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Cembre PCM-2P/FC Operation And Maintenance Manual

Machine for pandrol “fastclip” fastening
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CEMBRE Ltd.
CEMBRE S.a.r.l.
Dunton Park
22 Avenue Ferdinand de Lesseps
Kingsbury Road, Curdworth - Sutton Coldfield
91420 Morangis (France)
West Midlands B76 9EB (UK)
Tél. +33 1 60 49 11 90 - Fax +33 1 60 49 29 10
Ph. +44 01675 470440 - Fax +44 01675 470220
CS 92014 - 91423 Morangis Cédex
sales@cembre.co.uk
info@cembre.fr
www.cembre.co.uk
www.cembre.fr
CEMBRE Inc.
CEMBRE S.L.U.
Raritan Center Business Park
Calle Verano 6 y 8 - P.I. Las Monjas
300 Columbus Circle - Suite F
28850 Torrejón de Ardoz - Madrid (España)
Edison, New Jersey 08837 (USA)
Tel. +34 91 4852580
Tel. +1 732 225-7415 - Fax +1 732 225-7414
Fax +34 91 4852581
sales.us@cembre.com
comercial@cembre.es
www.cembreinc.com
www.cembre.es
CEMBRE GmbH
Geschäftsbereich
Geschäftsbereich
Energie- und Bahntechnik
Industrie Handel
Heidemannstraße 166
Boschstraße 7
80939 München (Deutschland)
71384 Weinstadt (Deutschland)
Tel. +49 89 3580676
Tel. +49 7151 20536 - 60
info@cembre.de
info-w@cembre.de
www.cembre.de
www.cembre.de
www.cembre.com
CEMBRE S.p.A.
Via Serenissima, 9
25135 Brescia (Italia)
Tel. +39 030 36921
Fax +39 030 3365766
sales@cembre.com
www.cembre.com
cod. 6261264
ENGLISH
ENGLISH
32
1
MACHINE FOR PANDROL
MACHINE FOR PANDROL
"FASTCLIP" FASTENING
"FASTCLIP" FASTENING
PCM-2P/FC
OPERATION AND MAINTENANCE MANUAL

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Summary of Contents for Cembre PCM-2P/FC

  • Page 1 MACHINE FOR PANDROL MACHINE FOR PANDROL “FASTCLIP” FASTENING “FASTCLIP” FASTENING PCM-2P/FC CEMBRE Ltd. CEMBRE S.a.r.l. Dunton Park 22 Avenue Ferdinand de Lesseps Kingsbury Road, Curdworth - Sutton Coldfield 91420 Morangis (France) West Midlands B76 9EB (UK) Tél. +33 1 60 49 11 90 - Fax +33 1 60 49 29 10 Ph.

  • Page 2: Warnings

    24-03-2021 Felice Albertazzi CHIEF SALES & MARKETING OFFICER - The design or confi guration of the machine shall not be modifi ed other than by CEMBRE. Cembre S. .A. - Cannot be used over switches and crossings. - Not to be used near live d.c. conductor rail.

  • Page 3: Table Of Contents

    8. ADDITIONAL ACCESSORIES AVAILABLE ON REQUEST ................27 biodynamic reference axis is a = 2,44 m/s K ± 0,8 m/s uncertainty 9. RETURN TO CEMBRE FOR OVERHAUL ....................28...

  • Page 4: Machine Description

    2. MACHINE DESCRIPTION (Ref. to Fig. 1) 01 – TRANSPORT HANDLES 02 – MACHINE LIFTING POINT IN NEUTRAL POSITION 03 – HYDRAULIC PUMP OIL TANK 04 – ACCELERATOR 05 – WORKLIGHT ON/OFF SWITCH 06 – STOP/EMERGENCY BUTTON 07 – CLAMP CONTROL LEVER 08 –...
  • Page 5 Centre; if PUMP UNIT possible, attach a copy of the Test Certifi cate supplied by CEMBRE together with the machine or fi ll in and attach the form available in the “ASSISTANCE” section of the CEMBRE website. PUMP UNIT CLAMP UNIT...

