Amazone ZA-M 1002 Special Easy Operating Manual
Amazone ZA-M 1002 Special Easy Operating Manual

Amazone ZA-M 1002 Special Easy Operating Manual

Fertiliser spreader

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ZA-M 1002 Special Easy
ZA-M 1202 Easy
ZA-M 1502 Easy
MG7277
BAG0234.3 09.22
Printed in Germany
en
Operating Manual
az
Fertiliser spreader
Please read this operating
manual before first
commissioning.
Keep it in a safe place
for future use.

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  • Page 1 Operating Manual ZA-M 1002 Special Easy ZA-M 1202 Easy ZA-M 1502 Easy Fertiliser spreader Please read this operating manual before first MG7277 commissioning. BAG0234.3 09.22 Keep it in a safe place Printed in Germany for future use.
  • Page 2 Reading the instruction Manual and following it should seem to be in- convenient and superfluous as it is not enough to hear from others and to realize that a machine is good, to buy it and to believe that now everything should work by itself.
  • Page 3 + 49 (0)5405 501-0 E-mail: amazone@amazone.de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. Formalities of the operating manual Document number: MG7277 Compilation date: 09.22 ...
  • Page 4 Dear Reader, We update our operating manuals regularly. Your suggestions for improvement help us to create ever more user-friendly manuals. AMAZONEN-WERKE H. DREYER SE & Co. KG Postfach 51 D-49202 Hasbergen Tel.: + 49 (0)5405 501-0 E-mail: amazone@amazone.de ZA-M BAG0234.3 09.22...
  • Page 5 Table of Contents User Information ..................8 Purpose of the document ......................8 Locations in the operating manual ................... 8 Diagrams used ......................... 8 General safety instructions ................. 9 Obligations and liability ......................9 Representation of safety symbols ..................11 Organisational measures .......................
  • Page 6 Table of Contents 5.6.2 Boundary spreading at the field boundary ................46 5.6.3 Boundary spreading from the road, avoid spreading in the track ......... 46 PTO shaft ..........................47 5.7.1 Coupling the PTO shaft ......................50 5.7.2 Uncoupling the PTO shaft ..................... 51 5.7.3 PTO shaft with friction clutch (optional).................
  • Page 7 Table of Contents 11.2 Faults, causes and remedies ....................105 Cleaning, maintenance and repairs ............106 12.1 Cleaning ..........................107 12.2 Lubrication instructions ......................108 12.2.1 Lubricating the PTO shaft ....................108 12.3 Maintenance plan – Overview....................109 12.4 Shear-off safety devices for PTO shaft and agitator shaft drives ........110 12.5 Ventilate the friction clutch ....................
  • Page 8: User Information

    Table of Contents User Information The User Information section provides information on use of the oper- ating manual. Purpose of the document This operating manual • Describes the operation and maintenance of the machine. • Provides important information on safe and efficient handling of the machine.
  • Page 9: General Safety Instructions

    Table of Contents General safety instructions This section contains important information on safe operation of the machine. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free machine operation. Obligations of the operator The operator is obliged only to let those people work with/on the ma- chine who...
  • Page 10 Table of Contents Risks in handling the machine The machine has been constructed to the state-of-the art and the recognised rules of safety. However, there may be risks and re- strictions which occur when operating the machine For the health and safety of the user or third persons, •...
  • Page 11: Representation Of Safety Symbols

    Table of Contents Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (DANGER, WARNING, CAUTION) describes the gravity of the risk and has the following sig- nificance: DANGER Identifies an immediate danger with a high risk that may cause death or serious physical injuries (loss of limbs or long-term damage) if not avoided.
  • Page 12: Organisational Measures

    Table of Contents Organisational measures The operator must provide the necessary personal protective equip- ment, such as: Protective glasses • Protective shoes • Protective suit • Skin protection agents, etc. • The operation manual • Must always be kept at the place at which the machine is oper- ated.
  • Page 13: User Training

    Table of Contents User training Only those people who have been trained and instructed may work with/on the machine. The operator must clearly specify the responsi- bilities of the people charged with operation, maintenance and repair work. People being trained may only work with/on the machine under the supervision of an experienced person.
  • Page 14: Safety Measures In Normal Operation

    Table of Contents Safety measures in normal operation Only operate the machine if all the safety and protection equipment is fully functional. Check the machine at least once a day for visible damage and check the function of the safety and protection equipment. Danger from residual energy Note that there may be residual mechanical, hydraulic, pneumatic and electrical/electronic energy on the machine.
  • Page 15: Cleaning And Disposal

