Thermopatch Thermo-Seal Y-151 User Manual
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Thermopatch Thermo-Seal Y-151 User Manual

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U S E R M A N U A L
Y151 / T H E R MO-S E A L
ATTENTION!
All persons involved in installation, commissioning, operation, maintenance and
repair of this product should be made available to these instructions.
EN
v.1.0 - 07/23

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Summary of Contents for Thermopatch Thermo-Seal Y-151

  • Page 1 U S E R M A N U A L Y151 / T H E R MO-S E A L  ATTENTION! All persons involved in installation, commissioning, operation, maintenance and repair of this product should be made available to these instructions. v.1.0 - 07/23...

  • Page 2: Copyrights

    Introduction Dear User, Welcome to the growing group of Thermopatch users. Your purchase has been manufactured with the utmost care to ensure that you benefit as long as possible from your Thermopatch product. The products by Thermopatch are designed with special attention to your convenience. Should you discover any fault or damage upon receipt of this product, please contact your local Thermopatch vendor.

  • Page 3: Table Of Contents

    Assembly and installation ..........................21 Installation ....................................21 Electrical connection................................21 Pneumatic requirements ..............................22 Label Tape Storage Rack Installation ......................... 23 Maintenance instructions ..........................24 Maintenance ....................................24 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 4 Machine Top Cover & LCD Panel Assembly ......................42 Additional Installation Instructions ..........................43 Faults ..................................58 End of lifecycle ..............................61 Declarations of conformity ...........................61 Disclaimer ................................62 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 5: General Description

    The time and temperature, as well as other information, can be viewed from the Keyboard LCD Panel. The new heater unit design, as well as electronics, ensures the consumer of lower energy consumption and a safer work environment. BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 6: Delivery

    • Ez-Off Cleaner Thermopatch #DH-6873 or SPADH-6873 If one of these articles should be missing or faulty, please contact your Thermopatch supplier. 1.2 Conditions of warranty Thermopatch points to its warranty and product liability conditions as laid down in our conditions of sales. These can be obtained at your Thermopatch supplier.

  • Page 7: Technical Specifications

    THSL4635-09 Red THSL4635-01 White THSL4635-11 Orange THSL4635-02 Tan THSL4635-13 Pink THSL4635-03 Blue THSL4635-14 Gold THSL4635-04 Gray THSL4635-05 Lavender Ink Cassette: THSL4635-07 Yellow INKCALC-2410 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 8: Overview Of Safety Measures And Warnings

    Avoid contact with the the heating element..  ATTENTION! Pull the fabrics tight around the press pad and ensure that your hands are away from BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 9  Warning! HOT SURFACE ELECTRIC TENSION   Warning! Warning! BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 10: Transport And Storage

    5.2 Storage When the machine needs to be stored, Thermopatch advises to use the original packaging. The machine should be stored on a pallet, off the floor, in dry conditions.

  • Page 11: Operating Instructions

    6.0 Operating instructions 6.1 Starting with the Y-151 Thermo-Seal The Y-151 Thermo-Seal ™ machine comes complete with an Ink Ribbon Cartridge, Thermopatch part INKCALC-2410. The Ink Ribbon Cartridge is required to print the desired code onto the temporary label tape.

  • Page 12: Inserting The Label Marking Tape

    Should you encounter a splice in the roll (marked by silver tape), remove the section using scissors and re-insert the label marking tape into machine. BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 13: Machine Operation

    • Pressure is set to 60 PSI (4 BAR) • Ink ribbon is firmly snapped into place. • Label tape is properly loaded. BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 14: The Control Panel

    Resets after machine is switched off. L. Label Length: NL stands for Normal Length. Extra Length “EL” is available to the machine operator as well. BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 15: Customizing The Y-151 Thermoseal

    Current Operating Temperature Toggles between operating temperature and main display BACKSPACE No Display shown Ends bundle or series, display is ready for new entry BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 16 Sub Menu Sub Menu Mode 1 = Invoice Before 2 = Invoice After Use of Invoice Select Menu Number 3 = No Invoice BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 17: Temporary Marking

    Be very careful when you want to mark articles that must be cleaned chemically. The message “Only Dry Cleaning” normally means that the garment or textile item is sensitive to heat, pressure, and detergents. BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 18: Sealing Label Tags And Organization

    24 = Location Number 3= Number of pieces in the order 1234 = Invoice or Bundle Number The rest is the same as left. BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 19: Label Tag Marking

    Sealing Time of 4.8 seconds “Heavy” is used to correctly seal the Label Tag to the garment or textile item. The machine operator can change from Normal seal time to Heavy seal time by using the F3 Thermo-Seal function key. BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 20 Cycle. Depressing the Esc key will exit the process cycle allowing the machine operator to initiate any necessary changes or activation of sub-routes. BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 21: Assembly And Installation

