Related Manuals for Pepperl+Fuchs KFD2-SH-Ex1
Summary of Contents for Pepperl+Fuchs KFD2-SH-Ex1
- Page 1 PROCESS AUTOMATION ORIGINAL INSTRUCTIONS Functional Safety Switch Amplifier KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 PL d...
- Page 2 Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 With regard to the supply of products, the current issue of the following document is applicable: The General Terms of Delivery for Products and Services of the Electrical Industry, published by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent...
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Page 3: Table Of Contents
Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 Content 1 Introduction........4 1.1 Contents . -
Page 4: Introduction
Additionally, the following parts may belong to the documentation, if applicable: • EU-type of examination • EU declaration of conformity • Attestation of conformity • Certificates • Control drawings • FMEDA report • Assessment report • Additional documents For more information about functional safety products from Pepperl+Fuchs see www.pepperl-fuchs.com/sil. -
Page 5: Safety Information
Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 Introduction Safety Information Target Group, Personnel Responsibility for planning, assembly, commissioning, operation, maintenance, and dismounting lies with the plant operator. Only appropriately trained and qualified personnel may carry out mounting, installation, commissioning, operation, maintenance, and dismounting of the product. - Page 6 Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 Introduction Depending on the risk level, the warning messages are displayed in descending order as follows: Danger! This symbol indicates an imminent danger. Non-observance will result in personal injury or death. Warning! This symbol indicates a possible fault or danger.
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Page 7: Product Description
Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 Product Description Product Description Function General The devices are safety components according to the machinery directive 2006/42/EC. This isolated barrier is used for intrinsic safety applications. The device transfers digital signals (SN/S1N proximity sensors or approved dry contacts) from a hazardous area to a safe area. -
Page 8: Interfaces
Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 Product Description Interfaces The device has the following interfaces. • Safety relevant interfaces: input, output I, output II • Non-safety relevant interfaces: fault indication output, power supply Note! For corresponding connections see datasheet. Marking Pepperl+Fuchs GmbH Lilienthalstraße 200, 68307 Mannheim, Germany... -
Page 9: Planning
Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 Planning Planning System Structure 3.1.1 Low Demand Mode of Operation If there are two control loops, one for the standard operation and another one for the functional safety, then usually the demand rate for the safety loop is assumed to be less than once per year. -
Page 10: Assumptions
• The fault indication output which signals if the field circuits are broken or shorted is not considered in the FMEDA and the calculations. • For output I of the KFD2-SH-Ex1 and KHA6-SH-Ex1 devices, use the 3 redundant relay contacts to establish the necessary redundancy. - Page 11 Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 Planning SIL 2 application If you use output I or output II of the device, you can reach SIL 2 according to IEC 61508. • The device shall claim less than 10 % of the total failure budget for a SIL 2 safety loop.
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Page 12: Safety Function And Safe State
Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 Planning Safety Function and Safe State Safe State The safe state of the outputs is the de-energized state. This state is reached when the input is in low state. Safety Function K***-SH-Ex1 The devices have two outputs that can be used for the safety function. Output I is a relay output with triplicated output relay, intended for use in applications up to SIL 3 or PL d. -
Page 13: Characteristic Safety Values
Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 Planning Characteristic Safety Values KHA6-SH-Ex1 Parameters acc. to IEC 61508 Characteristic values Assessment type and FMEDA, proven-in-use assessment, certificate documentation Device type Mode of operation Low Demand Mode or High Demand Mode 3 (proven-in-use) 2 (proven-in-use) - Page 14 Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 Planning KFD2-SH-Ex1 Parameters acc. to IEC 61508 Characteristic values Assessment type and FMEDA, proven-in-use assessment, certificate documentation Device type Mode of operation Low Demand Mode or High Demand Mode 3 (proven-in-use) 2 (proven-in-use) Safety function Output I is de-energized when...