    Immediately replace any machine parts which are not in a perfect state. Only use AMAZONE spare and wear parts released by AMAZONEN- WERKE, so that the type approval remains valid according to the national and international regulations. The use of wear and spare parts from third parties does not guarantee that they have been con- structed in a way as to meet the requirements placed on them.
  • Page 16 Table of Contents 2.13 Warning pictograms and other signs on the machine Always keep all the warning pictograms of the machine clean and in a legible state. Replace illegible warning pictograms. You can obtain the warning pictograms from your dealer using the order number (e.g. MD 075).
  • Page 17 Table of Contents 2.13.1 Positions of warning pictograms and other labels Warning pictograms The following diagrams show the arrangement of the warning picto- grams on the machine. Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 ZA-M BAG0234.3 09.22...
  • Page 18 Table of Contents Order number and explanation Warning pictograms MD 075 Danger to fingers or hands from moving op- erating elements due to cutting or cutting off. In these cases there is a danger of extremely serious injuries leading to the loss of body parts such as fingers or hands.
  • Page 19 Table of Contents Order number and explanation Warning pictograms MD 082 Danger of persons falling from tread surfaces and platforms when riding on the machine or when climbing on powered machines. This danger can cause extremely serious and potentially fatal injuries. It is forbidden to ride on the machine and/or climb on the machine when it is in operation.
  • Page 20 Table of Contents Order number and explanation Warning pictograms MD 093 Danger due to catching or entrapment due to accessible powered elements of the machine. These dangers can cause extremely serious and potentially fatal injuries. Never open or remove protective devices from driven machinery as long as the tractor engine is running with •...
  • Page 21 Table of Contents Order number and explanation Warning pictograms MD 097 Danger from crushing and impacts between the rear of the tractor and the machine during coupling/uncoupling. These dangers can cause extremely serious and potentially fatal injuries. • It is prohibited to operate the tractor's 3- point hydraulic system while persons are present between the rear of the tractor and the machine.
  • Page 22 Table of Contents Order number and explanation Warning pictograms MD 106 Danger from crushing, shearing and/or im- pacts due to accidental movement of unse- cured machine parts. These dangers can cause extremely serious and potentially fatal injuries. Secure moving machine parts using the safety locking device to prevent accidental movement before entering the danger area.
  • Page 23: Dangers If The Safety Information Is Not Observed

    Table of Contents 2.14 Dangers if the safety information is not observed Non-compliance with the safety information • Can pose both a danger to people and also to the environment and machine. Can lead to the loss of all warranty claims. •...
  • Page 24: Safety Information For Users

    Table of Contents 2.16 Safety information for users WARNING Risk of contusions, cuts, dragging, catching or knocks from in- sufficient traffic and operational safety. Before starting up the machine and the tractor, always check their traffic and operational safety. 2.16.1 General safety and accident prevention information Beside these instructions, comply with the general valid national •...
  • Page 25 Table of Contents When coupling and uncoupling machines, move the support • equipment (if available) to the appropriate position (stability). • When actuating the support equipment, there is a danger of inju- ry from contusion and cutting points! Be particularly careful when coupling the machine to the tractor •...
  • Page 26 Table of Contents Machine transportation Comply with the national road traffic regulations when using • public highways. Before moving off, check: • ο The correct connection of the supply lines ο The lighting system for damage, function and cleanliness The brake and hydraulic system for visible damage ο...
  • Page 27: Hydraulic System

    Table of Contents 2.16.2 Hydraulic system The hydraulic system is under a high pressure. • Ensure that the hydraulic hose lines are connected correctly. • When connecting the hydraulic hose lines, ensure that the hy- • draulic system is depressurised on both the machine and tractor sides.
  • Page 28: Electrical System

    Table of Contents 2.16.3 Electrical system When working on the electrical system, always disconnect the • battery (negative terminal). • Only use the prescribed fuses. Using unsuitable fuses will de- stroy the electrical system - risk of fire. Ensure that the battery is connected correctly - firstly connect the •...
  • Page 29 Table of Contents When turning corners, observe the permitted bending and dis- • placement of the PTO shaft. • Before switching on the universal joint shaft, check that the se- lected universal joint shaft speed of the tractor matches the per- mitted drive rev.
  • Page 30 Spare parts must meet at least the specified technical require- • ments of AMAZONEN-WERKE. This is ensured through the use of original AMAZONE spare parts. ZA-M BAG0234.3 09.22...
  • Page 31: Loading And Unloading

