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Summary of Contents for Clarke PT550BD
- Page 1 HYDRAULIC PALLET TRUCK MODEL NO: PT550BD & PT685BD PART NO: 7631716 & 7631721 OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1122...
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Page 2: Product Specification
INTRODUCTION Thank you for purchasing this CLARKE Hydraulic Pallet Truck designed to lift and transport the rated load on industrial pallets. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you and you can look forward to your purchase giving you long and satisfactory service. -
Page 3: Safety Instructions
SAFETY INSTRUCTIONS WARNING: THE TRUCK HAS TO BE USED ON SUBSTANTIALLY FIRM, SMOOTH, LEVEL AND PREPARED SURFACES. THE LOAD MUST BE PLACED CENTRALLY ON THE FORKS. The operator should read all warning signs and instructions here and on the pallet truck before use. 1. -
Page 4: Environmental Protection
18. Load the pallet truck evenly with the centre of gravity of the load above the centre of the forks. DO NOT move unstable or loosely stacked loads. Use extra care when moving long, tall or wide loads which impair your view. - Page 5 ASSEMBLY After unpacking it is necessary to attach the handle assembly as follows: 1. Withdraw the hinge pin (1) from the truck frame. 2. Take the handle assembly and lower the end of the chain through the hole in the pump body so that it emerges at the bottom of the housing.
- Page 6 ADJUSTMENT The control lever has three positions shown and indicated by the label on the handle. • With the lever pulled to the upper position, the forks will lower. • The middle position allows the load to be transported. • The lower position will cause the forks to lift when the handle is pumped.
- Page 7 OPERATING INSTRUCTIONS BEFORE USE Daily inspection is advisable to find any defect of the pallet truck. Check the following points before operation. • Visually check for structural damage and listen for any unusual noise or binding of the lifting mechanism. •...
- Page 8 If the ground is not flat, chock the wheels to stop it moving. MALFUNCTIONS If there is any malfunction stop using the truck until it is repaired by your local CLARKE dealer. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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Page 9: Care And Maintenance
CARE & MAINTENANCE Whilst the pallet truck requires very little maintenance, the following care can be expected. PURGING AIR FROM THE HYDRAULIC SYSTEM If the pallet truck has been transported over any distance or has been overturned at any time, air may have entered the hydraulic system. -
Page 10: Troubleshooting
Oil l leaks Oil seals are worn or damaged. Replace with the new one from the or return to CLARKE dealer for overhaul. The forks Impurities in the oil cause the Replace with the new oil. -
Page 11: Declarations Of Conformity
DECLARATIONS OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... - Page 12 COMPONENT PARTS - FORKS & FRAME Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
- Page 13 COMPONENT PARTS - FORKS & FRAME Description Description Handle assembly (see p 15) Fork Frame Retaining pin Crank arm Hinge pin Connecting rod Pump assembly (see p 14 Pivot shaft Bearing ring Circlip Base Pivot pin Retaining Circlip Fork clevis Bolt Retaining pin Main wheel assembly...
- Page 14 COMPONENT PARTS - PUMP Description Description Base Bolt End cap Sealing ring Compression spring Bolt Seal ring Sealing washer Dust ring Compression spring Spring cap Valve core Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
- Page 15 Pump core Valve body Piston rod Steel ball Dust ring Compression spring O-ring Striker Pin Sealing washer O-ring Striker pin seat Steel ball O-ring Ball seat Nut M6 Compression spring Screw M6x25 Pressure adjusting screw Lever plate Stepped shaft Magnet Circlip Foot pedal COMPONENT PARTS - HANDLE ASSEMBLY...
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