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Summary of Contents for Buchi Process Analyser X-One
- Page 1 Process Analyser X-One Operation Manual...
- Page 2 Imprint Product Identification: Operation Manual (Original) Process Analyser X-One 11593995 Publication date: 09.2023 Version F NIR-Online GmbH Emil-Gumbel-Str. 1 69126 Heidelberg E-mail: info.nir-online@buchi.com NIR-Online reserves the right to make changes to this manual as required on the basis of future insights, especially with respect to layout, illustrations and technical detail.
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Page 3: Table Of Contents
Connecting the sensor........................ 23 Connecting the video cable (optional accessory) ................ 24 Establishing the electrical connection to the installation box ............. 24 Operation............................ 26 Journal button ............................ 26 Entering reference data in the journal.................... 26 Operation Manual Process Analyser X-One... - Page 4 Taking out of service and disposal.................... 28 Disposal ............................. 28 Returning the instrument ........................ 28 Appendix ............................ 29 Certificates............................ 29 9.1.1 ATEX certificate ........................ 29 Spare parts and accessories ...................... 29 9.2.1 Accessories.......................... 29 9.2.2 Spare parts specifications.................... 29 Operation Manual Process Analyser X-One...
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Page 5: About This Document
This symbol draws attention to useful and important information. This character draws attention to a requirement that must be met before the instructions below are carried out. This character indicates an instruction that must be carried out by the user. Operation Manual Process Analyser X-One 5/32... - Page 6 Buttons are marked-up like this. Field names are marked-up like this. [Field names] Menus or menu items are marked-up like this. [Menu / Menu item] Status Status is marked-up like this. Signal Signals are marked-up like this. 6/32 Operation Manual Process Analyser X-One...
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Page 7: Safety
Use of a sensor of which the screw sealing cap is damaged. Damage or hazards attributable to use of the product other than as intended are entirely at the risk of the operator alone. Operation Manual Process Analyser X-One 7/32... -
Page 8: Location Of Safety Notices And Warning Signs On The Product
2.4.2 Risk of explosion from unplugging the device power plug Risk of explosion from unplugging the device power plug when the power is switched Do not unplug the sensor when the power is switched on. 8/32 Operation Manual Process Analyser X-One... -
Page 9: Staff Qualification
Technical modifications to the instrument or accessories should only be carried out with the prior written approval of NIR-Online GmbH and only by authorized NIR-Online service technicians. NIR-Online GmbH accepts no liability whatsoever for damage arising as a result of unauthorized modifications. Operation Manual Process Analyser X-One 9/32... -
Page 10: Product Description
The data sequences are transferred to a computer via an interface. — A computer program compares the data sequence curve with a calibration model and in that way determines the chemical composition of the sample. 10/32 Operation Manual Process Analyser X-One... -
Page 11: Configuration
Fig. 2: Front View Measurement window Flange Heat sink 3.2.2 Rear view Fig. 3: Rear view Power and signal connector Video cable connection Journal Button Type plate Power and scanning indicator light Ground connection (Equipotential bonding) Operation Manual Process Analyser X-One 11/32... -
Page 12: Type Plate
ATEX rating Power consumption (nominal) Power consumption 10 Ambient temperature (maximum) 11 Current draw 12 ATEX certification number (maximum) 13 Certification center number 14 Certificates 15 Operating voltage 16 Product type 17 Product option 12/32 Operation Manual Process Analyser X-One... -
Page 13: Atex Rating
Rating Meaning according to Directive 2014/34/EU Device group approved for all Ex zones except mining 1/2D Device category approved for dust zone 20/21/22 (1D); dust zone 21/22 (2D) Explosion-safe Protection class protected by enclosure Operation Manual Process Analyser X-One 13/32... -
Page 14: Scope Of Delivery
Deviations will lead to automatic white reference mea- surement to account for spectral drifts. ATEX Dust: II 1/2 D Ex tb IIIC T85°C Da/Db Gas: II 2 G Ex pxb [op ist Ga] IIC T4 Gb 14/32 Operation Manual Process Analyser X-One... -
Page 15: Installation Box
At least 1 x 100 Mbit/s LAN USB 2.0/3.0 At least 1 USB connection per sensor and 1x USB per DataLab I/O box PCI/PCIe 1 slot for Profibus card (for Profibus connection) Software Word and Microsoft Excel 2003 or later Operation Manual Process Analyser X-One 15/32... -