    Table of Contents Loading and unloading WARNING Danger from crushing and / or impacts due to unintentional dropping of the raised machine! • It is essential to use the marked lashing points for securing load supporting devices if you are loading or unloading the machine with lifting gear.
  • Page 32: Product Description

    Table of Contents Product description Overview of subassemblies Fig. 7 ZA-M BAG0234.3 09.22...
  • Page 33 Table of Contents (1) Frame (2) Hopper (3) Omnia-set spreading discs OM (4) PTO shaft (5) Collection bucket for spread rate check without weighing tech- nology (6) Agitator shaft Safety and protection equipment (7) Chain guard of agitator shaft drive to prevent contact with the running chain drive (8) Weighing frame between the input and angular gearboxes to prevent contact with the rotating intermediate shaft...
  • Page 34: Transportation Equipment

    Table of Contents Supply lines between the tractor and the machine Supply lines in parking position: (1) Hydraulic hose lines Depending on equipment: (2) Cable with connection for lighting (3) Computer cable with machine connector Fig. 8 Transportation equipment (1) Rear lights, brake lights and direction indi- cators (2) Red reflectors (3) Side reflectors...
  • Page 35: Intended Use

    Compliance with all the instructions in this operating manual. • Execution of inspection and maintenance work. • Exclusive use of AMAZONE original spare parts. • Other uses to those specified above are forbidden and shall be con- sidered as improper.
  • Page 36: Rating Plate

    Table of Contents Danger areas and danger points The danger area is the area around the machine in which people can be caught: By work movements made by the machine and its tools • By materials or foreign bodies thrown out of the machine •...
  • Page 37: Technical Data

    Table of Contents Technical data Hopper Filling height Filling width Overall width Overall length Type content [Litres] ZA-M 1002 Special 1200 1,07 2,15 2,44 1,42 +S 500 1700 1,21 2,16 2,44 1,42 ZA-M 1202 1200 1,07 2,15 2,44 1,42 + S 500 1700 1,21 2,16...
  • Page 38 Table of Contents Payload Maximum payload Permissible technical implement weight Tare weight DANGER Exceeding the maximum permissible payload is prohibited. Risk of accident due to unstable driving conditions! Carefully determine the payload, and therefore the permitted filling amount for your machine. Not all filling media can be used to fill the tank completely.
  • Page 39: Necessary Tractor Equipment

    Table of Contents 4.10 Necessary tractor equipment For proper machine operation, the tractor must fulfil the following re- quirements: Tractor engine power Hopper capacity: 1000 l from 60 kW (82 bhp) upwards 1200 l from 60 kW (80 bhp) upwards 1500 l from 65 kW (90 bhp) upwards 3000 l...
  • Page 40: Structure And Function

    The following section provides information on the machine structure and the functions of the individual components. Function Fig. 12 The AMAZONE ZA-M fertiliser spreader is equipped with two hopper tips and replaceable spreading discs (Fig. 12/1) that are driven from the inside out in opposite directions and counter to the direction of travel, and are equipped with one short (Fig.
  • Page 41 Table of Contents Guard and function screens in the hopper (protective device) WARNING Danger of being caught and drawn in with driven agitator! Never open the guard and function screen while the tractor engine is running. The foldable guard and function screens cover the entire hopper and serve as protection against accidental contact with •...
  • Page 42 Table of Contents Before closing the guard screen, • push down the lock (Fig. 18). • The guard screen locks automati- cally once closed. Fig. 18 ZA-M BAG0234.3 09.22...
  • Page 43 Table of Contents Spreading discs As seen in the direction of travel: Left spreading disc (Fig. 19/1) with L mark. • Right spreading disc (Fig. 19/2) with R • mark. Spreading vane: Long (Fig. 19/3) - Adjustment scale with • values from 35 to 55.
  • Page 44 Table of Contents Dosing slider Fig. 22 The shutter control is actuated electronically using the EasySet con- trol computer (1) Setting motor (2) Metering shutter (3) Outlet opening Spread rate setting: The metering shutters actuated by the setting motors adjust different opening widths of the outlet openings.
  • Page 45 Table of Contents Boundary, ditch and side spreading 5.6.1 Boundary spreading at half the working width The distance from the field boundary is the • half working width. • Both shutters are open for boundary spreading. Fig. 23 Limiter (Option) •...
  • Page 46 Table of Contents 5.6.2 Boundary spreading at the field boundary Boundary spreading when the 1st tramline • is located directly at the field boundary. • The shutter on the border side stays closed during boundary spreading. There are no recommendations for settings.
  • Page 47: Pto Shaft

