Related Manuals for SCHUNK PHL-W 25
Summary of Contents for SCHUNK PHL-W 25
- Page 1 Assembly and Operating Manual PHL-W 2-finger parallel gripper Translation of original operating manual...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 389508 Version: 10.00 | 15/11/2023 | en...
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Page 3: Table Of Contents
Table of contents Table of Contents 1 General ..................... 5 About this manual................1.1.1 Presentation of Warning Labels ............. 1.1.2 Applicable documents ..............1.1.3 Sizes..................1.1.4 Variants ................... 1.2 Warranty ................... 1.3 Scope of delivery................. 1.4 Accessories ..................2 Basic safety notes ................8 2.1 Intended use.................. - Page 4 Table of contents 5 Troubleshooting................... 28 5.1 Gripper does not move ................. 28 5.2 Gripper does not execute a complete stroke..........28 5.3 Product is opening or closing abruptly ............. 28 5.4 Gripping force is dropping..............29 5.5 Product does not achieve the opening and closing times ......29 6 Maintenance ..................
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Page 5: General
General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual. -
Page 6: Applicable Documents
Assembly and operating manuals of the accessories * The documents labeled with an asterisk (*) can be downloaded from schunk.com. 1.1.3 Sizes This operating manual applies to the following sizes: PHL-W 25 PHL-W 32 PHL-W 40 PHL-W 50 PHL-W 63 1.1.4 Variants... -
Page 7: Accessories
General 1.4 Accessories A wide range of accessories are available for this product For information regarding which accessory articles can be used with the corresponding product variants, see catalog data sheet. Content of the sealing kit: 4x gasket 4x O-ring 4x Quad ring (Size 25) 4x cylinder seal (Size 32, 40 ,50, 63) ID.-No. -
Page 8: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. Use only original spare parts or spares authorized by SCHUNK. 10.00 | PHL-W | Assembly and Operating Manual | en | 389508... -
Page 9: Gripper Fingers
Basic safety notes 2.5 Gripper fingers Requirements of gripper fingers Accumulated energy can make the product unsafe and risk the danger of serious injuries and considerable material damage. Execute the gripper fingers in such a way that the product reaches either the "open" or "closed" position in a de- energized state. -
Page 10: Personal Protective Equipment
Basic safety notes Instructed person Instructed persons were instructed by the operator about the delegated tasks and possible dangers due to improper behaviour. Service personnel of Due to its technical training, knowledge and experience, service the manufacturer personnel of the manufacturer is able to perform the delegated tasks and to recognize and avoid possible dangers. -
Page 11: Transport
Basic safety notes 2.10 Transport Handling during transport Incorrect handling during transport may impair the product's safety and cause serious injuries and considerable material damage. When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. Secure the product against falling during transportation and handling. -
Page 12: Protection During Handling And Assembly
Basic safety notes 2.13.1 Protection during handling and assembly Incorrect handling and assembly Incorrect handling and assembly may impair the product's safety and cause serious injuries and considerable material damage. Have all work carried out by appropriately qualified personnel. For all work, secure the product against accidental operation. Observe the relevant accident prevention rules. -
Page 13: Notes On Particular Risks
Basic safety notes fence must be rigid enough to withstand the maximum possible movement energy. EMERGENCY STOP switches must be easily and quickly accessible. Before starting up the machine or automated system, check that the EMERGENCY STOP system is working. Prevent operation of the machine if this protective equipment does not function correctly. - Page 14 Secure the end positions of the product with SCHUNK SDV-P pressure maintenance valves. 10.00 | PHL-W | Assembly and Operating Manual | en | 389508...