    • Connect the correct type of power cord to the machine • The machine is ready to use at the desired setting. • For further operating instructions, please refer to this manual. BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 22: Pneumatic Requirements

    Oil or water in the air supply will damage the valves and cylinders of the machine. Damage from water or oil IS NOT covered under warranty. BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 23: Label Tape Storage Rack Installation

    Correct position of the Label Tape Cassettes is with the hinge portion of the cassette towards the back and the slotted opening towards the front. BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 24: Maintenance Instructions

    • Heater Shield: inspect, clean, or replace. • Rubber Sealing Platen: inspect, clean, or replace. • External Tape Guide Teflon Shield: inspect, clean, or replace. BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 25 The Tape Guide in the Y-151 Thermo-Seal ™ machine is accessible from the front of the machine under the hinged Machine Top Cover. Open the machine and run a clean, dry cloth along both surfaces. Tape Guide BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 26 Upper Chassis Platform and the Internal Tape Guide. Tighten the socket hex cap screws, and reinstall the External Tape Guide. BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 27: Technical Annexes

    • Y-151 sealing platen, rubber SPADH-3187 • O-ring for tapeguide SPADH-24089-06 • Teflon sheet for tapeguide SPADH-47108 • Inkcassette INKCA-LC2410 • Ez-Off cleaning paste SPADH-6873 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 28: Electrical Drawings

    9.1.2 Electrical Drawings 9.1.2.1 Wiring Diagram BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 29: Electrical Chassis Assembly

    9.1.2.2 Electrical Chassis Assembly BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 30: Heater Unit Assembly

    9.1.2.3 Heater Unit Assembly 9.1.2.2 Electrical Chassis Assembly Item# Descripción Cantidad Referencia heater unit assembly 47111 heating element assembly 47123 RTD Temperature Sensor Assembly 47136 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 31: Press Arm Switch Assembly

    9.1.2.4 Press Arm Switch Assembly Partnumber 47071 Note: This Press Arm Switch (47071) is installed in machines prior to July 2015, through Serial Number: Y1512AE342. BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 32 4 Mounting bracket 47313 5 M4 split lockwasher 21046-05-A 6 M4 flat washer 21047-05 11 Solenoid valve 21043-14-B 12 Press arm cylinder rod end 47023 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 33: Pneumatic Drawings

    9.1.3 Pneumatic Drawings 9.1.3.1 Pneumatic Diagram BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 34: Press Arm Cylinder Assembly

    Solenoid Valve Wire Harness 47084 Socket Hex Cap Screw, M3 X 0.5 X 30mm 21043-14-B Solenoid Valve SPA22046-23 Press Arm Cylinder Rod End 47023 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 35: Air Filter Pressure Regulator Assembly

    Conjunto filtro regulador de presión de aire ref. 47094 Nº elem. Descripción Cantidad Referencia Air Pressure Gauge 22045-101 Quick Connect Hole Adapter DH-6797 Air Filter Pressure Regulator 22045-91 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 36: Mechanical Drawings

    M5 Flat Washer 21047-06 M5 Hex Nut 21045-07-A Set Screw 92311A431 Knife Actuation Spring Assy 47292 Dynamic Knife Actuation Cylinder 47204 Dynamic Knife Blade 47227 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 37: Dynamic Knife Assembly (Y-150 Only)

    31 unc) Dynamic Knife Push Pod 47203 Hex Jam Nut, M5 x 0.8 21045-07-A Dynamic Knife Actuator Cylinder 47204 Dynamic Knife Blade 47227 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 38: Machine Top Cover Assembly And Accesories

    Label Tape Cassette Rack 47068 Hex Socket Button Head Screw, M6 x 1.0 x 40 mm 21061-26-N Label tape Cassette 47083 Rightside Lower Machine Cover 47065 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 39: Printer Head Assembly

    Partnumber Printer Head Mask 20205-143 Printer Head 20205-142 Socket Hex Cap Screw, M3 x 0.5 x 12 mm 21043-07-B M3 Spring Lockwasher 21046-03-A BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 40: External Tape Guide Assembly

    47087 Socket Hex Shoulder Screw, M6 x 12 mm 21067-02-B Pressure Idler Wheel 47042 Arm Compression Spring 24075-33 Teflon Tape Guide Shield 47108 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 41: Machine Top Cover & Lcd Panel Assembly

    Compact Slim Line Keyboard 21067-02-B LCD Panel Enclosure Label 47042 Flat Head Hex Socket Screw, M3 x 0.5 x 8 mm 21053-01-A Machine Top Cover 47054 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 42: Machine Top Cover & Lcd Panel Assembly

