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Summary of Contents for Clarke PT685BM
- Page 1 HYDRAULIC PALLET TRUCK MODEL NO: PT540M/BM/CM & PT685BM/CM PART NO: 7631700, 7631705, 7631710, 7631715, 7631720 OPERATION & MAINTENANCE INSTRUCTIONS LS0316...
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Page 2: Intended Use
INTRODUCTION Thank you for purchasing this CLARKE Hydraulic Pallet Truck. Please note that the M, BM, and CM on the model number indicate the type of rollers on the pallet truck. M = Single Nylon, BM = Single Polyurethane and CM = Twin Polyurethane Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. -
Page 3: Environmental Protection
ENVIRONMENTAL PROTECTION Do not dispose of this product or its packaging with general household waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of appropriately. To avoid pollution due to oil leakage, the user should provide some absorbent materials to capture any escape of oil during refilling of the hydraulic mechanism. -
Page 4: Markings And Decals
15. The operator must wear safety shoes and gloves. 16. Do not allow personnel other then the operator to stand in front of or behind the truck when it is moving or lifting/lowering. 17. Do not put your foot in front of rolling wheels, Injury could result. 18. - Page 5 ASSEMBLY After unpacking, it is necessary to attach the truck handle assembly as follows. 1. Remove the 3 socket-headed screws from base bracket. 2. Take the handle assembly and lower the end of the chain through the hole in the pump body, so that it emerges at the bottom of the housing.
- Page 6 ADJUSTMENT • The control lever has three positions shown and indicated by the label on the handle. • With the lever pulled to the upper position, the forks will lower. • The middle position allows the load to be transported. •...
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Page 7: Daily Inspection
OPERATING INSTRUCTIONS DAILY INSPECTION Daily inspection is effective to find any malfunction or fault on the pallet truck. WARNING: DO NOT USE THE PALLET TRUCK IF ANY MALFUNCTION OR DEFECT IS FOUND. 1. Check the following points before operation. • Visually check for structural deformation or cracks and listen for any unusual noise or binding of the lifting mechanism. - Page 8 3. Move the operating lever down to the ‘Lifting’ position. Lift the load by moving the handle assembly up and down. • The load must be evenly distributed across both forks. • DO NOT OVERLOAD THE PALLET TRUCK! MOVING • Do not operate the truck on a slope. •...
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Page 9: Maintenance
MAINTENANCE Whilst the pallet truck requires very little maintenance, the following care can be expected. PURGING AIR FROM THE HYDRAULIC SYSTEM If the pallet truck has been transported over any distance or has been overturned at any time, air may have entered the hydraulic system. -
Page 10: Troubleshooting
TROUBLESHOOTING PROBLEM CAUSE ACTION The forks Hydraulic oil is low Top up with oil. cannot be The oil has impurities Change the oil. raised to The adjusting screw is not in the See Page 6. the max correct position. height Air in the hydraulic system. -
Page 11: Specification
64 kg Please note that the details and specifications contained herein, are correct at the time of going to print. However, CLARKE International reserve the right to change specifications at any time without prior notice. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 12: Parts Diagram - Handle
PARTS DIAGRAM - HANDLE Description Description D601 Spring D609 Pull Board D602 Blade Spring D610B Handle D603 Roller D611 Screw D604 Roll Pin D612 Chain D605 Roll Pin D613 D606 Roll Pin D614 Adjusting Bolt D607 Roll Pin D615 Adjusting nut D608 Control lever D616... -
Page 13: Parts List + Diagram - Forks (M)
PARTS LIST + DIAGRAM - FORKS (M) Description Description Fork Frame Shaft 202G Bolt Intermediate Roller Arm assembly Roll Pin Bushing, 25x29x25 Roll Pin Spindle Shaft Bushing, 16*18*15 Roller Bracket Circlip Washer B209 Joint Bearing Roll Pin B211 Loading Roller B212 Push Rod Shaft for Roller... -
Page 14: Parts Diagram - Pump (M)
PARTS DIAGRAM - PUMP (M) Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 15: Parts List - Pump (M)
PARTS LIST - PUMP (M) Description Description D101 Pump Piston Rod D132 Lever D102 Washer D133 Adjusting Screw D103 Spring D134 D104 Dust Ring D135 O – Ring D105 Y – Seal D136 Axle Sleeve D106 Screw D137 Adjusting Bolt D107 O –... -
Page 16: Parts Diagram - Pump (Bm + Cm)
PARTS DIAGRAM - PUMP (BM + CM) Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 17: Parts List - Pump (Bm + Cm)
PARTS LIST - PUMP (BM + CM) Description Description D101 Pump Piston Rod D132 Lever D102 Washer D133 Adjusting Screw D103 Spring D134 D104 Dust Ring D135 O – Ring D105 Y – Seal D136 Bolt D106B Bolt D137 Adjusting Bolt D107B O –... -
Page 18: Parts List + Diagram - Forks (Bm + Cm)
PARTS LIST + DIAGRAM - FORKS (BM + CM) Description Description Fork Frame Roll Pin 202G Bolt Shaft Lever Arm Roller Bracket Bush 25 x 29 x 25 223D Roller Spindle Shaft 224D Linking Plate Bushing, 16*18*15 Washer Circlip Bearing B209 Clevis Loading Roller... -
Page 19: Declaration Of Conformity
DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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