SCHUNK PHL 50 Assembly And Operating Manual
2-finger parallel gripper
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Summary of Contents for SCHUNK PHL 50
- Page 1 Translation of original operating manual Assembly and Operating Manual 2-finger parallel gripper...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights re- served. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and re- quires our written approval.
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Page 3: Table Of Contents
Table of contents Table of contents General........................ 5 About this manual .................... 5 1.1.1 Presentation of Warning Labels ............... 5 1.1.2 Applicable documents ................ 6 1.1.3 Sizes ...................... 6 1.1.4 Variants..................... 6 Warranty ...................... 6 Scope of delivery .................... 6 Accessories ...................... 7 Basic safety notes .................... 8 Intended use...................... - Page 4 Table of contents The module does not travel through the entire stroke? ........ 26 Module opens or closes abruptly? .............. 26 The gripping force drops?................... 26 Module does not achieve the opening and closing times? ........ 27 Maintenance ...................... 28 Notes ........................ 28 6.1.1 Exchanging the rail and base jaws version G ......... 28 6.1.2 Exchanging the rail and base jaws version W ........ 28 6.1.3 Maintencance of module with gripping force maintenance .... 28...
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Page 5: General
General 1 General 1.1 About this manual This manual contains important information for a safe and appro- priate use of the product. This manual is an integral part of the product and must be kept ac- cessible for the personnel at all times. Before starting work, the personnel must have read and under- stood this operating manual. -
Page 6: Applicable Documents
1.1.3 Sizes This operating manual applies to the following sizes: • PHL 25 • PHL 32 • PHL 40 • PHL 50 • PHL 63 1.1.4 Variants This operating manual applies to the following variations: • PHL Sliding bearing version (-G) •... -
Page 7: Accessories
ID.-No. of the seal kit Size ID number PHL V/HT PHL 25 5522673 5522678 PHL 32 5522674 5522679 PHL 40 5522675 5522680 PHL 50 5522676 5522681 PHL 63 5522677 5522682 05.00 | PHL | Assembly and Operating Manual | en | 389508... -
Page 8: Basic Safety Notes
Using unauthorized spare parts can endanger personnel and dam- age the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 05.00 | PHL | Assembly and Operating Manual | en | 389508... -
Page 9: Gripper Fingers
Basic safety notes 2.5 Gripper fingers Requirements for the gripper fingers Stored energy within the product creates the risk of serious injur- ies and significant property damage. • Arrange the gripper fingers in a way that the product reaches either the position "open" or "closed" in a de-energized state. •... -
Page 10: Personal Protective Equipment
Basic safety notes 2.8 Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work. • When working on and with the product, observe the occupa- tional health and safety regulations and wear the required per- sonal protective equipment. -
Page 11: Malfunctions
Basic safety notes 2.11 Malfunctions Behavior in case of malfunctions • Immediately remove the product from operation and report the malfunction to the responsible departments/persons. • Order appropriately trained personnel to rectify the malfunc- tion. • Do not recommission the product until the malfunction has been rectified. -
Page 12: Protection During Commissioning And Operation
Basic safety notes Incorrect lifting of loads Falling loads may cause serious injuries and even death. • Stand clear of suspended loads and do not step into their swiv- eling range. • Never move loads without supervision. • Do not leave suspended loads unattended. 2.13.2 Protection during commissioning and operation Falling or violently ejected components Falling and violently ejected components can cause serious injuries... -
Page 13: Notes On Particular Risks
Basic safety notes 2.14 Notes on particular risks DANGER Risk of fatal injury from suspended loads! Falling loads can cause serious injuries and even death. Stand clear of suspended loads and do not step within their • swiveling range. Never move loads without supervision. •... - Page 14 Products with a mechanical gripping force maintenance can, dur- ing energy supply failure, still move independently in the direc- tion specified by the mechanical gripping force maintenance. Secure the end positions of the product with SCHUNK SDV-P • pressure maintenance valves.