Page 16: Software
(if not fully auto- mode) mangement mated) View results (ta- ble, trend, charts, reports) Reference data management SX-Backup Data backup Automated NIR admin During installa- scheduler backup of mea- tion surement data, results and cali- brations 16/32 Operation Manual Process Analyser X-One... -
Page 17: Transport And Storage
Make sure that the ambient conditions are complied with (see Chapter 3.6 "Technical data", page 14). Wherever possible, store the device in its original packaging. After storage, check the device for damage and replace if necessary. Operation Manual Process Analyser X-One 17/32... -
Page 18: Installation
— The sensor is not exposed to any external sources of heat such as direct sunlight NOTE Make sure that the power supply can be disconnected at any time in an emergency. 18/32 Operation Manual Process Analyser X-One... -
Page 19: Establishing Installation Point
Büchi Labortechnik AG Installation | 5 5.3 Establishing installation point The fixing points or bolts conform to M6 A2-70/7.3 Nm. Establish the installation point according to the specified data of the flange. Fig. 5: Dimensions of flange Operation Manual Process Analyser X-One 19/32... -
Page 20: Installation Point In Piping System (Example)
Büchi Labortechnik AG 5 | Installation 5.4 Installation point in piping system (example) < 1 m Fig. 6: Configuration Flow restrictor Bypass Analyser Sample removal point Flow restrictor 20/32 Operation Manual Process Analyser X-One... -
Page 21: Installation (Example)
- Results - Charts (RS422) SX-Plus Installation box Chemometric software with mains adapter manual calibration 1 sensor per measurement Up to 4 sensors per computer point (up to 2 sensors with CCD camera per computer) Operation Manual Process Analyser X-One 21/32... -
Page 22: Sensor Installation
Tightening torque: 8.4 Nm +-1 Precondition: Installation point has been established. See Chapter 5.3 "Establishing installation point", page 19. The fixing points or bolts conform to M6 A2-70 15 mm Fix the sensor to the installation point using the bolts. 22/32 Operation Manual Process Analyser X-One... -
Page 23: Connecting The Sensor
Plug the connector into the sensor. Secure the connector. Tightening torque: 2.5 Nm ± 0.5 Fix the cable guard to the sensor. Tightening torque: 2 Nm ± 0.5 Fix the ground cable to the sensor. Operation Manual Process Analyser X-One 23/32... -
Page 24: Connecting The Video Cable (Optional Accessory)
Use additional electrical safety features (e.g., residual-current circuit breakers) to comply with local laws and regulations. Perform installation in accordance with IEC/EN 60079-14. The power supply must fulfil the following conditions: Provide the specified mains voltage and frequency. 24/32 Operation Manual Process Analyser X-One... - Page 25 Use only the power supply cables supplied with the product or ordered separately from the manufacturer. If using any other power supply cables, make sure that they match the specifications on the type plate. Operation Manual Process Analyser X-One 25/32...
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Page 26: Operation
Mark sample with date, time and sensor number. Carry out a laboratory analysis. Insert the reference data in the journal for creating the calibration model. See SX- Suite User Manual and SX-Plus User Manual 26/32 Operation Manual Process Analyser X-One... - Page 27 If they are dirty, clean them. Replace damaged warning symbols. Optics Annually NOTICE! Have operation carried out by NIR-Online service techni- cian Replace lamps. Casing Annually NOTICE! Have operation carried out by NIR-Online service techni- cian Check and replace seals Operation Manual Process Analyser X-One 27/32...
- Page 28 When disposing, observe the disposal regulations of the materials used. Materials used see Chapter 3.6 "Technical data", page 14 8.2 Returning the instrument Before returning the instrument, contact the NIR-Online GmbH Service Department. service.nir-online@buchi.com and ask for an RMA number. 28/32 Operation Manual Process Analyser X-One...
- Page 29 Make sure that the current limiter is set to more than 4.5 A. Make sure that the voltage is 12.7 VDC. Specification Power supply voltage: 100 - 240 ± 10% VAC Rated voltage: 12.7 VDC Rated current: ≥ 4.5A Operation Manual Process Analyser X-One 29/32...
- Page 30 Pin 2 white (from green), TxD+ (B) Pin 3 orange, RxD+ (B) Pin 4 white (from orange). RxD- (A) When using the supplied Moxa D-Sub 9-pole connector, swap the cables on pin 1 and 2. 30/32 Operation Manual Process Analyser X-One...
- Page 32 We are represented by more than 100 distribution partners worldwide. Find your local representative at: www.buchi.com...
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