- Page 15 Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 Planning KFD2-SH-Ex1.T(.OP) Parameters acc. to IEC 61508 Characteristic values Assessment type and FMEDA, proven-in-use assessment, certificate documentation Device type Mode of operation Low Demand Mode or High Demand Mode 3 (proven-in-use) 2 (proven-in-use) Safety function Output I is de-energized when...
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Page 16: Useful Life Time
As noted in DIN EN 61508-2:2011 note N3, appropriate measures taken by the manufacturer and plant operator can extend the useful lifetime. Our experience has shown that the useful lifetime of a Pepperl+Fuchs product can be higher if the ambient conditions support a long life time, for example if the ambient temperature is significantly below 60 °C. - Page 17 Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 Planning Maximum Switching Power of Output Contacts KFD2-SH-Ex1 I (A) Resistive load Resistive load Electrical life max. 10 switching cycles U (V) Figure 3.1 Maximum Switching Power of Output Contacts KHA6-SH-Ex1 I (A) Resistive load Resistive load Electrical life max.
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Page 18: Mounting And Installation
Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 Mounting and Installation Mounting and Installation Installing the device 1. Observe the safety instructions in the instruction manual. 2. Observe the information in the manual. 3. Observe the requirements for the safety loop. 4. Connect the device only to devices that are suitable for this safety application. -
Page 19: Operation
Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 Operation Operation Danger! Danger to life from missing safety function If the safety loop is put out of service, the safety function is no longer guaranteed. • Do not deactivate the device. • Do not bypass the safety function. - Page 20 Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 Operation Proof Test Procedure 1. Prepare a test set-up, see figure below. 2. Simulate the state of the sensor - by a potentiometer of 4.7 k (threshold for normal operation), - by a resistor of 220 (short circuit detection) and...
- Page 21 I supply I supply Div. 1, 2 Div. 2 supply supply Supply - Supply - Figure 5.1 Proof test set-up for KFD2-SH-Ex1, KHA6-SH-Ex1 Multimeter KFD2-SH-Ex1.T.OP ( U ) Multimeter ( I ) 1.3 kΩ 220 Ω 150 kΩ 24 V DC 1 kΩ/1W...
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Page 22: List Of Evaluated Sensors
Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 List of evaluated Sensors List of evaluated Sensors The following sensors were evaluated for use in conjunction with PL d and SIL 3: NJ2-11-SN NJ2-11-SN-G NJ2-11-SN-G-..M NJ2-12GK-SN NJ2-12GK-SN-..M NJ4-12GK-SN NJ4-12GK-SN-..M NJ3-18GK-S1N NJ3-18GK-S1N-..M NJ5-18GK-SN NJ5-18GK-SN-..M NJ8-18GK-SN NJ8-18GK-SN-..M... -
Page 23: Maintenance And Repair
Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 Maintenance and Repair Maintenance and Repair Danger! Danger to life from missing safety function If the safety loop is put out of service, the safety function is no longer guaranteed. • Do not deactivate the device. -
Page 24: List Of Abbreviations
Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 List of Abbreviations List of Abbreviations Number of switching cycles of relays until 10 % of these components have failed Category Category acc. to EN/ISO 13849-1 Diagnostic Coverage of dangerous faults Distributed Control System Emergency Shutdown... - Page 25 Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 Notes...
- Page 26 Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 Notes...
- Page 27 Functional Safety KFD2-SH-Ex1(.T)(.OP), KHA6-SH-Ex1 Notes...
- Page 28 PROCESS AUTOMATION – PROTECTING YOUR PROCESS Worldwide Headquarters Pepperl+Fuchs GmbH 68307 Mannheim · Germany Tel. +49 621 776-0 E-mail: info@de.pepperl-fuchs.com For the Pepperl+Fuchs representative closest to you check www.pepperl-fuchs.com/contact www.pepperl-fuchs.com Subject to modifications Copyright PEPPERL+FUCHS • Printed in Germany DOCT-2992B 04/2017...