    Clear Plastic Tube, 6 mm x 50 mm SPATUBING6MM Tie Wraps SPAMA-SU2-E2 Spring, 8 mm x 40 mm SPA47291 SPA47292 Dynamic Knife Installation Instructions SPA47292INST BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 43: Additional Installation Instructions

    2.5 MM ALLEN HEX KEY WRENCH 24085-12 3.0 MM ALLEN HEX KEY WRENCH 24085-14 4.0 MM ALLEN HEX KEY WRENCH 47318-INSTR 2015817 -REV- page 1 of 10 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 44 Air Regulator/Filter/Gauge onto the Left Side Lower Machine Cover • Remove the Button Head Hex Socket Screw and place the Air Regulator/Filter/Gauge down 47318-INSTR 2015817 -REV- page 2 of 10 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 45 Remove the black tubing from the elbow by pushing down on the black ring on the elbow and pulling up on the black tubing • Insert a 5/32” Plug (22020-07) into the elbow 47318-INSTR 2015817 -REV- page 3 of 10 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 46 Carefully pull out and remove the Dynamic Knife Actuator Spring Assembly from the Y151T-110/220 Machine • Keep all hardware and parts 47318-INSTR 2015817 -REV- page 4 of 10 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 47 • Remove the Cutter Actuator and the Blade Dynamic Knife from the Dynamic Knife Block Assembly 47318-INSTR 2015817 -REV- page 5 of 10 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 48 Insert the Knife Pivot Shaft into the Dynamic Knife Block Assembly through the Stanchion, Right • Insert (2) Socket Hex Cup Point Set Screw on top of the Stanchion, Right 47318-INSTR 2015817 -REV- page 6 of 10 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 49 Insert the Press Arm Bracket around the Press Arm page 7 of 10 • Insert the Phillips FH Screw into the Press Arm Bracket from the right to left BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 50 Note: Adjust accordingly; the Press Arm movement should not be stopped by the Dynamic Knife construction 47318-INSTR 2015817 -REV- page 8 of 10 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 51 Dynamic Knife is cutting the label with a clean cut edge 8. Pull down the Top Cover of the Y151T-110/220 Machine 47318-INSTR 2015817 -REV- page 9 of 10 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 52 3. Follow the Dynamic Knife Actuation Spring Assembly Removal Instructions • Follow Steps 9-21 from “Dynamic Knife Actuation Spring Assembly (SPA47292) Removal Instructions” 47318-INSTR 2015817 -REV- page 10 of 10 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 53 OMRON SWITCH: DZ-10GW-1B 47313 MOUNTING BRACKET 21046-05-A M4 SPLIT LOCKWASHER FIGURE 1. Press Arm Switch Assembly (47314) 20150901 47314-INSTR page 1 of 5 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 54 Disconnect the 4 wire screw terminals from the press arm switch using a phillips head (cross head) screw driver. do not discard the hardware Wiring Harness Terminal Screws (4x) M5 Hex Screws (2x) 20150901 47314-INSTR page 2 of 5 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 55 Wire No. 3 Wire No. 1 Wire No. 4 Figure-3. assembling and wiring of the press arm switch 20150901 47314-INSTR page 3 of 5 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 56 5 mm hex key wrench. Front side of Bottom Chasis M5 Hex Screws (2x) Figure-5. press arm switch assembly M5 mounting screws BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 57 Heater Shield 4.16 mm Platen (may require a new platen) Press Arm Figure-6. distance between platen and heater shield BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 58: Faults

    Ink Ribbon in cartridge not transport- • Replace • Print Head is defective • Replace • Text spacing incorrect • See table pg 18 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 59 Heat sealing pressure is too low • Set the pressure cor- rectly • Heat sealing time is too short • Set the time correctly BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
  • Page 60 Heat sealing pressure is too low • Set the pressure correctly • Set the time correctly • Heat sealing time is too short BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...

  • Page 61: End Of Lifecycle

    Draaibrugweg 14 1332 AD Almere Netherlands Declare under our own responsability that the heat sealing machine: Thermopatch NL-15 R/ SQR Mammoth, which this declaration refers to, is in accordance with the conditions of the following. Directive(s): 2014/30/EU (emc directive) 2006/42/EG...

  • Page 62: Disclaimer

    Thermopatch B.V., its subsidiaries, the directors, employees and agents cannot be held liable for the use and reliance of the opinions and findings in this document.
  • Page 63 Thermopatch BV Draaibrugweg 14 1332 AD Almere The Netherlands T +31 36 549 11 11 sales@thermopatch.nl www.thermopatch.com...

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