 - Clutch - Ratio Figure 568. Item Description Table 242. Upper spring cup Item Description Circlip 2 Circlip 1 Spring Thick pressure counter Lower spring cup plate Piston Friction plate Clutch shaft Counter plate O-ring seal 2 Roller bearing race...
  • Page 4 27 - Driveline 06 - Semi-Automatic Gearbox 12 - Clutch - Ratio Ratio Clutches Item Description O-ring seal 3 Disassembly Housing Gallery port 1. For the remaining two ratio clutches follow the O-ring seal 1 same disassembly procedure as above. 2.
  • Page 5 27 - Driveline 06 - Semi-Automatic Gearbox 12 - Clutch - Ratio 2. Clutch 3 and clutch 4 assembly. 2.1. Use a mandrel to carefully push the taper bearing 2 into its position. 2.2. Rotate the roller cage as the bearing is pushed into the place to make sure that the mandrel does not foul and distort the cage..
  • Page 6 892/01050 Locking Plates 892/01052 Consumables Description Part No. Size JCB Multi-Gasket 4102/1212 0.05 L Remove 1. Put the gearbox on a suitable manipulator. Rotate the gearbox until the clutch is in the top position. 2. Remove all the cover attaching bolts and then install the M10 jacking bolts1 (x3).
  • Page 7 27 - Driveline 06 - Semi-Automatic Gearbox 13 - Clutch - Master 5. Carefully lift off the cover and make sure that you 9. Prise out and discard the oil seal2 carefully and keep it square to the housing. make sure that the seal housing in the cover is not damaged.
  • Page 8 27 - Driveline 06 - Semi-Automatic Gearbox 13 - Clutch - Master Figure 573. Figure 574. M Clutch drum bolts (x12) N Plug1 P M8 threaded lifting eye (x2) Q Clutch drum R Special pack retainers (x2) 13. Remove the locking plate. S Clutch plates 14.
  • Page 9 06 - Semi-Automatic Gearbox 13 - Clutch - Master Figure 575. Figure 576. Clutch drum bolts (x12) Housing Housing JCB multigasket W Button head capscrews (x5) AB Verbus-ripp bolts (x12) Oil baffle plate AC O-ring2 Countersunk capscrews AD Cross drilling blanking plug2 JCB multigasket 28.
  • Page 10 5. Lightly lubricate with oil and install a new O-ring2. 6. Apply even beads of JCB Multigasket to the Smoothshift Gearbox housing (around the outer diameter and around each threaded bolt hole).
  • Page 11 27 - Driveline 06 - Semi-Automatic Gearbox 13 - Clutch - Master 11. Make sure that the new friction plates are soaked in transmission oil before you install them. 12. Check the thrust washer2 for any signs of wear. 13. If the thickness (3.9mm) or the outside diameter (110.0mm) is less then the mentioned value then install a new thrust washer2.
  • Page 12 12. Use a soft faced hammer to tap out the hub from the drum. Consumables Description Part No. Size 13. Remove and discard the O-ring 1 from the drum. JCB Threadlocker 4101/0250 0.01 L 14. Remove the circlip. and Sealer (Medium 4101/0251 0.05 L Strength) 15.
  • Page 13 27 - Driveline 06 - Semi-Automatic Gearbox 13 - Clutch - Master Figure 580. 27 - 137 9813/6850-2 27 - 137...
  • Page 14 27 - Driveline 06 - Semi-Automatic Gearbox 13 - Clutch - Master Item Description Inner piston seal Table 245. Outer bearing Item Description Bronze bush Lubrication nozzles M8 bolt (x2) Bolts Dowel 1 Springs Dowel 2 Spring pillars Jacking bolts (x2) Oil baffle plate Pressure plate Assembly...
  • Page 15 Our support email: ebooklibonline@outlook.com...

This manual is also suitable for:

Tm420