    Table of Contents PTO shaft The PTO shaft transmits power between the tractor and machine. • Standard PTO shaft (810 mm) Fig. 30 PTO shaft with friction clutch (optional, 760 • Always attach the friction clutch on the ma- chine side. Fig.
  • Page 48 Table of Contents WARNING Danger of crushing from tractor and machine unintentionally starting up or rolling away! Couple or decouple the PTO shaft and tractor only when tractor and machine have been secured against both unintentional starting and unintentional rolling away. WARNING Danger of catching or entrapment due to the unprotected gear- box input shaft owing to the use of a PTO shaft with a short PTO...
  • Page 49 Table of Contents WARNING Danger from being entangled and drawn in by unguarded PTO shaft parts in the power transmission area between the tractor and driven machine! Work only when the drive between the tractor and driven machine is fully guarded. •...
  • Page 50 Table of Contents 5.7.1 Coupling the PTO shaft WARNING Danger from crushing or impact if there is insufficient clearance when coupling the PTO shaft! Couple the PTO shaft with the tractor before coupling the machine with the tractor. This will ensure the necessary clearance for safe coupling of the PTO shaft.
  • Page 51 Table of Contents 5.7.2 Uncoupling the PTO shaft WARNING Danger from crushing or impact if there is insufficient clearance when uncoupling the PTO shaft! First uncouple the machine from the tractor before uncoupling the PTO shaft from the tractor. This will ensure the necessary clearance for safe uncoupling of the PTO shaft.
  • Page 52 Table of Contents 5.7.3 PTO shaft with friction clutch (optional) The PTO shaft with friction coupling is recommended in the event of frequent shearing of the shear bolt between the connection fork and gearbox flange bush and for tractors with hard-mesh universal joint shaft coupling.
  • Page 53: Hydraulic Connections

    Table of Contents Hydraulic connections All hydraulic hose lines are equipped with grips. • Coloured markings with a code number or code letter have been applied to the gripping sections in order to assign the respective hydraulic function to the pressure line of a tractor control unit! Films are stuck on the implement for the markings that illustrate the respective hydraulic function.
  • Page 54 Table of Contents WARNING Danger of infection from escaping hydraulic fluid at high pres- sure! When coupling and uncoupling the hydraulic hose lines, ensure that the hydraulic system is depressurised on both the machine and trac- tor sides. If you are injured by hydraulic fluid, contact a doctor immediately. 5.8.1 Coupling the hydraulic hose lines WARNING...
  • Page 55 Table of Contents 3-point attachment frame The frame of the ZA-M is designed such that it meets the demands and dimensions of a Cate- gory III three-point hitch. Upper coupling point (1) Top link pin with handle (2) Self-actuating safety catch for the upper link pins with a handle for unlocking.
  • Page 56: Setting Chart

    Setting chart All commercially available types of fertiliser are spread in the AMAZONE spreading hall and the setting data determined in this manner are included in the setting chart. The types of fertiliser listed in the setting chart were in a perfect state when determining the val- ues.
  • Page 57 If you cannot definitively assign the fertiliser to a kind listed in the setting chart • the AMAZONE Fertiliser Service will assist you over the tele- phone in assigning the fertilisers and setting recommendations.  +49 (0) 54 05 / 501 111 please consult the contact partner in your country.
  • Page 58 Afterwards, the collection mats are photographed using the smartphone. The app checks the lat- eral distribution using the photos. If necessary, changes to the settings are sug- gested. Use the AMAZONE website to download the following: EasyCheck app • EasyCheck operating manual •...
  • Page 59 Table of Contents 5.13 On-board computer EasySet 2 The on-board computer can be used for conven- ient control, operation and monitoring of the ferti- liser spreader. The spread rate is set electronically. The slider position required for a specific spread- ing quantity is determined by means of fertiliser calibration.
  • Page 60 Table of Contents 5.14 Transport and parking device (removable, optional) The removable transport and parking device enables easy coupling to the tractor's three-point linkage and easy manoeuvring in the yard and indoors. To prevent the fertiliser spreader from rolling, the guide rollers are equipped with a locking system.
  • Page 61 Table of Contents 5.15 Swivelable hopper cover (optional) The swivellable hopper cover ensures for dry goods to be spread, even in event of wet weath- Manually operated swivellable hopper cover: (1) Hand lever (2) Locking, automatic Fig. 41 Fig. 42 5.16 Hopper extensions (optional) A container volume of up to 3000 can be achieved by combining the...
  • Page 62 Table of Contents Commissioning This section contains information • on commissioning your machine. • on checking how you may connect the machine to your tractor. • Before operating the machine for the first time the operator must have read and understood the operating manual. Observe the following chapters •...
  • Page 63: Checking The Suitability Of The Tractor

