Related Manuals for Endress+Hauser Memosens Wave CKI50
Summary of Contents for Endress+Hauser Memosens Wave CKI50
- Page 1 Products Solutions Services BA01932C/07/EN/02.23-00 71625488 2023-08-10 Operating Instructions Memosens Wave CKI50 Process spectrometer for the measurement of color...
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Page 3: Table Of Contents
Memosens Wave CKI50 Table of contents Table of contents About this document ....4 Repair ......36 Warnings . -
Page 4: About This Document
About this document Memosens Wave CKI50 About this document Warnings Structure of information Meaning This symbol alerts you to a dangerous situation. DANGER Failure to avoid the dangerous situation will result in a fatal or serious Causes (/consequences) injury. If necessary, Consequences of non-compliance (if applicable) ‣... -
Page 5: Documentation
The following manuals, which complement these Operating Instructions, can be found on the product pages on the Internet: Technical Information Memosens Wave CKI50, TI01431C Operating Instructions Liquiline CM44P, BA01954C In addition to the Operating Instructions and depending on the relevant approval, XA "Safety instructions"... -
Page 6: Basic Safety Instructions
Basic safety instructions Memosens Wave CKI50 Basic safety instructions Requirements of the personnel • Installation, commissioning, operation and maintenance of the measuring system may be carried out only by specially trained technical personnel. • The technical personnel must be authorized by the plant operator to carry out the specified activities. -
Page 7: Product Safety
Memosens Wave CKI50 Basic safety instructions CAUTION Programs not switched off during maintenance activities. Risk of injury due to medium or cleaning agent! ‣ Quit any programs that are active. ‣ Switch to the service mode. ‣ If testing the cleaning function while cleaning is in progress, wear protective clothing, goggles and gloves or take other suitable measures to protect yourself. -
Page 8: Product Description
Product description Memosens Wave CKI50 Product description Product design A0037587 1 Process spectrometer CKI50 Measurement gap Process connection Electronics unit Cooling connections for water cooling Measuring head The process spectrometer can be operated directly in-line without any additional sampling. - Page 9 Memosens Wave CKI50 Product description A0037674 2 Absorption measurement Light source Optical windows Detector Direction of medium flow A light source sends a beam of light through the medium via the optical windows. The incident light beam is measured on the detector side → 2, 9.
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Page 10: Incoming Acceptance And Product
Incoming acceptance and product identification Memosens Wave CKI50 Incoming acceptance and product identification Incoming acceptance 1. Verify that the packaging is undamaged. Notify the supplier of any damage to the packaging. Keep the damaged packaging until the issue has been resolved. -
Page 11: Scope Of Delivery
Memosens Wave CKI50 Incoming acceptance and product identification Manufacturer address Endress+Hauser Conducta GmbH+Co. KG Dieselstraße 24 70839 Gerlingen Germany Scope of delivery The scope of delivery comprises: • 1 process spectrometer, version as ordered • 1 USB stick • 1 x Operating Instructions •... -
Page 12: Mounting The Device
Mounting the device Memosens Wave CKI50 Mounting the device Mounting requirements 5.1.1 Dimensions Ø 114 (4.5) Ø 104 (4.1) Ø 119 (4.7) Ø 90 (3.5) Ø 64 (2.5) Ø 36 (1.4) Ø 60 (2.4) 7.7 (0.3) Ø 84 (3.3) Ø 20 (0.8) - Page 13 Memosens Wave CKI50 Mounting the device WARNING Device not securely fitted Risk of injury from falling device parts! ‣ Fasten and secure the device sufficiently. • Choose a mounting location that can be easily accessed at a later stage. Installation in a bypass is particularly suitable for this.
- Page 14 Mounting the device Memosens Wave CKI50 90° A0037832 6 Permitted and forbidden orientations in a pipe The best installation location is in the ascending pipe (item 1). 5.1.4 Installation marking A0041529 7 Installation marking for alignment Optical windows...