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Page 15: Basic Data
* For use in dirty ambient conditions (e.g. sprayed water, vapors, abrasion or processing dust) SCHUNK offers corresponding product options as standard. SCHUNK also offers customized solutions for special applications in dirty ambient conditions. More technical data is included in the catalog data sheet. -
Page 16: Assembly
Assembly 4 Assembly 4.1 Mechanical connection WARNING Risk of injury due to unexpected movements! If the power supply is switched on or residual energy remains in the system, components can move unexpectedly and cause serious injuries. Before starting any work on the product: Switch off the power supply and secure against restarting. - Page 17 Assembly PHL-W ① Thread diameter ② Thread diameter for mounting A for mounting B * M5 / 14 M6 / 16 M8 / 18 M8 / 18 M10 / 20 * Thread/length of thread in the housing [mm] 10.00 | PHL-W | Assembly and Operating Manual | en | 389508...
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Page 18: Assembly Of The Top Jaws
Assembly 4.2 Assembly of the top jaws The centering sleeves (2) are included in the scope of delivery. The screws (1) for mounting the top jaws must be provided by the customer: CAUTION The gripper will be damaged if the maximum depth of engagement is exceeded in the base jaw. -
Page 19: Pneumatic Connection
Assembly 4.3 Pneumatic connection WARNING Risk of injury due to unexpected movements! If the power supply is switched on or residual energy remains in the system, components can move unexpectedly and cause serious injuries. Before starting any work on the product: Switch off the power supply and secure against restarting. - Page 20 Assembly Pneumatic connection IMPORTANT! Risk of damage to the product! Only use one of the two main connections (A, B) at a time. Main connections (hose connection) (A = open, B = close) 2 Hose-free direct connection (floor side) (a = open, b = close) 10.00 | PHL-W | Assembly and Operating Manual | en | 389508...
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Page 21: Mounting The Sensor
– The assembly and operating manual and catalog datasheet are included in the scope of delivery for the sensors and are available at schunk.com. Information on handling sensors is available at schunk.com or from SCHUNK contact persons. 4.4.1 Overview of sensors... -
Page 22: Mounting Inductive Proximity Switch In 80
Assembly 4.4.2 Mounting inductive proximity switch IN 80 Groove 1 Groove 2 PHL-W Groove 1 Groove 2 – – – – – Position "Gripper open" or "Part gripped (I.D. gripping)": Move product to the "gripper open" position. Fasten the control cam (3) to the base jaw (1) using screws (2). Slide the sensor (7) into the bracket (4) to the stop. - Page 23 Assembly Push sensor (including bracket) towards the control cam until the sensor switches. ð The distance of the sensor (including bracket) to the control cam is set. Tighten the bracket (4) in this position using screws (6). Tightening torque: 20 Ncm Bring product into the "gripper open"...
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Page 24: Installing The Magnetic Switch Mms 22 / Rms 22
Assembly 4.4.3 Installing the magnetic switch MMS 22 / RMS 22 CAUTION Risk of damage to the sensor during assembly! Observe the maximal tightening torque. NOTE Ferromagnetic material changes the switching positions of the sensor. For example: Adapter plate made of ordinary steel. At ferromagnetic adapter plates: First mount the product on the adapter plate. - Page 25 Assembly Part gripped (O.D. gripping): Clamp the part to be gripped. Slide sensor (2) from the side closer to the jaw from the front as far into one of the grooves until the sensor switches. Clamp sensor (2) in this position in the groove with the set- screw.