    Table of Contents Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! • Check the suitability of your tractor, before connecting the ma- chine to the tractor.
  • Page 64 Table of Contents 6.1.1.1 Data required for the calculation Fig. 44 [kg] Empty tractor weight See tractor operating manual or vehicle [kg] Front axle load of the empty tractor documentation [kg] Rear axle load of the empty tractor [kg] Total weight of rear-mounted machine or See technical data for machine or rear bal- rear ballast last...
  • Page 65 Table of Contents 6.1.1.2 Calculation of the required minimum ballasting at the front G of the tractor to en- V min sure steering capability • − • • • Enter the numeric value for the calculated minimum ballast G V min required on the front side of the tractor, in the table (section 6.1.1.7).
  • Page 66 Table of Contents 6.1.1.7 Table Actual value according to Approved value ac- Double approved calculation cording to tractor load capacity (two instruction manual tyres) Minimum ballast front / rear Total weight ≤ Front axle load ≤ ≤ Rear axle load ≤...
  • Page 67 Table of Contents Adjusting the length of the PTO shaft to the tractor WARNING Danger from damaged and/or destroyed, flying parts if the PTO shaft is upended or pulls apart while the machine coupled to the tractor is being raised/lowered because the length of the PTO shaft has not been adjusted properly.
  • Page 68 Table of Contents WARNING Danger of being crushed between the rear of the tractor and the machine when raising and lowering the machine to determine the shortest and longest operating position of the PTO shaft. Only actuate the operator controls for the tractor's three-point linkage from the intended workstation.
  • Page 69 Table of Contents Securing the tractor / machine against unintentional start-up and roll- WARNING Danger of crushing, shearing, cutting, entrapment, entangle- ment, being drawn in, caught or struck during all interventions in the machine. Due to powered operating elements. • Due to unintentional actuation of operating elements or •...
  • Page 70: Coupling And Uncoupling The Machine

    Table of Contents Coupling and uncoupling the machine When coupling and decoupling the machine, comply with the chapter "Safety information for the user", page 24. WARNING Danger from crushing, catching, entanglement and / impacts caused by unintentional starting and rolling of the tractor when the tractor's PTO shaft and supply lines are coupled or decou- pled! Secure the tractor and machine against unintentional start-up and...
  • Page 71: Coupling The Machine

    Table of Contents Coupling the machine WARNING Danger from crushing and / or impacts when coupling the ma- chine between the tractor and the machine! Instruct people to leave the danger area between the tractor and the machine before you approach the machine. Any helpers may only act as guides standing next to the tractor and the machine, and may only move between the vehicles when both are at a standstill.
  • Page 72 Table of Contents WARNING Risk of energy supply failure between the tractor and the ma- chine through damaged power lines! During coupling, check the course of the power lines. The power lines • must give slightly without tension, bending or rubbing on all movements of the connected machine.
  • Page 73: Uncoupling The Machine