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Page 15: Mounting The Process Spectrometer
Memosens Wave CKI50 Mounting the device Mounting the process spectrometer 5.2.1 Measuring system The complete measuring system comprises at least: • Process spectrometer CKI50 • Liquiline CM44P transmitter • Process connection Varivent N DN50 - 125 immersion depth 68 mm (2.7 in) (included in the delivery) Pay attention to the specifications for the process connection Varivent N DN50 - 125. -
Page 16: Post-Installation Check
Mounting the device Memosens Wave CKI50 There are cooling connections on the device for water cooling. These connections prevent the device from overheating due to the heat flow of the process. 1. Ensure the connecting requirements are met for water cooling → 39. -
Page 17: Electrical Connection
Memosens Wave CKI50 Electrical connection Electrical connection WARNING Device is live! Incorrect connection may result in injury or death! ‣ The electrical connection may be performed only by an electrical technician. ‣ The electrical technician must have read and understood these Operating Instructions and must follow the instructions contained therein. - Page 18 Electrical connection Memosens Wave CKI50 A0053745 11 Cover of the process spectrometer Ground connection This is an absolute requirement for devices with hazardous area approval → 11. The ground connection is located on the cover of the device . An M4 thread is provided there for connecting the grounding cable.
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Page 19: Ensuring The Degree Of Protection
Memosens Wave CKI50 Electrical connection Cable sample (does not necessarily correspond to the original cable supplied) 12 Terminated cable A0045763 A0045764 Outer shield (exposed) 13 Connect the cable to the 14 Press the cable into the Cable cores with ferrules... -
Page 20: Post-Connection Check
Electrical connection Memosens Wave CKI50 Post-connection check Device health and specifications Action ‣ Is the outside of the spectrometer, assembly or cable Perform a visual inspection. free from damage? Electrical connection Action ‣ Are the mounted cables strain-relieved and not Perform a visual inspection. -
Page 21: Commissioning
Memosens Wave CKI50 Commissioning Commissioning Preparations ‣ To ensure high measurement accuracy, observe the warm-up time of the process spectrometer before commissioning: 25 °C (77 °F), 1013 hPa (15 psi), 5 hours warm-up time → 38. Function check WARNING... -
Page 22: Operation
Operation Memosens Wave CKI50 Operation Adapting the measuring device to the process conditions 8.1.1 Recording the reference spectrum A reference spectrum must be created for reference measurements. All the subsequent measurements are then calculated in relation to the reference spectrum. - Page 23 Memosens Wave CKI50 Operation A0039325 16 Principle of a 2-point calibration Measured value Target sample value Factory calibration Application calibration 1. Select a data record. 2. Set 2 different calibration points in the medium and enter the corresponding set points.
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Page 24: Diagnostics And Troubleshooting
Diagnostics and troubleshooting Memosens Wave CKI50 Diagnostics and troubleshooting General troubleshooting When troubleshooting, the entire measuring point must be taken into account: • Transmitter • Electrical connections and cables • Process spectrometer The possible causes of error in the following table relate mainly to the process spectrometer. -
Page 25: Maintenance
• Ensure that the device can be safely stored after removal. This is an absolute requirement for devices with hazardous area approval → 11. The spare part kits from Endress+Hauser are required for the following work. → 36... - Page 26 Maintenance Memosens Wave CKI50 10.1.1 Removing the device from the process Method 1: 1. Disconnect the cable from the transmitter. 2. Remove the device, along with the cable, from the process. Method 2 (cable cannot be removed): Required tools: • Allen key 3 mm (0.12 in) •...
- Page 27 Memosens Wave CKI50 Maintenance 20 (0.79) A0044096 19 Positioning the disassembly tool Use an Allen key 6 mm (0.24 in) to tighten two screws in the top part of the disassembly tool so that the screws project by 20 mm (0.8 in).
- Page 28 Cleaning the device ‣ Clean the process spectrometer at regular intervals via system cleaning. 10.1.4 Replacing the lamp This work must be carried out by Endress+Hauser Service. ‣ Contact your Endress+Hauser sales organization. → 36 10.1.5 Replacing the seals O-ring (FFKM) on the measuring head It is recommended to replace the O-ring on the measuring head annually.