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Page 26: Mount The Programmable Magnetic Switch Mms 22-Pi1
Assembly 4.4.4 Mount the programmable magnetic switch MMS 22-PI1 CAUTION Risk of damage to the sensor during assembly! Observe the maximal tightening torque. Groove 2 Groove 1 NOTE For size 25, the sensor can only be used in groove 2. For all other sizes, both sensor grooves can be used. -
Page 27: Mounting The Balluff Bip Inductive Analog Position Sensor
Attachment kit In order to use the inductive analog position sensor, the gripper must be equipped with a special attachment kit. This attachment kit is available from SCHUNK (for types that can be ordered, see catalog). Assembly The mounting material is included in the scope of delivery of the attachment kit. -
Page 28: Troubleshooting
Unused air connections open. Close unused air connections. Flow control valve closed. Open the flow control valve. Component part defective. Replace component or send it to SCHUNK for repair. 5.2 Gripper does not execute a complete stroke Possible cause Corrective action Pressure drops below minimum. -
Page 29: Gripping Force Is Dropping
Pressure drops below minimum. Check air supply. } 3 [/ 15] Component part defective. Replace component or send it to SCHUNK for repair. 5.5 Product does not achieve the opening and closing times Possible cause Corrective action Compressed air lines are not installed If present: Open the flow control couplings on optimally. -
Page 30: Maintenance
The base jaws of the guides are matched to each other. To have these parts replaced, send the complete rail system along with a repair order to SCHUNK or order the rail system set as a spare part. 6.1.2 Exchanging the rail and base jaws The carriages of the rail system are matched to each other and cannot be exchanged separately. -
Page 31: Lubricants/Lubrication Points (Basic Lubrication)
Wear safety goggles and protective gloves. Observe information on the safety data sheet of the lubricant. During maintenance, treat all greased areas with lubricant. Thinly apply lubricant with a lint-free cloth. SCHUNK recommends the lubricants listed. Lubricant point Lubricant Metallic sliding surfaces Rivolta F.L.G. -
Page 32: Disassembly And Assembly
Maintenance The carriages of the roller system can be regreased via grease nipples. To do this, insert grease nipples at the end faces (arrows). Always ensure that the same lubricant is used in order to avoid gumming in the lubrication channels. Should a different lubricant be used, a compatibility test will need to be carried out. -
Page 33: Variant With Gripping Force Maintenance
Maintenance 6.4.2 Variant with gripping force maintenance Position of the item numbers } 6.6 [/ 36] WARNING Risk of injury due to unexpected movements! If the power supply is switched on or residual energy remains in the system, components can move unexpectedly and cause serious injuries. -
Page 34: Servicing And Assembling The Product
Maintenance Carefully remove the pre-loaded spring assemblies on both sides. Keep the pre-loaded spring assemblies in a safe place away from dirt and external stresses during maintenance. Remove seals (31). Unscrew the screws (121). Pull out cylinder pistons (4), ensuring that the cylinder running surface does not become damaged. -
Page 35: Torque For Screws [Nm]
Maintenance 6.5.1 Torque for screws [Nm] Position of the item numbers } 6.6 [/ 36] PHL-W Normal Cover Guide Driver Bridge Cover piston normal/ rails Item Item plate Item gripping Item Item force safety device Item 122 1.27 1.27 1.27 1.27 1.27 14.7 1.27 1.27... -
Page 36: Assembly Drawing
Maintenance 6.6 Assembly drawing The following figures are example images. They serve for illustration and assignment of the spare parts. Variations are possible depending on size and variant. 10.00 | PHL-W | Assembly and Operating Manual | en | 389508... -
Page 37: Translation Of The Original Declaration Of Incorporation
7 Translation of the original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1 Section B. Manufacturer/ SCHUNK SE & Co. KG Distributor Toolholding and Workholding | Gripping Technology | Automation Technology Bahnhofstr. 106 - 134... -
Page 38: Information On The Rohs Directive, Reach Regulation And Substances Of Very High Concern (Svhc)
"on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS)", or fulfill their intended function only as part of one. Therefore products from SCHUNK do not fall within the scope of the directive at this time. REACH Regulation Products from SCHUNK fully comply with the regulations of Regulation (EC) No. 1907/2006... -
Page 39: Ukca Declaration Of Incorporation
UKCA declaration of incorporation 9 UKCA declaration of incorporation in accordance with the Supply of Machinery (Safety) Regulations 2008. Manufacturer/ SCHUNK Intec Limited Distributor Clamping and gripping technology 3 Drakes Mews, Crownhill MK8 0ER Milton Keynes We hereby declare that on the date of the declaration the following partly completed machine complied with all basic safety and health regulations found in the "Supply of Machinery (Safety) Regulations 2008". - Page 40 SCHUNK SE & Co. KG Toolholding and Workholding | Gripping Technology | Automation Technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
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