Ronstan Compact Motor 68/72ST Product Manual

Ronstan Compact Motor 68/72ST Product Manual

Above deck electric winch

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PRODUCT MANUAL
Compact Motor
Above Deck
Electric Winch
68/72ST
FOR USE WITH:
Compact Motor™ Electric Winches
RA2068015100
RA2072015100
RA2068015200
RA2072015200
Compact Motor™ Conversion Kits
RA2068215100
RA2072215100
RA2068215200
RA2072215200
Winch Versions:
68ST ( ≥ V.1.0)
72ST ( ≥ V.1.0)
Your Winch Version No. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Your Motor Serial No. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
All manuals and user guides at all-guides.com
710208 Rev.1

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Summary of Contents for Ronstan Compact Motor 68/72ST

  • Page 1 All manuals and user guides at all-guides.com PRODUCT MANUAL Compact Motor ™ Above Deck Electric Winch 68/72ST FOR USE WITH: Compact Motor™ Electric Winches RA2068015100 RA2072015100 RA2068015200 RA2072015200 Compact Motor™ Conversion Kits RA2068215100 RA2072215100 RA2068215200 RA2072215200 Winch Versions: 68ST ( ≥ V.1.0) 72ST ( ≥...
  • Page 2: Table Of Contents

    All manuals and user guides at all-guides.com PRODUCT MANUAL 68/72ST Above Deck Compact Motor ™ Contents ANDERSEN Stainless Steel Winches ® Your Andersen winch is made with the care and craftsmanship that PAGE come from more than sixty years of experience. Andersen winches are built to last, to retain their exceptional finish and to deliver Functionality season after season of reliable performance and sailing pleasure to...
  • Page 3: Safety Notices

    All manuals and user guides at all-guides.com PRODUCT MANUAL 68/72ST Above Deck Compact Motor ™ SAFETY NOTICES Read All Safety Notices and Product Manuals Do not install or operate this winch before reading and fully understanding the contents of this Safety Notice Sheet and the Product Manual.
  • Page 4: Exploded View Of Assembly

    All manuals and user guides at all-guides.com PRODUCT MANUAL 68/72ST Above Deck Compact Motor ™ Exploded View 68/72ST Above Deck Compact Motor™ 12V/24V Mounting Dimension Template Mounting Dimension Template Andersen Winches Andersen Winches ™ Compact Motor Above Deck ™ Winches, Size 68, 72 ST Scale Page size Push Button - E1, Two Speed &...
  • Page 5: Parts List

    All manuals and user guides at all-guides.com PRODUCT MANUAL 68/72ST Above Deck Compact Motor ™ Parts List ITEM NO. DESCRIPTION PART NO. Motor Compact AD, 12V for 68-72ST RD827500 Motor Compact AD, 24V for 68-72ST RD827550 Base Cover, Stainless Steel Gear set, freewheel high gear 893400 Gear set, freewheel low gear...
  • Page 6 All manuals and user guides at all-guides.com PRODUCT MANUAL 68/72ST Above Deck Compact Motor ™ Required for installation • Hex keys, metric (included) • Cross head screwdrivers • Drill bit Ø10.5mm for M10 mounting bolts (or drill bit 13/32” for 3/8” bolts) •...
  • Page 7: Installation Instructions

    All manuals and user guides at all-guides.com PRODUCT MANUAL 68/72ST Above Deck Compact Motor ™ Installation Instructions STEP 1 Determine the position of the winch and motor unit 1.1 Magnetic fields in the motor may affect compasses even when the motor is not in use. Install the motor at least 1m away from any compass, and always have your compass recalibrated after installation.
  • Page 8 All manuals and user guides at all-guides.com PRODUCT MANUAL 68/72ST Above Deck Compact Motor ™ STEP 2 Prepare the mounting surface 2.1 After determining the mounting location and orientation, clean the mounting surface and use the drilling template [A3] as a guide.
  • Page 9 All manuals and user guides at all-guides.com PRODUCT MANUAL 68/72ST Above Deck Compact Motor ™ STEP 3 Prepare and dry-fit the motor unit 3.1 Slide the stainless steel cover upward to remove it from the RED terminal extension BLACK terminal extension fitted to RED POSITIVE (+) fitted to BLACK NEGATIVE ( –...
  • Page 10 All manuals and user guides at all-guides.com PRODUCT MANUAL 68/72ST Above Deck Compact Motor ™ STEP 4 Install motor unit. Having a second person to assist during this step may help to avoid fouling the wiring and drain tube with sealant as they are passed through the deck.
  • Page 11: Important Notes - Electrical Installation