    Table of Contents 7.6 Couple the lighting system, see the chapter "Transportation equipment", page 34. 7.7 Couple the in-cab terminal (if installed), refer to separate operating manual for "AMATRON 3". 7.8 Align the lower link hooks so that they are flush with the lower attachment points of the machine.
  • Page 74 Table of Contents 1. Always place the machine with empty hopper on a horizontal storage space with a solid base. 2. Always check for visible damage when uncoupling the machine. See the chapter "Obligation of operator" on page 9. 3. Uncouple the machine from the tractor as follows: 3.1 Relieve the load from the top link.
  • Page 75 Table of Contents Adjustments When performing any adjustment work on the machine, observe the information in the following chapters "Warning pictograms and other labels on the machine" from • page 16 and "Safety information for the operator" from page 24. •...
  • Page 76 Table of Contents Adjusting the mounting height WARNING Danger of crushing and / or impact for persons behind / under the fertiliser spreader due to unintentional dropping of the ferti- liser spreader if the top link halves are accidentally rotated apart or tear apart! Make sure no persons are present in the danger area behind or be- low the machine before adjusting the mounting height via the upper...
  • Page 77 Table of Contents The mounting heights specified here in cm—usually horizontal 80/80—apply for normal fertilising. For spring fertilising, if the plants have already grown to a height of 10-40 cm, one-half of the growth height should be added to the speci- fied mounting height (e.g.
  • Page 78 Table of Contents Mounting height for late top dressing: Using the tractor's three-point linkage, set the mounting height of the spreader so that the distance between the grain tips and the spread- ing discs is approx. 5 cm (Fig. 48). Fasten the lower link pins in the lower link connections at the bottom if required.
  • Page 79 Table of Contents 8.4.1 Preparations for determining the fertiliser calibration factor using the left shutter 1. Remove both spreading discs. Unscrew the wing screw (1) for fastening the spreading disc and take the spreading disc off of the gear shaft. Screw the wing screw back onto the gear shaft (so that fertiliser does not fall into the threaded hole).
  • Page 80 Table of Contents Determining the fertiliser calibration factors with the lateral calibration device When determining the fertiliser calibration factor, both shutters • for the outlet openings remain closed and the PTO shaft is switched off. The lateral calibration device is not suitable for slug pellets and •...
  • Page 81 Table of Contents Adjusting the working width Refer to the operating manual for the EasySet 2 control computer. There are different spreading disc pairs for the various working • widths. • The existing tramline system (distance between the tramlines) determines the selection of the required spreading disc pair. The working widths are adjustable within the working ranges of •...
  • Page 82 Table of Contents 8.6.1 Replacing the spreading discs 1. Remove the wing nut (Fig. 53/1). 2. Rotate the spreading disc so that the 8 mm dia. disc hole is aligned with the centre of the machine. 3. Remove the spreading disc from the gear- box shaft.
  • Page 83 Table of Contents 8.6.2 Adjusting the spreading vane positions Fig. 54 The spreading vane position depends on: the working width and • the type of fertiliser. • Two different scales, designed so as to make it impossible to confuse them, are arranged on each spreading disc for precision setting of the individual spreading vane positions (Fig.
  • Page 84 Table of Contents Adjust the spreading vanes as follows: 1. Switch off the tractor's universal joint shaft. 2. Secure the tractor against unintentional starting and rolling away, see the chapter "Securing the tractor against unintentional start- ing and rolling away", from page 69. 3.
  • Page 85 Table of Contents Checking the working width and lateral distribution The working width is influenced by the respective spreading proper- ties of the fertiliser. The most important influential factors on the spreading properties are known to be • the grain size, the bulk density, •...
  • Page 86 Table of Contents Boundary, ditch and side spreading 1. Boundary spreading in accordance with fertiliser ordinance (Fig. 55): Along the field boundary there is a road, a field path or another person's lot. Fertiliser is not permitted to fall beyond the boundaries in accordance with the fertiliser ordi- nance.
  • Page 87 Table of Contents 8.8.1 Boundary spreading with limiter M boundary spread deflector The setting of the Limiter depends on Boundary distance • Type of fertiliser, • Nature of the field boundary • Read the value to be set from the setting chart. The values of the setting chart are to be understood as guide •...
  • Page 88 Table of Contents Working width Border spreading Boundary spreading Ditch spreading A - Mounting position for working widths up to 21 m B - Mounting position for working widths above 22 m Number – Setting value on the boundary spread deflector Number of graduations on the boundary-side scale for the rate reduction If necessary, perform boundary spreading with reduced spreading...
  • Page 89 Table of Contents For late fertilising the boundary spread deflec- tor is placed in a half-way position (Fig. 61). For this purpose, lower the boundary spread deflector. Fig. 61 At the top of the boundary spread deflector, there is an adjusting bar on the left and right edge (Fig. 62/1).
  • Page 90 Table of Contents 8.8.2 Boundary spreading with the Tele-Set boundary spreading disc For border spreading, boundary spreading or ditch spreading, replace the left OM spreading disc with the corresponding Tele-Set spreading disc. The Tele-Set boundary spreading disc produces a spreading pattern, the edge of which sharply tapers away towards the field edge.
  • Page 91 Table of Contents Excerpt from the setting chart Fertiliser 0.69 3.79 0.92 Working width Border spreading Boundary spreading Ditch spreading If necessary, perform boundary spreading with reduced spreading disc speed: - Spreading disc speed 535 rpm - Spreading disc speed 870 rpm Example: Boundary spreading Spreading disc for normal spreading: OM 10-16...
  • Page 92 Table of Contents 8.8.3 Special situations during boundary spreading (where the distance between the centre of the tramline and field edge does not correspond to half the working width) Fig. 65 Example 24 m Distance between tramlines: (corresponds to working width of 24 m) Distance between first tramline and the left field edge:...
  • Page 93 Table of Contents 8.8.4 Notes on OM 10-12 and OM 10-16 spreading discs With the 10-16, the throwing range W is approx. 36 m. This may be a disadvantage for boundary spreading: • Working widths AB of 10 or 12 m, and of the first tramline at the field edge •...
  • Page 94 Table of Contents Transportation Comply with the chapter "Safety information for the user", from • page 26 when moving. • Before moving off, check: The correct connection of the supply lines ο ο The lighting system for damage, function and cleanliness The hydraulic system for visible defects ο...
  • Page 95: Use Of The Machine

