Additionally, the following parts may belong to the documentation, if applicable: • EU-type examination certificate • EU declaration of conformity • Attestation of conformity • Certificates • Control drawings • FMEDA report • Assessment report • Additional documents For more information about Pepperl+Fuchs products with functional safety, see www.pepperl-fuchs.com/sil.
Functional Safety KFU8-SR-Ex*.W(.LB) Introduction Safety Information Target Group, Personnel Responsibility for planning, assembly, commissioning, operation, maintenance, and dismounting lies with the plant operator. Only appropriately trained and qualified personnel may carry out mounting, installation, commissioning, operation, maintenance, and dismounting of the product. The personnel must have read and understood the instruction manual and the further documentation.
Functional Safety KFU8-SR-Ex*.W(.LB) Introduction Symbols Used This document contains symbols for the identification of warning messages and of informative messages. Warning Messages You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you observe these warning messages for your personal safety and in order to avoid property damage.
Functional Safety KFU8-SR-Ex*.W(.LB) Product Description Product Description Function KFU8-SR-Ex1.W This isolated barrier is used for intrinsic safety applications. The device transfers digital signals from NAMUR sensors or dry contacts from the hazardous area to the non-hazardous area. The proximity sensor or switch controls a change-over relay contact for the load in the non-explosion hazardous area.
KFU8-SR-Ex1.W.LB: input, output I, output II • Non-safety relevant interfaces: fault indication output Note For corresponding connections see datasheet. Marking Pepperl+Fuchs Group Lilienthalstraße 200, 68307 Mannheim, Germany Internet: www.pepperl-fuchs.com KFU8-SR-Ex1.W, KFU8-SR-Ex2.W, KFU8-SR-Ex1.W.LB Up to SIL 2 Standards and Directives for Functional Safety...
Functional Safety KFU8-SR-Ex*.W(.LB) Planning Planning System Structure 3.1.1 Low Demand Mode of Operation If there are two control loops, one for the standard operation and another one for the functional safety, then usually the demand rate for the safety loop is assumed to be less than once per year.
Functional Safety KFU8-SR-Ex*.W(.LB) Planning Assumptions The following assumptions have been made during the FMEDA: • Failure rates are constant, wear is not considered. • Failure rate based on the Siemens standard SN 29500. • The safety-related device is considered to be of type A device with a hardware fault tolerance of 0.
Functional Safety KFU8-SR-Ex*.W(.LB) Planning Safety Function and Safe State Safe State In the safe state of the safety function the output is de-energized. Safety Function for 1-channel Devices KFU8-SR-Ex1.W S1 position I The safe state is reached if the NAMUR sensor input (normal operation) is in the off state.
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Functional Safety KFU8-SR-Ex*.W(.LB) Planning LB/SC Diagnosis For use in a safety function enable the line fault detection. If the line fault detection is active (mandatory, see datasheet), the input loops of all device versions are supervised. The line fault detection is activated if switch S3 is in position I. The related safety function is defined as the outputs are de-energized (safe state), if there is a line fault detected.
Functional Safety KFU8-SR-Ex*.W(.LB) Planning Characteristic Safety Values KFU8-SR-Ex*.W(.LB) in 1oo1 Structure Parameters Characteristic values Assessment type and documentation Full assessment Device type Mode of operation Low demand mode oder high demand mode Safety function Output is de-energized 183 FIT 0 FIT ...
Functional Safety KFU8-SR-Ex*.W(.LB) Planning Useful Lifetime Although a constant failure rate is assumed by the probabilistic estimation this only applies provided that the useful lifetime of components is not exceeded. Beyond this useful lifetime, the result of the probabilistic estimation is meaningless as the probability of failure significantly increases with time.
Functional Safety KFU8-SR-Ex*.W(.LB) Mounting and Installation Mounting and Installation Mounting and Installing the Device Observe the safety instructions in the instruction manual. Observe the information in the manual. Observe the requirements for the safety loop. Connect the device only to devices that are suitable for this safety application. Check the safety function to ensure the expected output behavior.
Functional Safety KFU8-SR-Ex*.W(.LB) Operation Operation Danger! Danger to life from missing safety function If the safety loop is put out of service, the safety function is no longer guaranteed. • Do not deactivate the device. • Do not bypass the safety function. •...
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Functional Safety KFU8-SR-Ex*.W(.LB) Operation 5.1.1 Procedure for Manual Proof Test Equipment required: • Digital multimeter with an accuracy of 0.1 % Use for the proof test of the intrinsic safety side of the device a special digital multimeter for intrinsically safe circuits. If intrinsically safe circuits are operated with non-intrinsically safe circuits, they must no longer be used as intrinsically safe circuits.
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Functional Safety KFU8-SR-Ex*.W(.LB) Operation Multimeter KFU8-SR-Ex1.W (mA) 240 :/2.5 W 24 V DC Multimeter (mA) Multimeter (mA) AC/DC Zone 0, 1, 2 Zone 2 power I supply Supply Div. 1, 2 Div. 2 supply Figure 5.1 Proof test set-up for KFU8-SR-Ex1.W Multimeter KFU8-SR-Ex1.W.LB (mA)
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Functional Safety KFU8-SR-Ex*.W(.LB) Operation Multimeter KFU8-SR-Ex2.W (mA) 240 :/2.5 W 24 V DC Multimeter (mA) Multimeter (mA) 240 :/2.5 W 24 V DC Multimeter (mA) Multimeter (mA) AC/DC Zone 0, 1, 2 Zone 2 power I supply Supply Div. 1, 2 Div.
Functional Safety KFU8-SR-Ex*.W(.LB) Maintenance and Repair Maintenance and Repair Danger! Danger to life from missing safety function Changes to the device or a defect of the device can lead to device malfunction. The function of the device and the safety function is no longer guaranteed. Do not repair, modify, or manipulate the device.
Functional Safety KFU8-SR-Ex*.W(.LB) List of Abbreviations List of Abbreviations Diagnostic Coverage of dangerous faults Failure In Time in 10 Failure Mode, Effects, and Diagnostics Analysis FMEDA Probability of safe failure Probability of dangerous detected failure Probability of dangerous undetected failure ...