  • Page 6: Unpacking

    3. UNPACKING THE MACHINE 8. OPTIONAL ACCESSORIES To reduce overall dimensions and weight during transport, the machine is supplied disassem- bled in sturdy wooden crates. The four component units are easily reassembled (see Fig. 1):  MPC6 PRESSURE GAUGE code 2595209 To check maximum pressure valve setting.

  • Page 7: Instructions For Use

    WHEEL BAR CARRIAGE PUMP UNIT FIG. 2 – TRANSPORTING THE UNITS 4. INSTRUCTIONS FOR USE 4.1) Assembly of the machine Select the rail to be worked on and the direction of operation, then assemble the machine as follows, referring to fi g. 4: –...

  • Page 8: Braking Device

    – Pull and turn the knob (46), insert the 3 wheel bar in the carriage housing as far 7.1.4) Changing the gas springs (Ref. to Fig. 23) as the stop, aligning the hole in the end of the rod with the pin knob. Replace the gas springs when required as follows: Release the knob (46) so the wheel (41) can act as a support on the opposite rail so...
  • Page 9 7.1.2) Topping up the oil in the hydraulic pump (Ref. to Fig. 19) Periodically check the level of the oil in the hydraulic pump. The oil should always be visible inside the tank (03). If the level is low, top up with the specifi c oil recommended: –...

  • Page 10: Disassembly Of The Machine

    4.1.2) Disassembly of the machine (Ref. to Fig. 4 and 4a) Before every use: To disassemble the machine: – Check wheel for resistance, wheel should not be free rotating. – First lower the rear part and lock with pin – Ensure wheel is clean, removing any dirt or mud. (29), block wheel (34) then reverse the pro- –...

  • Page 11: Controls

    – Accelerator control lever (04): changes engine rpm. All electrical and mechanical maintenance shall only be carried out by authorised persons in accordance with a safe system of work and CEMBRE instructions. – Worklight ON/OFF switch (05): in case of night work or bad lighting, the clamping area can be illuminated by these side mounted lamps.

  • Page 12: Description Of The Pandrol Fastclip

    – After earthing the side electrode, pull the starting cable and check to see whether the plug produces a spark. INSTALLED POSITION: If the engine still fails to start, contact CEMBRE (see § 9). The Fastclip holds the rail. INSULATOR CHANGE POSITION : The Fastclip is withdrawn to the rear detent so that the side post insulator can be removed.

  • Page 13: Preliminary Machine Adjustments

    4.5) Preliminary machine adjustments (to be made with the engine switched OFF) 6. STARTING THE ENGINE Machine adjustment is essential to ensure correct operation FIG. 18a – Move the stop button (06) (see § 4.3) to "ON" The machine is extremely versatile and adaptable to the many operating situations to be found position (see Fig.
  • Page 14 4.5.2) Adjusting the height of the front of the machine If this is not the case, turn the lower ring nut anticlockwise to increase the ram stroke or clockwise to reduce it, then try another extraction; several attempts may be neces sary After making the adjustments described in §...
  • Page 15 4.6) Operation Before use, always check: – Integrity of the machine. – The correct coupling of the units making up the machine. – Correct connection of the quick couplings and the braking device. – Correct level of oil in pump. –...

  • Page 16: Adjusting Ram Stroke

    4.6.2) SIMULTANEOUS EXTRACTION OF 2 FASTCLIPS 5. ADJUSTING RAM STROKE Make sure the the locking knob (29) of the wheel is released (see § 4.2). 5.1) Adjusting ram stroke for the insertion operations An "Extraction operation" means (see § 4.4): The upper ring nut establishes the stroke of the ram during forward movement of the clamp 1 - Moving from “installation position”...

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