    All manuals and user guides at all-guides.com PRODUCT MANUAL 68/72ST Above Deck Compact Motor ™ Important Notes - Electrical Installation Incorrect electrical installation will result in permanent damage to the motor and invalidation of the warranty. Warning! The positive cable (+RED) must be connected to the positive (+RED) terminal of the motor. Incorrect polarity will cause permanent damage to the motor.
  • Page 12: Wiring Diagram

    All manuals and user guides at all-guides.com PRODUCT MANUAL 68/72ST Above Deck Compact Motor ™ Wiring Diagram The positive cable (+RED) must be connected to positive terminal of the motor. INCORRECT POLARITY WILL CAUSE PERMANENT DAMAGE TO WARNING THE MOTOR AND INVALIDATE THE WARRANTY! PUSH BUTTONS (FAST &...
  • Page 13 All manuals and user guides at all-guides.com PRODUCT MANUAL 68/72ST Above Deck Compact Motor ™ Motor Detail Drain port fitting with drain tube Negative ( Positive ( Terminal BLACK Terminal RED M8 Thread M8 Thread Control cables Thermal sensor wires (connection to push buttons)
  • Page 14 All manuals and user guides at all-guides.com PRODUCT MANUAL 68/72ST Above Deck Compact Motor ™ STEP 6 Prepare the power cables 6.1 Choose the shortest and most direct route possible for the cables, in order to minimise voltage drop between the battery and the motor.
  • Page 15 All manuals and user guides at all-guides.com PRODUCT MANUAL 68/72ST Above Deck Compact Motor ™ STEP 8 Connect power and push button cables 8.1 NEGATIVE (–) BLACK connection from motor to battery: Connect the NEGATIVE (–) BLACK terminal of the motor to the NEGATIVE (–) BLACK terminal of the battery using the (-) BLACK power cable prepared in Step 6.
  • Page 16 All manuals and user guides at all-guides.com PRODUCT MANUAL 68/72ST Above Deck Compact Motor ™ STEP 9 Check installation 9.1 The PCB at the rear of the circuit breaker is fitted with 3 LED indicators, located along its edge as indicated in the photo. Pre-wired at factory Yellow LED...
  • Page 17: Winch Installation

    All manuals and user guides at all-guides.com PRODUCT MANUAL 68/72ST Above Deck Compact Motor ™ STEP 10 Winch Installation 10.1 Use a hex key to remove the screws at the top of the winch, then lift off the self-tailing arm and the drum to expose the centre stem and gears.
  • Page 18: Troubleshooting

    All manuals and user guides at all-guides.com PRODUCT MANUAL 68/72ST Above Deck Compact Motor ™ Troubleshooting Compact Motor™ electric winches have built-in monitoring and protection features to enhance safety and avoid permanent damage to the electronic and mechanical components of the motor and winch. Automatic cut-out and reset The integrated controller will cause the motor to stop without tripping the circuit breaker if one of the following conditions is detected:...
  • Page 19 All manuals and user guides at all-guides.com PRODUCT MANUAL 68/72ST Above Deck Compact Motor ™ Troubleshooting Guide FAULT POSSIBLE CAUSE ACTION Relax tension on motor unit mounting bolts and try Excessive vibration or noise Mounting surface not flat. running the motor. If this reduces noise/vibration, from motor/gearbox unit.
  • Page 20: Led Status Codes / Diagnostics

    All manuals and user guides at all-guides.com PRODUCT MANUAL 68/72ST Above Deck Compact Motor ™ LED Status Codes / Diagnostics In normal operation the green LED illuminates continuously for the first 5 minutes after GREEN switching the circuit breaker to ON, flashes once every 20 seconds thereafter and goes off a few seconds after switching the circuit breaker to OFF.
  • Page 21: Service And Maintenance

    All manuals and user guides at all-guides.com PRODUCT MANUAL 68/72ST Above Deck Compact Motor ™ Service and Maintenance Proper care and maintenance of your Andersen products will ensure many years of reliable service. For your Compact Motor™ unit it is essential that the following service procedures are carried out at the recommended intervals. Safety First! Always disconnect power before performing any service or maintenance work on an electric winch.
  • Page 22 Contact Andersen Stainless Steel Winches are manufactured by Ronstan Denmark ApS. ® Jægervænget 36, 7100 Vejle Denmark info@andersenwinches.com WORLDWIDE DISTRIBUTION & SERVICE Visit www.andersenwinches.com WARRANTY Visit www.andersenwinches.com Andersen Stainless Steel Winches is a registered trademark of Ronstan Denmark ApS ®...

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