- Page 29 Memosens Wave CKI50 Maintenance Required tools: • Stand (kit order number: 71462060) • O-ring-picker made of plastic A0041710 20 Put the process spectrometer into the maintenance position. Measuring head Stand Recess in (sensor) stand Position the assembled stand with the recess at the top.
- Page 30 Maintenance Memosens Wave CKI50 Disconnect the measuring head from the device. Required tools: • Wrench, 8 mm across flats • Holder (kit order number: 71462060) A0041694 6 hexagonal-headed bolts M5x12 Using a wrench, loosen the 6 hexagonal-headed bolts. 2. Release the measuring head from the top part of the device.
- Page 31 Memosens Wave CKI50 Maintenance 2. Also use the cloth to degrease the inside of the disassembly tool for the measuring head. 3. Fit the disassembly tool on the cap of the measuring head → 22, 31. 4. Fasten the 2 Allen screws on the disassembly tool with an Allen key (5 mm (0.2 in) across flats).
- Page 32 Maintenance Memosens Wave CKI50 A0041734 23 Underside of the measuring head Screw 2 hexagonal-headed bolts diagonally into the underside of the measuring head . 3. Fit the measuring head with the disassembly tool into the recess of the holder so that the screw heads lock in the holder.
- Page 33 Memosens Wave CKI50 Maintenance Replace the O-ring. Required tools: O-ring picker A0041730 Protective cap O-ring Fit the protective cap on the open measuring head. 2. Carefully remove the O-ring from the measuring head. 3. Lubricate a new O-ring. A0041731 Freshly lubricated O-ring Fit the freshly lubricated O-ring over the protective cap and onto the measuring head.
- Page 34 Maintenance of the gasket seal on the windows (PEEK) is not necessary but can be performed at the factory at the customer' s request. This work must be carried out by Endress+Hauser Service. Contact your Endress+Hauser sales organization. → 36...
- Page 35 Replacing the measuring head For the shortest possible downtimes during maintenance work, it is possible to replace the measuring head. The measuring head that is removed can then be sent to Endress+Hauser for reconditioning. This work must be carried out by Endress+Hauser Service. Contact your Endress+Hauser sales organization.
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Page 36: Repair
The product must be returned if repairs or a factory calibration are required, or if the wrong product was ordered or delivered. As an ISO-certified company and also due to legal regulations, Endress+Hauser is obliged to follow certain procedures when handling any returned products that have been in contact with medium. - Page 37 Memosens Wave CKI50 Repair If required by the Directive 2012/19/EU on waste electrical and electronic equipment (WEEE), the product is marked with the depicted symbol in order to minimize the disposal of WEEE as unsorted municipal waste. Do not dispose of products bearing this marking as unsorted municipal waste.
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Page 38: Technical Data
Technical data Memosens Wave CKI50 Technical data 12.1 Input Measured variable CIE L*a*b* , observer 2°, illuminant D65, as per DIN EN ISO 11664-4 CIE L*a*b* is a device-independent color space consisting of 3 color values: • L* lightness axis Specified operational range: 0 to 100 •... -
Page 39: Environment
Memosens Wave CKI50 Technical data 12.3 Environment Ambient temperature –20 to 45 °C (–4 to 113 °F) range The temperature displayed can deviate significantly from the temperature of the medium due to the ambient conditions and the internal heating of the process spectrometer. -
Page 40: Mechanical Construction
Technical data Memosens Wave CKI50 12.5 Mechanical construction Design, dimensions Measurement gap with 3 different gap widths: • 2 mm (0.08 in) • 5 mm (0.2 in) • 10 mm (0.4 in) Dimensions → Section "Installation" Weight With a cable length of 15 m (49.2 ft) with clamp: 7.9 kg (17.4 lb) -
Page 41: Index
Memosens Wave CKI50 Index Index Product design ......8 Product identification ......10 Approvals . - Page 44 *71625488* 71625488 www.addresses.endress.com...
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