    Table of Contents Use of the machine When using the machine, observe the information in the following sections: "Warning pictograms and other signs on the machine" • "Safety information for the user", on page 24 ff. • Observing this information is important for your safety. WARNING Danger from ejected objects (fertiliser particles, foreign bodies, e.g.
  • Page 96 Table of Contents WARNING Danger from being entangled and drawn in and danger from for- eign objects being caught and thrown in the danger area of the driven PTO shaft! Whenever the machine is used, first check to ensure that the •...
  • Page 97 Table of Contents 10.1 Filling the centrifugal broadcaster WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! Comply with the maximum load of the connected machine and the approved axle and support loads of the tractor.
  • Page 98: Spreading Operation

    Table of Contents 10.2 Spreading operation The spreading vanes and swivel blades are made of especially • hard-wearing stainless steel. However, the spreading vanes and swivel blades are wearing parts. The type of fertiliser, times of use and spread rates influence the •...
  • Page 99 Table of Contents WARNING Danger from breaking age during operation when the overload clutch of the PTO shaft engages (if installed)! Switch off the universal joint shaft of the tractor immediately if the overload clutch of the PTO shaft engages. This avoids damaging the overload clutch.
  • Page 100 Table of Contents If, despite an identical shutter position, you determine that the • two hopper tips are not emptying uniformly, check the basic set- ting of the sliders. The service life of the spreading vanes depends on the kinds of •...
  • Page 101 Table of Contents 10.2.1 Recommendation for working in headlands Correctly laid tramlines correctly is the prerequi- site for accurate work at field boundaries or edg- es. As a rule, when using the boundary spread- ing device Limiter or boundary spreading disc, the first tramline (Fig.
  • Page 102 Table of Contents 10.3 Complete discharging WARNING Danger of being caught and drawn in with driven agitator! Never open the guard and function screen while the tractor en- • gine is running. Never insert any objects through the guard and function screen •...
  • Page 103 Table of Contents 10.4 Notes for spreading slug pellets (e.g. Mesurol) CAUTION After the special spread rate check, the implement is suitable for the application of slug pellets. Before spreading slug pellets: Use the hopper cover. • • Perform visual inspection of the metering devices. Check the metering devices for leaks.
  • Page 104 Table of Contents Faults WARNING Risk of contusions, shearing, cutting, catching, entanglement drawing in and knocks through Unintentional falling of the machine raised using the trac- • tor's three-point linkage. Unintentional falling of raised, unsecured machine parts. • Unintentional start-up and rolling of the tractor-machine •...
  • Page 105: Faults, Causes And Remedies

    Replaced defective or worn parts immediately. The spreading properties of your Contact the fertiliser differ from those of the AMAZONE Fertiliser Service. one we tested when creating the setting chart. +49 5405 501111  Too much fertiliser in the overlap Prescribed spreading disc speed Reduce tractor engine speed.
  • Page 106: Cleaning, Maintenance And Repairs

    Table of Contents Cleaning, maintenance and repairs WARNING Risk of contusions, shearing, cutting, catching, entanglement drawing in and knocks through Unintentional falling of the machine raised using the trac- • tor's three-point linkage. Unintentional falling of raised, unsecured machine parts. •...
  • Page 107 Table of Contents 12.1 Cleaning Pay particular attention to the brake, air and hydraulic hose • lines. • Never treat brake, air and hydraulic hose lines with benzene, benzole, petroleum or mineral oils. After cleaning, grease the machine, in particular after cleaning •...
  • Page 108: Lubrication Instructions