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Page 15: Technical Data
* For use in dirty ambient conditions (e.g. sprayed water, vapors, abrasion or processing dust) SCHUNK offers corresponding product options as standard. SCHUNK also offers customized solutions for special applications in dirty ambient conditions. More technical data is included in the catalog data sheet. -
Page 16: Assembly
Assembly 4 Assembly 4.1 Mechanical connection WARNING Risk of injury when the machine/system moves unexpectedly! Switch off power supply. The values relate to the entire bolting surface. Check the evenness of the bolting surface Requirements for levelness of the bolting surface (Dimensions in mm) Diameter Permissible unevenness <... - Page 17 Assembly Mounting material Item Mounting PHL 25 PHL 32 PHL 40 PHL 50 PHL 63 Thread diameter for mounting A Thread diameter for mounting B Thread length in the housing [mm] 05.00 | PHL | Assembly and Operating Manual | en | 389508...
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Page 18: Assembly Of The Top Jaws
The minimum depth of engagement is equal to 1.5 times the thread diameter. Mounting material Mounting PHL 25 PHL 32 PHL 40 PHL 50 PHL 63 Thread diameter Max. depth of engagement for fin- 13,5 ger fastening [mm] Required number of screws per jaw... -
Page 19: Air Connection
Assembly 4.3 Air connection WARNING Risk of injury when the machine/system moves unexpectedly! Switch off power supply. NOTICE Damage to the gripper is possible! If the maximum permissible finger weight or the permissible mass moment of inertia of the fingers is exceeded, the gripper can be damaged. -
Page 20: Mounting The Sensor
• Information on handling sensors is available at schunk.com or from SCHUNK contact persons. 05.00 | PHL | Assembly and Operating Manual | en | 389508... -
Page 21: Overview Of Sensors
Assembly 4.4.1 Overview of sensors Designation Inductive proximity switch IN 80 Magnetic switch MMS 22 Reed switch RMS 22 Programmable magnetic switch MMS-22 PI1 4.4.2 Inductive proximity switch IN 80 Connection example for IN 80 brown black blue Types that can be ordered (see catalog): •... - Page 22 Assembly The inductive proximity switches are electronic components, which can react sensitively to high-frequency interference or elec- tromagnetic fields. • Check to make sure that the cable is fastened and installed cor- rectly. Provide for sufficient clearance to sources of high-fre- quency interference and their supply cables.
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Page 23: Magnetic Switch Mms 22 / Rms 22
Assembly Gripper closed: Set the gripper to the "closed" position. Ø Fasten the control cam (1) to the bridge with the screw (2). Ø Screw T-nut (3) and bracket (4) together with the screws (5). Ø Slide T-nut and bracket into one of the grooves of the housing Ø... - Page 24 Assembly Positioning the mag- netic switch Positioning the magnetic switches Gripper open: Set the gripper to the "Open" position. Ø Slide the magnetic switch (1) from the side closer to the jaw Ø from the front into one of the grooves until the proximity switch switches.
