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HIGH LIFT PALLET TRUCKS MODEL NO: HLPT550 & HLPT685 PART NO: 7630180 & 7630185 OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC01/23 Rev 5...
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INTRODUCTION Thank you for purchasing this CLARKE High Lift Pallet Truck. This truck is designed to raise and lower awkward or heavy loads to an operating height where they may be handled with relative ease, avoiding the risk of injury which might otherwise occur if manhandling the load to the same height.
SAFETY INSTRUCTIONS WARNING: THE TRUCK HAS TO BE USED ON SUBSTANTIALLY FIRM, SMOOTH, LEVEL AND PREPARED SURFACES. THE LOAD MUST BE PLACED CENTRALLY ON THE FORKS. The operator should read all warning signs and instructions here and on the pallet truck before use. 1.
12. DO NOT use the truck in explosive atmospheres. 13. The operator must wear safety shoes and gloves. 14. DO NOT allow personnel other than the operator to stand in front of or behind the truck when it is moving or lifting/lowering. 15.
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ASSEMBLY After unpacking it is necessary to attach the handle assembly as follows: 1. Lower the chain through the hole in the handle bracket, so that it emerges at the bottom of the housing as shown in Fig 1. 2. Secure the handle to the base bracket with the three socket headed screws and spring washers provided.
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ADJUSTMENT The control lever has three positions shown and indicated by the label on the handle. • With the lever pulled to the upper position, the forks will lower. • The middle position allows the load to be transported. • The lower position will cause the forks to lift when the handle is pumped.
OPERATION BEFORE USE Before using the pallet truck always read the safety instructions in this manual. The rated capacity of the truck assumes an evenly distributed load with it’s centre being at the halfway point along the length of the forks. With the forks in the lowest position, manoeuvre the truck so that it is adjacent to the pallet.
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If the ground is not flat, chock the wheels to stop it moving. MALFUNCTIONS If there is any malfunction stop using the truck until it is repaired by your local CLARKE dealer. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
85-820 mm Please note that the details and specifications contained herein, are correct at the time of going to print. However, CLARKE International reserve the right to change specifications at any time without prior notice. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
The forks The piston rod is deformed Replace the piston rod or cannot be resulting from load slanting to return to CLARKE dealer lowered one side or over loading. for overhaul. The fork was kept in the raised Keep the fork in the lowest...
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COMPONENT PARTS - PUMP Description Description Dust ring Valve spindle O-ring Spring Cylinder Washer O-ring Screw Screw Steel ball Washer Spring Plunger Spring O-ring Mandrell Bearing Spring Supporting base Plunger Wheel housing O-ring Bolt Shaft Pressure frame Wheel Bearing Bush Half spacer Roller Washer...
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COMPONENT PARTS - PUMP Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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Description Description Washer Bush Bush Cylinder Piston rod O-ring Steel ball Bush O-ring Seal O-ring Dust ring Cylinder liner Plug Sealing ring Cylinder tube Dust ring End cap Dust ring Insert COMPONENT PARTS - HANDLE ASSEMBLY No Description 100 Spring 101 Spring blade 102 Roller 103 Roll pin...
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COMPONENT PARTS - FORKS & FRAME Description Description Screw Bush Bolt Washer Washer Support Arm Bearing Bush Wheel Foot Spindle Circlip Roller Bush Prop Arm Fork Frame Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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DECLARATION OF CONFORMITY - UK (HLPT550) Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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DECLARATION OF CONFORMITY - CE (HLPT550) Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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DECLARATION OF CONFORMITY - (UK) HLPT685 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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DECLARATION OF CONFORMITY - (CE) HLPT685 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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