    Table of Contents 12.2 Lubrication instructions Lubricants For lubrication, use a lithium saponified, multipurpose grease with EP additives: Company Lubricant designation Normal use conditions Extreme use conditions ARAL Aralub HL 2 Aralub HLP 2 FINA Marson L2 Marson EPL-2 ESSO Beacon 2 Beacon EP 2 SHELL...
  • Page 109: Maintenance Plan - Overview

    Table of Contents 12.3 Maintenance plan – Overview Carry out maintenance work when the first interval is reached. • The times, continuous services or maintenance intervals of any • third party documentation shall have priority. Daily Maintenance work See page Component Specialist workshop •...
  • Page 110 Table of Contents 12.4 Shear-off safety devices for PTO shaft and agitator shaft drives The separately packaged screws M8 x 30 A2-70 are replacement shear bolts (Fig. 72/4) for fastening the universal joint fork of the PTO shaft to the flange of the gearbox input shaft. Always use grease when fastening the PTO shaft to the gearbox input shaft.
  • Page 111 Table of Contents 12.5 Ventilate the friction clutch After long periods of disuse and before using it for the first time, "ventilate" the friction clutch as follows: 1. Remove the friction clutch from the gearbox input shaft. 2. Relieve the springs (Fig. 74/1) by unscrew- ing the nuts (Fig.
  • Page 112 Table of Contents 12.7.1 Replacing the spreading vanes WARNING Danger of ejection of spreading vanes caused by the uninten- tional release of fixing bolts and quick-release screw connec- tions! When replacing the spreading vanes, it is essential to replace • used self-locking nuts of the fixing bolts with new ones.
  • Page 113 Table of Contents 9. Swivel the read-off edge of each spreading vane until it reaches the setting required for the desired working width. Also refer to the chapter "Adjusting the working width", page 83. 10. Firmly tighten the respective wing nut of the quick-release screw connection by hand (without using a tool).
  • Page 114 Table of Contents 12.8 Hydraulic system WARNING Danger due to escaping high-pressure hydraulic fluid which can penetrate the body through the skin (danger of infection). Only a specialist workshop may carry out work on the hydraulic • system. • The hydraulic system is under high pressure. Depressurise the hydraulic system before carrying out work on the hydraulic sys- tem.
  • Page 115 Replace the hydraulic hose line if it is damaged or worn. Only • use original AMAZONE hydraulic hose lines. The hydraulic hose lines should not be used for longer than six • years, including any storage time of maximum two years. Even...
  • Page 116: Maintenance Intervals

    Table of Contents 12.8.2 Maintenance intervals After the first 10 operating hours, and then every 50 operating hours 1. Check all the components of the hydraulic system for tightness. 2. If necessary, tighten screw unions. Before each start-up: 1. Check hydraulic hose lines for visible damage. 2.
  • Page 117: Installation And Removal Of Hydraulic Hose Lines

    Installation and removal of hydraulic hose lines When installing and removing hydraulic hose lines, always observe the following information: • Only use original AMAZONE hydraulic hose lines. • Ensure cleanliness. • Always install the hydraulic hose lines to ensure the following in all operational positions There is no tension, apart from the hose's own weight.
  • Page 118: Electric Lighting System

    Table of Contents 12.9 Removing the PTO shaft 1. Release the tapered grease nipple (Fig. 78/1) in the connection fork (Fig. 78/2) of the PTO shaft – through the opening in the underside of the PTO shaft guard. 2. Remove the shear bolt (Fig. 78/4) between the fork flange (Fig.
  • Page 119 Table of Contents 12.11 Upper and lower link pins check DANGER! Risk of contusions, catching, and knocks when the implement unexpectedly releases from the tractor! Replace damaged top link pins and lower link pins immediately for road traffic safety reasons. Test criteria for top link pins and lower link pins: Visual check for cracks •...
  • Page 120: Screw Tightening Torques

    Table of Contents 12.12 Screw tightening torques 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12 18 (19) M 12x1,5 M 14 M 14x1,5 M 16 M 16x1,5 M 18 M 18x1,5 M 20 M 20x1,5 M 22 M 22x1,5 1050 M 24...
  • Page 121 Table of Contents ZA-M BAG0234.3 09.22...

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