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Page 25: Mount The Programmable Magnetic Switch Mms 22-Pi1
Assembly 4.4.4 Mount the programmable magnetic switch MMS 22-PI1 NOTICE Risk of damage to the sensor during assembly! Observe a maximum tightening torque of 10 Ncm for the set- • screws. Bring gripper in the position in which it is to be set. Ø... -
Page 26: Troubleshooting
Component is broken, e.g. through over- Replace component or send the module loading with a repair order to SCHUNK. Ensure that the module was only used within its defined application parameters. 5.2 The module does not travel through the entire stroke? -
Page 27: Module Does Not Achieve The Opening And Closing Times
Troubleshooting 5.5 Module does not achieve the opening and closing times? Possible cause Corrective action Compressed air lines are not installed optim- If present: Open the flow control couplings ally. on the module to the maximum that the movement of the jaws occurs without boun- cing and hitting. -
Page 28: Maintenance
The base jaws of the guides are matched to each other. To have these parts replaced, send the complete rail system along with a repair order to SCHUNK or order the rail system set as a spare part. 6.1.2 Exchanging the rail and base jaws version W The carriages of the rail system are matched to each other and cannot be exchanged separately. -
Page 29: Lubricants/Lubrication Points (Basic Lubrication)
Maintenance 6.3 Lubricants/Lubrication points (basic lubrication) SCHUNK recommends the lubricants listed. During maintenance, treat all greased areas with lubricant. Thinly apply lubricant with a lint-free cloth. Lubricant point Lubricant Metallic sliding surfaces microGLEIT GP 360 Sliding surfaces within the cylin-... -
Page 30: Disassembly And Assembly
Maintenance • The carriages of the rolling system of the types 32 to 63 may also be re-lubricated via a lubricating nipple. • It is to be ensured that always the same grease is used in order to avoid gumming in the lubrication channels. Should a different grease be used, a compatibility test must be carried out. -
Page 31: Variant With Gripping Force Maintenance
Maintenance 6.4.2 Variant with gripping force maintenance Position of the item numbers Assembly drawing 34] WARNING Risk of injury due to unexpected movements! If the power supply is switched on or residual energy remains in the system, components can move unexpectedly and cause seri- ous injuries. -
Page 32: Servicing And Assembling The Module
Pull out cylinder pistons (4), making sure that the cylinder run- Ø ning surface does not become damaged. Screws - when disassembling the variant with gripping force maintenance Size PHL 25 PHL 32 PHL 40 PHL 50 PHL 63 [stroke length] [30/45/60] [40/60/80] [50/75/100] [60/90/120] [80/120/160] thread size/ M4 / 12.9... -
Page 33: Screw Tightening Torques
Position of the position numbers Assembly drawing 34] Screw tightening torques Item PHL 25 PHL 32 PHL 40 PHL 50 PHL 63 Piston normal 5.9 Nm 17.4 Nm 30.0 Nm 71.0 Nm 120 Nm Cover normal/GKS 122,133 1.27 Nm 2.5 Nm 3.5 Nm... -
Page 34: Assembly Drawing
Assembly drawing 7 Assembly drawing The following figures are example images. They serve for illustration and assignment of the spare parts. Variations are possible depending on size and variant. Assembly of the variant without gripping force maintenance Included in the seal kit. Seal kit can only be ordered com- pletely. -
Page 35: Translation Of Original Declaration Of Incorporation
8 Translation of original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1.B of the European Parliament and of the Council on machinery. Manufacturer/ SCHUNK GmbH & Co. KG Spann- und Greiftechnik Distributor Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar... -
Page 36: Annex To Declaration Of Incorporation
Annex to Declaration of Incorporation 9 Annex to Declaration of Incorporation according 2006/42/EG, Annex II, No. 1 B 1.Description of the essential health and safety requirements pursuant to 2006/42/EC, An- nex I that are applicable and that have been fulfilled with: Product designation 2-finger parallel gripper Type designation ID number... -
Page 37: Phl | Assembly And Operating Manual | En
Annex to Declaration of Incorporation Protection against mechanical hazards 1.3.5 Risks related to combined machinery 1.3.6 Risks related to variations in operating conditions 1.3.7 Risks related to moving parts 1.3.8 Choice of protection against risks arising from moving parts 1.3.8.1 Moving transmission parts 1.3.8.2 Moving parts involved in the process... - Page 38 Annex to Declaration of Incorporation Information 1.7.1 Information and warnings on the machinery 1.7.1.1 Information and information devices 1.7.1.2 Warning devices 1.7.2 Warning of residual risks 1.7.3 Marking of machinery 1.7.4 Instructions 1.7.4.1 General principles for the drafting of instructions 1.7.4.2 Contents of the instructions 1.7.4.3...
- Page 39 Notes Notes 05.00 | PHL | Assembly and Operating Manual | en | 389508...
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